Patent Application
20250195339
This application is based on and claims the benefit of priority from Japanese Patent Application Serial No. 2023-168928 (filed on Sep. 28, 2023), the contents of which are hereby incorporated by reference in their entirety.
The present disclosure relates to a dental resin-reinforced glass ionomer cement composition for repairing a tooth in which a form was partially lost by mainly caries, breakages and the like or for adhering or bonding a dental prosthesis device to a tooth in which a form was partially lost.
In a dental practice, in order to restore aesthetically and functionally the tooth in which a form was partially lost by caries, breakages and the like, a direct restoration in which a filling material is filled into the tooth and an indirect restoration in which a dental prosthesis device is bonded and/or adhered to a tooth by using a luting material has been performed. One of the representative the filling material and the luting material includes a dental resin-reinforced glass ionomer cement.
Dental resin-reinforced glass ionomer cement generally contain polyalkenoic acid, water, acid-reactive glass powder such as fluoroaluminosilicate glass, polymerizable monomer and polymerization initiator as the main component, and are in the form of a powder-liquid type or two-paste type. In addition, in the dental resin-reinforced glass ionomer cements in each forms of these, by performing a hand kneading or a machine kneading in the case of the powder-liquid type and by performing a hand kneading or an automatic mixing using a mixing tip in the case of two-paste type, in addition to the acid-base reaction between the poly alkenoic acid and the acid-reactive glass powder, a chemical polymerization reaction of the polymerizable monomer is initiated, and setting progresses. There is also a type that can be set by photopolymerization by further adding a photopolymerization initiator.
Dental resin-reinforced glass ionomer cement have characteristics such as long-term sustained release of fluoride ion, high transparency and mechanical characteristic.
Furthermore, when the photosetting ability is imparted, because the composition can be set at the timing intended by the operator by irradiation with light, there is an advantage that there is no need to wait for setting and the like.
Japanese Unexamined Patent Application Publication No. 2021-031409 discloses a technology in which a tri- or higher functional (meth) acrylamide-based polymerizable monomer is further added to the general main component of the above-described dental resin-reinforced glass ionomer cement, thereby achieving high surface setting property excellent color resistance and small expansion due to water absorption, even when moistened.
Since a dental resin-reinforced glass ionomer cement contains a high consistency aqueous solution of polyalkenoic acid in its composition, there is a tendency that the kneaded material is stringy immediately after kneading. This stringiness can adversely affect the operability of filling and bonding, and the filling operation is particularly affected with this. For example, after filling a kneaded material immediately after kneading is filled into a cavity using a dental instrument such as a dental syringe or an instrument, when the dental instrument is pulled away from the kneaded material, there is a case where the kneaded material becomes stringy to adhere to the surrounding tooth substance or oral mucosa. In such a case, it is necessary to carefully remove the adhesion, which makes the operation complicated.
In addition, since the dental resin-reinforced glass ionomer cement begins to set due to the acid-base reaction and chemical polymerization immediately after mixing, regardless of the properties of the kneaded material, after a certain period of time, the stringiness of the kneaded material decreases, making it easier to perform shaping operations. Therefore, when shaping is performed on the kneaded material filled in the cavity, the shaping operation is performed after waiting until the stringiness of the kneaded material is reduced. On the other hand, if the kneaded material is extremely stringy and it takes time for the stringiness to decrease, the treatment time is longer and the risk of the treatment site being contaminated by saliva increases.
On the other hand, as the method for reducing stringiness of the kneaded material immediately after kneading, there is a method for increasing the ratio or the particle diameter of acid-reactive glass powder contained in the dental resin-reinforced glass ionomer cement. However, when the ratio of the acid-reactive glass powder is increased, the viscosity of the kneaded material increases, and thus there is a case where the kneadability decreases. Furthermore, when the particle diameter of the acid-reactive glass powder is increased, the acid-base reactivity between the acid-reactive glass powder and the polyalkenoic acid decreases, and thus there is a case where a decrease in the mechanical characteristic of the set product is caused.
Therefore, an object of the present disclosure is to provide a dental resin-reinforced glass ionomer cement composition which causes less stringiness of the kneaded material than conventional techniques, becomes soon after completion of kneading in a state that it is possible to perform shaping operation, is excellent in cavity filling property and in application property to a dental prosthetic device, and also exhibits excellent kneadability and mechanical characteristic.
The present disclosures made an intensive study under the above problems. As a result, the present disclosures have found that, by compounding an organic-inorganic composite filler and/or a porous organic filler in a specific range, the dental resin-reinforced glass ionomer cement composition exhibits little stringiness and therefore is excellent in cavity filling property and is excellent in application property to a dental prosthesis device, and becomes soon after completion of kneading in a state that it is possible to perform shaping operation, and also exhibits excellent kneadability and mechanical characteristic, and the present disclosure has been completed.
That is, the above problem can be solved by the following component composition.
A dental resin-reinforced glass ionomer cement composition comprising,
The present disclosure provide a dental resin-reinforced glass ionomer cement composition that exhibits little stringiness immediately after kneading and therefore is excellent in cavity filling property and is excellent in application property to a dental prosthesis device, and becomes soon after completion of kneading in a state that it is possible to perform shaping operation and therefore shorten treatment time, and also exhibits excellent kneadability and mechanical characteristic.
The present disclosure will be described in detail below.
In the present specification, the term “dental resin-reinforced glass ionomer cement composition” means a dental settable composition that sets by a polymerization reaction of a compound having a polymerizable group such as a polymerizable monomer, an oligomer having a polymerizable group and/or a polymer having a polymerizable group, and by an acid-base reaction that occurs between an acid-reactive glass powder and a polyalkenoic acid in the presence of water.
In the present specification, the degree of stringiness of the kneaded material is evaluated by the following method. That is, a kneaded material of the dental resin-reinforced glass ionomer cement composition (total amount specified as 360 mg) was filled into a simulated cavity of a certain size, the excess was scraped off to make the surface flat, and after 10 seconds from the end of kneading, the cylindrical tip of a metal instrument (diameter: φ1.5 mm) was vertically submerged 0.5 mm into the kneaded material, and the instrument was immediately gently pulled up to observe the degree of stringiness. The test is performed under an environment of a temperature of 23±1° C. and a humidity of 50±10%. At this time, when the kneaded material does not become stringy or when there is only slight stringiness, it is evaluated as “good kneaded material property with little stringiness”.
In addition, the degree of stringiness of the kneaded material is evaluated using the same method, and the time from the end of kneading to until the kneaded material has “good kneaded material property with little stringiness” is defined as “start time of shapable”.
In the present specification, “polyalkenoic acid” means a polymer containing an ethylenically unsaturated monomer unit having an acidic group. In the present specification, the term “(meth)acrylate” inclusively refers to both acrylate and methacrylate, the term “(meth)acryloyl” inclusively refers to both acryloyl and methacryloyl, and the term “(meth)acrylamide” inclusively refers to both acrylamide and methacrylamide.
In addition, in the present specification, the term “50% particle diameter (D50)” means a particle diameter at which an integrated value from the small particle diameter side becomes 50% in a volume-based particle diameter distribution measured using a laser diffraction/scattering type particle size distribution measuring device and the like.
When using the dental resin-reinforced glass ionomer cement composition of the present disclosure, for example, a kneading device for capsule for dental restorative material and a capsule for mixing and dispensing dental material can be used. In the dental field, capsules for dental cement have been widely used as container for two-component mixed and kneaded dental cements. When using a capsule for dental cement, the two components are mixed and kneaded using an automatic mixer such as a capsule mixer, and then a filling tool such as an applier is attached to the capsule, and the dental cement inside the capsule can be filled into the application site such as a cavity.
In addition, in this specification, the “average pore diameter” means the average diameter of pores present in each particle, which is calculated from a pore distribution measured by a pore distribution measuring apparatus using a mercury pressure intrusion method. The average pore diameter is different from aggregated pores formed by the aggregation of particles.
In the present specification, the “specific surface area” is a value determined by measuring the amount of nitrogen adsorbed on the particle surface by the BET method.
The dental resin-reinforced glass ionomer cement composition of the present disclosure contains (a) acid-reactive glass powder, (b) polyalkenoic acid, (c) water, (d) polymerizable monomer, specific amount of (e1) organic-inorganic composite filler and/or (e2) porous organic filler, and (f) polymerization initiator as essential components, and by having this component configuration, the kneaded material exhibits little stringiness and therefore is excellent in cavity filling property and is excellent in application property to a dental prosthesis device, becomes soon after completion of kneading in a state that it is possible to perform shaping operation, and also exhibits excellent kneadability and mechanical characteristic. Hereinafter, the above component of the present disclosure will be described in detail.
The (a) acid-reactive glass powder that can be used in the dental resin-reinforced glass ionomer cement composition of the present disclosure needs to contain an acid-reactive element such as metal element, and fluorine element. Because the (a) acid-reactive glass powder contains an acid reactive element, the acid-base reaction of the (a) acid-reactive glass powder with the acid group contained in the (b) polyalkenic acid progresses in the presence of (c) water. Specific examples of the acid reactive element include sodium, potassium, calcium, strontium, barium, lanthanum, aluminum and zinc, but are not limited thereto. One or two or more kinds of these acid reactive elements may be contained and a content thereof is not particularly limitated.
Further, it is preferable that the (a) acid-reactive glass powder includes an X-ray impermeable element in order to impart X-ray contrast property to the dental resin-reinforced glass ionomer cement composition for luting of the present disclosure. Specific examples of the X-ray impermeable element include strontium, lanthanum, zirconium, titanium, yttrium, ytterbium, tantalum, tin, tellurium, tungsten and bismuth, but are not limited thereto. In addition, other element contained in the (a) acid-reactive glass powder is not particularly limited and the (a) acid-reactive glass powder in the present disclosure may include various elements.
Examples of the (a) acid-reactive glass powder include aluminosilicate glass, borosilicate glass, aluminoborate glass, boro aluminosilicate glass, phosphate glass, borate glass, silicate glass which contain the above described acid reactive element, fluorine element and X-ray impermeable element, but are not limited thereto.
Further, a particle shape of the (a) acid-reactive glass powder is not particularly limited, but arbitral particle shapes such as spherical, needle-like, plate-like, ground-like, and scaly-shape may be used without any limitation. These (a) acid-reactive glass powder may be used alone or in a combination of a few kinds thereof.
A manufacturing method of the (a) acid-reactive glass powder is not particularly limited, and any of the (a) acid-reactive glass powder manufactured by any manufacturing methods such as a melting method, a vapor phase method and a sol-gel method may be used without any problem. Among them, the (a) acid-reactive glass powder manufactured by a melting method or a sol-gel method which can easily control a kind of element and the content thereof is preferably used.
The (a) acid-reactive glass powder may be ground to use in order to obtain a desirable particle diameter. A grinding method is not particularly limited, but an acid-reactive glass powder obtained by grinding which use any of wet or dry grinding methods may be used. Specifically, the particle diameter may be appropriately adjusted according to the desired property to be imparted to the dental resin-reinforced glass ionomer cement composition of the present disclosure by grounding a raw material glass with a high speed rotating mill such as a hammer mill and a turbo-mill, a container driving type mill such as a ball mill, a planetary mill and a vibration mill, a medium stirring mill such as an attritor and a bead mill and a jet mill and the like.
It is preferable that the 50% particle diameter (D50) of the (a) acid-reactive glass powder used in the dental resin-reinforced glass ionomer cement composition of the present disclosure is 0.5 μm or more and 20 μm or less. The dental resin-reinforced glass ionomer cement composition of the present disclosure may contain only acid-reactive glass powder having the 50% particle diameter (D50) of 0.5 μm or more and 20 μm or less as the (a) acid-reactive glass powder.
When the dental resin-reinforced glass ionomer cement composition of the present disclosure is used as a filling material, it is preferable that the 50% particle diameter (D50) of the (a) acid-reactive glass powder is 2 μm or more and 20 μm or less in order to exhibit a high elastic modulus. When the dental resin-reinforced glass ionomer cement composition of the present disclosure is used as a filling material, the dental resin-reinforced glass ionomer cement composition of the present disclosure may contain only acid-reactive glass powder having the 50% particle diameter (D50) of 2 μm or more and 20 μm or less, as the (a) acid-reactive glass powder. On the other hand, when the dental resin-reinforced glass ionomer cement composition of the present disclosure is used as a luting material, it is preferable that the 50% particle diameter (D50) of the (a) acid-reactive glass powder is 0.5 μm or more and 10 μm or less, and more preferably 0.5 μm or more and 5 μm or less, in order to exhibit a thin film thickness. When the dental resin-reinforced glass ionomer cement composition of the present disclosure is used as a luting material, the dental resin-reinforced glass ionomer cement composition of the present disclosure may contain only acid-reactive glass powder having the 50% particle diameter (D50) of 5 μm or more and 10 μm or less, as the (a) acid-reactive glass powder.
When the 50% particle diameter (D50) of the (a) acid-reactive glass powder is less than 0.5 μm, the surface area thereof increases and it becomes impossible to contain the acid-reactive glass powder in a large amount into the composition, therefore there is a case where the mechanical characteristic decreases. Further there is a case where working time is shortened.
When the 50% particle diameter (D50) of the (a) acid-reactive glass powder exceeds 20 μm, there is a case where the mechanical characteristic decreases.
The (a) acid-reactive glass powder may be treated with various surface treatments, heat treatment, aggregating treatment in a liquid phase or a vapor phase and the like to such a range that the acid-base reaction of the (a) acid-reactive glass powder with the (b) polyalkenoic acid is not adversely affected, in order to adjust operability, a setting characteristic, a mechanical characteristic and the like of the dental resin-reinforced glass ionomer cement composition of the present disclosure. These treatments can be performed alone or in a combination of a few kinds thereof, and the order in which the treatments are performed is not particularly limited. Among them, the surface treatment and the heat treatment are preferable because it is easy to control various characteristics and those are superior in productivity.
Specific examples of the surface treatment of the (a) acid-reactive glass powder include washing with an acid such as phosphoric acid or acetic acid, surface treatment with an acidic compound such as tartaric acid or polycarboxylic acid, surface treatment with a fluoride such as aluminum fluoride and surface treatment with a silane compound such as (meth) acryloyloxymethyl trimethoxysilane, 3-(meth) acryloyloxypropyl trimethoxysilane, 8-(meth) acryloyloxyoctyl trimethoxysilane, 3-mercaptopropyl trimethoxysilane, tetramethoxysilane, tetraethoxysilane, partially hydrolyzed oligomer of tetramethoxysilane and partially hydrolyzed oligomer of tetraethoxysilane. The surface treatment which can be used in the present disclosure is not limited the above described surface treatment and these surface treatments can be used alone or in a combination thereof. Furthermore, the amount of the surface treatment agent relative to the (a) acid-reactive glass powder when performing the surface treatment is not particularly limited, and may be appropriately adjusted depending on the particle diameter of the (a) acid-reactive glass powder and desired property.
Specific examples of the heat treatment of the (a) acid-reactive glass powder include a treatment method which includes heating for a range of 1 hour to 72 hours within a range of 200° C. or more to 800° C. or less using an electric furnace. The heat treatment which can be used in the present disclosure is not limited the above described treatment and the treatment process may be a processing at uni-temperature or a multi-stage processing at multi-temperatures.
It is preferable that a content of the (a) acid-reactive glass powder is 30% by mass or more and 80% by mass or less and more preferably 45% by mass or more and 80% by mass or less based on the whole of the dental resin-reinforced glass ionomer cement composition of the present disclosure of the present disclosure. When the content of the (a) acid-reactive glass powder is less than 30% by mass, there is a case where the mechanical characteristic decreases. Furthermore, when the content of (a) acid-reactive glass powder exceeds 80% by mass there is a case where the working time becomes shorter or the viscosity of the kneaded material increases, resulting in poor kneading property.
Any polyalkenoic acids can be used without any limitation as the (b) polyalkenoic acid that can be used in the dental resin-reinforced glass ionomer cement composition of the present disclosure, as long as it is a homopolymer or copolymer of an ethylenically unsaturated monomer having at least one or more carboxy groups in the molecule such as an ethylenically unsaturated monocarboxylic acid, an ethylenically unsaturated dicarboxylic acid, an ethylenically unsaturated tricarboxylic acid and the like. Further, the (b) polyalkenoic acid may be a copolymer of an ethylenically polymerizable monomer having no carboxy group and an ethylenically unsaturated monomer having a carboxy group, in the molecule, without any problems.
Specific examples of the ethylenically unsaturated monomer having a carboxy group that can be used to obtain the (b) polyalkenoic acid include ethylenically unsaturated monocarboxylic acid such as (meth) acrylic acid, 2-chloroacrylic acid, 3-chloroacrylic acid and 2-cyanoacrylic acid; ethylenically unsaturated dicarboxylic acids such as mesaconic acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride, fumaric acid, glutaconic acid and citraconic acid; ethylenically unsaturated tricarboxylic acids such as aconitic acid, 1-butene-1,2,4-tricarboxylic acid and 3-butene-1,2,3-tricarboxylic acid, but are not limited thereto. Among them, it is preferable to use the (b) polyalkenoic acid synthesized from only acrylic acid as a starting material or the (b) polyalkenoic acid synthesized from two or more kinds of starting materials such as acrylic acid and maleic acid, acrylic acid and maleic anhydride, acrylic acid and itaconic acid, and acrylic acid and 3-butene-1,2,3-tricarboxylic acid.
The polymerization method used for obtaining various (b) polyalkenic acid is not particularly limited, and a polymer polymerized by any methods such as solution polymerization, suspension polymerization, emulsion polymerization or the like, may be used without any limitation. In addition, as a polymerization initiator and a chain transfer agent which is used at polymerization, a known polymerization initiator and a known chain transfer agent can be used, and the additive amounts thereof may be appropriately adjusted depending on the desired characteristics. The (b) polyalkenic acid obtained by such way can be used alone, or in a combination of a few kinds thereof.
A weight average molecular weight of the (b) polyalkenoic acid is preferably within a range of 30,000 or more and 300,000 or less. Herein, the weight average molecular weight means the average molecular weight which is calculated based on molecular weight distribution measured by gel permeation chromatography. When the weight average molecular weight of the (b) polyalkenoic acid is less than 30,000, there is a case where the mechanical characteristic decreases. In addition, when the weight average molecular weight of the (b) polyalkenoic acid is more than 300,000, there is a case where the working time becomes shorter, or there is a case where the viscosity of the kneaded material increases, resulting in poor kneading property. The dental resin-reinforced glass ionomer cement composition of the present disclosure may contain only polyalkenoic acid with a weight average molecular weight within a range of 30,000 to 300,000 as the (b) polyalkenoic acid.
In addition, the (b) polyalkenoic acid may be used after some of its carboxy groups have been neutralized with a basic compound for the purpose of adjusting the acid-base reactivity with the (a) acid-reactive glass powder as long as a range that various properties are not adversely affected. Examples of the basic compound used for neutralization include alkali metal hydroxides such as sodium hydroxide, potassium hydroxide and lithium hydroxide; alkali metal carbonates such as sodium carbonate, potassium carbonate and lithium carbonate; and alkali metal hydrogen carbonates such as sodium hydrogen carbonate, potassium hydrogen carbonate and lithium hydrogen carbonate. Furthermore, various amine compounds such as primary amines, secondary amines and tertiary amines may be used without any problem as long as the solubility with respect to water after neutralization is maintained. As the amine compound, triethanolamine, diethanolamine, N-methyldiethanolamine, 2-dimethylaminoethyl (meth) acrylate and the like can be suitably used.
It is preferable that a content of the (b) poly alkenoic acid is 0.5% by mass or more and 17% by mass or less and more preferably 3% by mass or more and 11% by mass or less based on the whole of the dental resin-reinforced glass ionomer cement composition of the present disclosure. When the content of the (b) polyalkenoic acid is less than 0.5% by mass, there is a case where the mechanical characteristic decrease. When the content of the (b) polyalkenoic acid is more than 17% by mass, there is a case where the working time becomes shorter or the viscosity of the kneaded material increases, resulting in poor kneading property.
The (c) water that can be used in the dental resin-reinforced glass ionomer cement composition of the present disclosure is a component which functions as a solvent for dissolving the (b) polyalkenoic acid, diffuses metal ions eluted from the (a) acid-reactive glass powder, and induces a cross-linking reaction with the (b) polyalkenoic acid.
Any water can be used as the (c) water as long as it does not contain impurities inhibiting the acid-base reaction and adversely affecting on the settability and the mechanical characteristic of the dental resin-reinforced glass ionomer cement composition of the present disclosure without any limitations. Specifically, it is preferably to use distilled water or ion-exchanged water.
It is preferable that a content of the (c) water is 0.5% by mass or more and 27% by mass or less and more preferably 2% by mass or more and 14% by mass or less based on the whole of the dental resin-reinforced glass ionomer cement composition of the present disclosure. When the content of the (b) water is less than 0.5% by mass, there is a case where the working time becomes shorter or the viscosity of the kneaded material increases, resulting in poor kneading property. When the content of the (c) water exceeds 27% by mass, there is a case where the mechanical characteristic decrease.
As the (d) polymerizable monomer that can be used in the dental resin-reinforced glass ionomer cement composition of the present disclosure, any known polymerizable monomer can be used without particularly limitation in terms of its molecular structure. That is, specific examples of a polymerizable unsaturated group contained in the polymerizable monomer include a (meth) acryloyloxy group, a (meth) acrylamide group, a styryl group, a vinyl group and an allyl group, but are not limited thereto. Among these polymerizable unsaturated groups, a (meth) acryloyloxy group and a (meth) acrylamide group are preferable because of its excellent polymerization rate. In addition, there is no particular limitation on the number of polymerizable unsaturated groups contained in the polymerizable monomer. The hydrocarbon group bonded to the polymerizable unsaturated group may be any of an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group and a combination thereof, and the hydrocarbon group may have any substituent such as an acidic group, a hydroxyl group, a halogen atom, an alkoxy group, an amino group and a glycidyl group. Specific examples of the polymerizable monomer are as follows.
Specific examples of the monofunctional polymerizable monomer include (meth) acrylic acid esters such as (meth) acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-propyl (meth) acrylate, isobutyl (meth) acrylate, n-butyl (meth) acrylate, t-butyl (meth) acrylate, sec-butyl (meth) acrylate, n-amyl (meth) acrylate, isoamyl (meth) acrylate, n-hexyl (meth) acrylate, isodecyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, adamantyl (meth) acrylate, phenyl (meth) acrylate, phenoxy diethyleneglycol (meth) acrylate, methoxy polyethylene glycol (meth) acrylate, benzyl (meth) acrylate, 2-phenylethyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, glycidyl (meth) acrylate, isobornyl (meth) acrylate, allyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, phenoxyethyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, glycerol (meth) acrylate, (meth) acryloyloxyethyl methyl succinate, 2-(meth) acryloyloxyethyl propionate, acetoacetoxyethyl (meth) acrylate, acetoacetoxypropyl (meth) acrylate and acetoacetoxybutyl (meth) acrylate; silane compounds such as γ-(meth) acryloyloxypropyl trimethoxysilane and γ-(meth) acryloyloxypropyl triethoxysilane; amines such as 2-(N,N-dimethylamino) ethyl (meth) acrylate and 2-(N,N-diethylamino) ethyl (meth) acrylate; fluorine-containing (meth) acrylates such as 2,2,2-trifluoroethyl (meth) acrylate, perfluorohexylethyl (meth) acrylate and perfluorooctylethyl (meth) acrylate and (meth) acrylamides thereof; and N-methylol (meth) acrylamide.
Specific examples of the aromatic bifunctional polymerizable monomer include 2,2-bis [4-[3-(meth) acryloyloxy-2-hydroxypropoxy]phenyl]propane, 2,2-bis(4-(meth) acryloyloxyphenyl) propane, 2,2-bis(4-(meth) acryloyloxy ethoxyphenyl) propane, 2,2-bis(4-(meth) acryloyloxy diethoxyphenyl) propane, 2,2-bis(4-(meth) acryloyloxy tetraethoxyphenyl) propane, 2,2-bis(4-(meth) acryloyloxy pentaethoxyphenyl) propane, 2,2-bis(4-(meth) acryloyloxy dipropoxyphenyl) propane, 2-(4-(meth) acryloyloxy ethoxyphenyl)-2-(4-(meth) acryloyloxy diethoxyphenyl) propane, 2-(4-(meth) acryloyloxy diethoxyphenyl)-2-(4-(meth) acryloyloxy triethoxyphenyl) propane, 2-(4-(meth) acryloyloxy dipropoxyphenyl)-2-(4-(meth) acryloyloxy triethoxyphenyl) propane, 2,2-bis(4-(meth) acryloyloxy dipropoxyphenyl) propane, 2,2-bis(4-(meth) acryloyloxy isopropoxyphenyl) propane, 2,2-bis(4-(meth) acryloyloxy polyethoxyphenyl) propane, 9,9-bis [4-(2-(meth) acryloyloxy ethoxy) phenyl]fluorene, and (meth) acrylamides thereof.
Specific examples of the aliphatic bifunctional polymerizable monomer include ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 3-methyl-1,5-pentanediol di (meth) acrylate, 1,3-butanediol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, 1,10-decanediol di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, glycerol-1,3-dimethacrylate, 3-hydroxypropyl-1,2-di (meth) acrylate, 2-hydroxy-3-acryloyloxypropyl (meth) acrylate, 1,2-bis(3-(meth) acryloyloxy-2-hydroxypropoxy) ethane, 1,2-bis(3-(meth) acryloyloxy-2-hydroxypropoxy) propane, 2-hydroxy-1,3-bis (3-(meth) acryloyloxy-2-hydroxypropoxy) propane, and (meth)acrylamides thereof.
Specific examples of the tri or more functional polymerizable monomer include trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, trimethylolmethane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, glycerin tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate and (meth) acrylamides thereof.
Specific examples of the urethane-based polymerizable monomer include (meth) acrylate compounds having a urethane linkage, which are derived from an adduct of a polymerizable monomer having a hydroxyl group such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate and 3-chloro-2-hydroxypropyl (meth) acrylate, and an isocyanate compound such as methylcyclohexane diisocyanate, methylene bis(4-cyclohexyl isocyanate), hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, isophorone diisocyanate, diisocyanate methylmethylbenzene and 4,4-diphenylmethane diisocyanate.
Since these polymerizable monomers have excellent compatibility with other hydrophilic component, it is more preferable to use a hydroxyl group-containing polymerizable monomer having at least one hydroxyl group and at least one of (meth) acryloyloxy group or (meth) acrylamide group as a polymerizable unsaturated group in the molecule. Specific examples of the hydroxyl group-containing polymerizable monomer are as follows.
Specific examples of the hydroxyl group-containing polymerizable monomer include monofunctional polymerizable monomers such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 5-hydroxypentyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 10-hydroxydecyl (meth) acrylate, diethylene glycol mono (meth) acrylate, triethylene glycol mono (meth) acrylate, tetraethylene glycol mono (meth) acrylate, polyethylene glycol mono (meth) acrylate, dipropylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, 2,3-dihydroxypropyl (meth) acrylate, glycerin mono (meth) acrylate, erythritol mono (meth) acrylate and addition products of phenols and glycidyl (meth) acrylate such as 2-hydroxy-3-phenoxypropyl (meth) acrylate and 2-hydroxy-3-naphthoxypropyl (meth) acrylate, and (meth) acrylamides thereof; and polyfunctional polymerizable monomers such as glycerol-1,3-dimethacrylate, 3-hydroxypropyl-1,2-di (meth) acrylate, bisphenol A diglycidyl (meth) acrylate and 2-hydroxy-3-acryloyloxypropyl (meth) acrylate, and (meth) acrylamides thereof. Further, specific examples include polyfunctional polymerizable monomers in which two or more hydroxyl groups of sugar alcohols (erythritol, arabinitol, xylitol, ribitol, iditol, galactitol, sorbitol, mannitol and the like), monosaccharides (arabinose, xylose, mannose, galactose, fructose and the like), disaccharides (sucrose, maltose, lactose, trehalose and the like) and trisaccharides (maltotriose, raffinose and the like) are substituted with (meth) acryloyloxy groups or (meth) acrylamide groups.
In addition to the above-mentioned polymerizable monomers, if desired, an acidic group-containing polymerizable monomer containing at least one acidic group in the molecule can be contained in order to improve adhesive property to tooth substance, base metal, alumina, zirconia and the like. Specific examples of the acidic group of the acidic group-containing polymerizable monomer include a phosphate group, a pyrophosphate group, a phosphonate group, a carboxyl group, a sulphonate group, and a thiophosphate group. Specific examples of the acidic group-containing polymerizable monomer are as follows.
Specific examples of a phosphate group-containing polymerizable monomer include (meth) acryloyloxymethyl dihydrogen phosphate, 2-(meth) acryloyloxyethyl dihydrogen phosphate, 3-(meth) acryloyloxypropyl dihydrogen phosphate, 4-(meth) acryloyloxybutyl dihydrogen phosphate, 5-(meth) acryloyloxypentyl dihydrogen phosphate, 6-(meth) acryloyloxyhexyl dihydrogen phosphate, 7-(meth) acryloyloxyheptyl dihydrogen phosphate, 8-(meth) acryloyloxyoctyl dihydrogen phosphate, 9-(meth) acryloyloxynonyl dihydrogen phosphate, 10-(meth) acryloyloxydecyl dihydrogen phosphate, 11-(meth) acryloyloxyundecyl dihydrogen phosphate, 12-(meth) acryloyloxydodecyl dihydrogen phosphate, 16-(meth) acryloyloxyhexadecyl dihydrogen phosphate, 20-(meth) acryloyloxyeicosyl dihydrogen phosphate, bis [2-(meth) acryloyloxyethyl]hydrogensphosphate, bis [3-(meth) acryloyloxypropyl]hydrogen phosphate, bis [4-(meth) acryloyloxybutyl]hydrogen phosphate, bis [6-(meta) acryloyloxyhexyl]hydrogen phosphate, bis [8-(meth) acryloyloxyoctyl]hydrogen phosphate, bis [9-(meth) acryloyloxynonyl]hydrogen phosphate, bis [10-(meth) acryloyloxydecyl]hydrogen phosphate, 1,3-di (meth) acryloyloxypropyl-2-dihydrogenphosphate, 2-(meth) acryloyloxy ethylphenyl hydrogen phosphate, 2-(meth) acryloyloxyethyl-2′-bromoethyl hydrogen phosphate, 2-(meth) acryloyloxyethyl-(4-methoxyphenyl) hydrogen phosphate and 2-(meth) acryloyloxypropyl-(4-methoxyphenyl) hydrogen phosphate.
Specific examples of a pyrophosphate group-containing polymerizable monomer include bis [2-(meth) acryloyloxyethyl]pyrophosphate, bis [3-(meth) acryloyloxypropyl]pyrophosphate, bis [4-(meth) acryloyloxybutyl]pyrophosphate, bis [5-(meth) acryloyloxypentyl]pyrophosphate, bis [6-(meth) acryloyloxyhexyl]pyrophosphate, bis [7-(meth) acryloyloxyheptyl]pyrophosphate, bis [8-(meth) acryloyloxyoctyl]pyrophosphate, bis [9-(meth) acryloyloxynonyl]pyrophosphate, bis [10-(meth) acryloyloxydecyl]pyrophosphate, bis [12-(meth) acryloyloxydodecyl]pyrophosphate, tris [2-(meth) acryloyloxyethyl]pyrophosphate and tetra [2-(meth) acryloyloxyethyl]pyrophosphate.
Specific examples of a phosphonate group-containing polymerizable monomer include, 5-(meth) acryloyloxy pentyl-3-phosphonopropionate, 6-(meth) acryloyloxy hexyl-3-phosphonopropionate, 10-(meth) acryloyloxy decyl-3-phosphonopropionate, 6-(meth) acryloyloxy hexyl-3-phosphonoacetate, 10-(meth) acryloyloxy decyl-3-phosphonoacetate and (meth) acryloyloxyethyl phenylphosphonate.
Specific examples of a carboxyl group-containing polymerizable monomer include (meth) acrylic acid, 2-chloro acrylic acid, 3-chloro (meth) acrylic acid, 2-cyano acrylic acid, 1,4-di (meth) acryloyloxyethyl pyromellitic acid, 6-(meth) acryloyloxy naphthalene-1,2,6-tricarboxylic acid, 1-buten-1,2,4-tricarboxylic acid, 3-buten-1,2,3-tricarboxylic acid, N-(meth) acryloyl-p-aminobenzoic acid, N-(meth) acryloyl-5-aminosalicylic acid, 4-(meth) acryloyloxyethyl trimellitic acid and anhydride thereof, 4-(meth) acryloyloxybutyl trimellitic acid and anhydride thereof, 2-(meth) acryloyloxybenzoic acid, β-(meth) acryloyloxyethyl hydrogen succinate, β-(meth) acryloyloxyethyl hydrogen maleate, 11-(meth) acryloyloxy-1,1-undecane dicarboxylic acid, p-vinylbenzoic acid, 4-(meth) acryloyloxy ethoxycarbonyl phthalic acid, 4-(meth) acryloyloxy butyloxycarbonyl phthalic acid, 4-(meth) acryloyloxy hexyloxycarbonyl phthalic acid, 4-(meth) acryloyloxy octyloxycarbonyl phthalic acid, 4-(meth) acryloyloxy decyloxycarbonyl phthalic acid and anhydride thereof, 5-(meth) acryloylamino pentylcarboxylic acid, β-(meth) acryloyloxy-1,1-hexanedicarboxylic acid, 8-(meth) acryloyloxy-1,1-octanedicarboxylic acid, 10-(meth) acryloyloxy-1,1-decanedicarboxylic acid, and 11-(meth) acryloyloxy-1,1-undecanedicarboxylic acid.
Specific examples of a sulphonate group-containing polymerizable monomer include 2-(meth) acrylamido-2-methylpropanesulfonic acid, styrenesulfonic acid, 2-sulfoethyl (meth) acrylate, 4-(meth) acryloyloxy benzenesulfonic acid and 3-(meth) acryloyloxy propanesulfonic acid.
Specific examples of a thiophosphate group-containing polymerizable monomer include 2-(meth) acryloyloxyethyl dihydrogen thiophosphate, 3-(meth) acryloyloxypropyl dihydrogen thiophosphate, 4-(meth) acryloyloxybutyl dihydrogen thiophosphate, 5-(meth) acryloyloxypentyl dihydrogen thiophosphate, 6-(meth) acryloyloxyhexyl dihydrogen thiophosphate, 7-(meth) acryloyloxyheptyl dihydrogen thiophosphate, 8-(meth) acryloyloxyoctyl dihydrogen thiophosphate, 9-(meth) acryloyloxynonyl dihydrogen thiophosphate, 10-(meth) acryloyloxydecyl dihydrogen thiophosphate, 11-(meth) acryloyloxyundecyl dihydrogen thiophosphate, 12-(meth) acryloyloxydodecyl dihydrogen thiophosphate, 16-(meth) acryloyloxyhexadecyl dihydrogen thiophosphate and 20-(meth) acryloyloxyeicosyl dihydrogen thiophosphate.
Among these acidic group-containing polymerizable monomers, it is preferable to use a carboxyl group-containing polymerizable monomer because of its excellent effect of improving adhesive property, and it is more preferable to use a polymerizable monomer having two or more carboxyl groups. The dental resin-reinforced glass ionomer cement composition of the present disclosure may not contain an acidic group-containing polymerizable monomer as the (d) polymerizable monomer.
Furthermore, in addition to the above described polymerizable monomer, a polymerizable monomer having a sulfur atom in the molecule, a polymerizable monomer having a fluoro group, and an oligomer or a polymer having at least one polymerizable group can be used. The polymerizable monomer is not limited the above described and may be used alone or in a combination of plurality thereof.
It is preferable that a content of the (d) polymerizable monomer is 2% by mass or more and 48% by mass or less and more preferably 4% by mass or more and 36% by mass or less based on the whole of the dental resin-reinforced glass ionomer cement composition of the present disclosure. When the content of the (d) polymerizable monomer is less than 2% by mass, there is a case where the chemical polymerization reaction and/or the photopolymerization reaction do not proceed sufficiently, and therefore the mechanical characteristic decreases. Furthermore, when the content of the (d) polymerizable monomer exceeds 48% by mass, there is a case where the compatibility of the (b) polyalkenoic acid, the (c) water and the (d) polymerizable monomer deteriorates and the set product becomes nonuniform, and therefore the mechanical characteristic and the transparency decrease.
<(e1) Organic-Inorganic Composite Filler>
The (e1) organic-inorganic composite filler that can be used in the dental resin-reinforced glass ionomer cement composition of the present disclosure is a composite particle consisting of an organic portion where a polymerizable monomer is cured and an inorganic portion contained in the form of an inorganic filler, and the inorganic filler exists in a dispersed state in the cured polymerizable monomer. The (e1) organic-inorganic composite filler can be obtained by making a polymerizable monomer containing a polymerization initiator, and an inorganic filler in as homogeneous a state as possible, curing the polymerizable monomer, and pulverizing the cured product as necessary.
The molecular structure of the polymerizable monomer that can be used to manufacture the (e1) organic-inorganic composite filler is not particularly limited, and the same polymerizable monomer as the above described (d) polymerizable monomer can be used.
It is preferable that a content of the polymerizable monomer contained in the raw material of the (e1) organic-inorganic composite filler is 15% by mass or more and 90% by mass or less and more preferably 15% by mass or more and 60% by mass or less. When the content of the polymerizable monomer in the (e1) organic-inorganic composite filler is less than 15% by mass, there is a case where the dispersion of the inorganic filler in the (e1) organic-inorganic composite filler is insufficient and the mechanical characteristic of the dental resin-reinforced glass ionomer cement composition of the present disclosure decreases. On the other hand, when the content of the polymerizable monomer exceeds 90% by mass, there is a case where the abrasion resistance of the dental resin-reinforced glass ionomer cement composition of the present disclosure decreases.
Next, a polymerization initiator that can be used in the manufacture of the (e1) organic-inorganic composite filler will be described. The polymerization initiator is not particularly limited, and known polymerization initiators such as a photopolymerization initiator, a chemical polymerization initiator and a thermal polymerization initiator can be used. Among these, it is preferable to use a thermal polymerization initiator since it is excellent in production efficiency of the organic-inorganic composite filler. As the thermal polymerization initiator, an organic peroxides such as benzoyl peroxide, an azo compound such as azobisisobutyronitrile and the like may be suitably used. These polymerization initiators can be used not only singly but also in a combination of plurality thereof, regardless of the polymerization manner or the polymerization method. The amount of the polymerization initiator to be added is not particularly limited, but is generally 0.1% by mass to 10% by mass based on 100% by mass of all polymerizable monomers used in the production of the (e1) organic-inorganic composite filler.
Next, an inorganic filler that can be used in the manufacture of the (e1) organic-inorganic composite filler will be described. The inorganic filler is not particularly limited in terms of its constituent elements, and any known inorganic filler can be used. Specific examples of the inorganic filler include inorganic oxides such as silica, alumina, titania, zirconia, strontium oxide, barium oxide, yttrium oxide, lanthanum oxide and ytterbium oxide; inorganic complex oxides such as silica-zirconia, silica-titania, silica-titania-barium oxide and silica-titania-zirconia; glasses such as molten silica, quartz, aluminosilicate glass, fluoroaluminosilicate glass, borosilicate glass, alminoborate glass and boroaluminosilicate glass; and metallic fluorides such as calcium fluoride, barium fluoride, strontium fluoride, yttrium fluoride, lanthanum fluoride and ytterbium fluoride.
A shape of these of the inorganic filler is not particularly limited, and may be any shape such as spherical, needle-like, plate-like, ground-like and scaly-shapes, and aggregate thereof may be used without any problems. The above described inorganic filler is not limited to these and may be used alone or in a combination of plurality thereof.
There are no particular limitations on the particle diameter of the inorganic filler, but in consideration of the balance of various properties in the dental resin-reinforced glass ionomer cement composition of the present disclosure, it is preferable that the 50% particle diameter (D50) is 0.01 μm or more and 3 μm or less. When the 50% particle diameter (D50) of the inorganic filler is less than 0.01 μm, there is a case where it is impossible to highly fill the inorganic filler into the (e1) organic-inorganic composite filler and the abrasion resistance of the dental resin-reinforced glass ionomer cement composition of the present disclosure decreases. Furthermore, when the 50% particle diameter (D50) of the inorganic filler exceeds 3 μm, there is a case where the polishing property of the dental resin-reinforced glass ionomer cement composition of the present disclosure decreases and a smooth surface is not obtained. In the dental resin-reinforced glass ionomer cement composition of the present disclosure, the inorganic filler constituting the (e1) organic-inorganic composite filler may consist of only an inorganic filler having a 50% particle diameter (D50) of 0.01 μm or more and 3 μm or less.
It is preferable that these inorganic fillers are subjected to a surface treatment to be made hydrophobic. This surface treatment enables high filling of the inorganic filler in the (e1) organic-inorganic composite filler to improve the mechanical characteristic of the (e1) organic-inorganic composite filler itself. The surface treatment agent that can be used for the surface treatment of the inorganic filler is not particularly limited, and known agents such as an organosilicon compound, an organozirconium compound and an organotitanium compound can be used, but the most commonly used is an organosilicon compound. Specific examples of the organosilicon compound include methyltrimethoxysilane, ethyltrimethoxysilane, methoxytripropylsilane, propyltriethoxysilane, hexyltrimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, vinyltrichlorosilane, vinyltri (β-methoxyethoxy) silane, γ-(meth) acryloyloxypropyl trimethoxysilane, 8-(meth) acryloyloxyoctyl trimethoxysilane, γ-glycidoxypropyl trimethoxysilane, γ-mercaptopropyl trimethoxysilane, γ-aminopropyl trimethoxysilane, 3-aminopropyl triethoxysilane, methyltrichlorosilane, phenyltrichlorosilane, trimethylsilylisocyanate, vinylsilyltriisocyanate, phenylsilyltriisocyanate and hexamethyldisilazane, but are not limited thereto. These surface treatment agents can be used alone or in a combination of a plurality thereof. The method of surface treatment is not particularly limited, and any known method can be applied. Furthermore, the amount of the surface treatment agent relative to the inorganic filler when performing the surface treatment is not particularly limited, and may be appropriately adjusted depending on the particle diameter of the inorganic filler and the like.
It is preferable that a content of the inorganic filler contained in the raw material of the (e1) organic-inorganic composite filler is preferably 10% by mass or more and 85% by mass or less and more preferably 40% by mass or more and 85% by mass or less. When the content of the inorganic filler is less than 10% by mass, there is a case where the abrasion resistance of the dental resin-reinforced glass ionomer cement composition of the present disclosure decreases. On the other hand, when the content of the inorganic filler exceeds 85% by mass, there is a case where the dispersion of the inorganic filler in the (e1) organic-inorganic composite filler is insufficient and the mechanical characteristic of the dental resin-reinforced glass ionomer cement composition of the present disclosure decreases. In the dental resin-reinforced glass ionomer cement composition of the present disclosure, the (e1) organic-inorganic composite filler may contain 10% by mass or more and 85% by mass or less of an inorganic filler having a 50% particle diameter (D50) of 0.01 μm or more and 3 μm or less. The dental resin-reinforced glass ionomer cement composition of the present disclosure may contain only an organic-inorganic composite filler in which the content of the inorganic filler contained in the raw material is 10% by mass or more and 85% by mass or less, as the (e1) organic-inorganic composite filler. The dental resin-reinforced glass ionomer cement composition of the present disclosure may contain only an organic-inorganic composite filler containing 10% by mass or more and 85% by mass or less of inorganic filler having a 50% particle diameter (D50) of 0.01 μm or more and 3 μm or less, as the (e1) organic-inorganic composite filler.
Next, the method for manufacturing the (e1) organic-inorganic composite filler will be described by taking as an example a case in which a thermal polymerization initiator is used. The (e1) organic-inorganic composite filler is prepared through the following main Step 1) to Step 4).
In the dental resin-reinforced glass ionomer cement composition of the present disclosure, the ground organic-inorganic composite filler obtained in Step 3) may be used as is, and the surface-treated organic-inorganic composite filler obtained in step 4) may be used.
Examples of the step of obtaining a mixture of the components in Step 1) include a method of mixing the components such as a polymerizable monomer, a thermal polymerization initiator and an inorganic filler using a kneader, a method of aggregating an inorganic filler to obtain aggregated fillers having pores and a size of several μm to several tens of μm, immersing the aggregated fillers in a solution in which a thermal polymerization initiator and a polymerizable monomer are dissolved in an organic solvent to obtain a slurry, and then removing the organic solvent at a low temperature under reduced pressure to allow the polymerizable monomer to penetrate and cover the inside and surface of the aggregated filler, thereby mixing the components, and a method of press-molding an inorganic filler to obtain an inorganic filler molded body, immersing the molded body in a polymerizable monomer containing a thermal polymerization initiator and allowing the polymerizable monomer to penetrate into the inside of the molded body, thereby mixing the components, but are not limited thereto. In this step, by dissolving a surface treatment agent such as the above described organosilicon compound in the polymerizable monomer, the surface treatment of the inorganic filler and the mixing of the various components can be carried out simultaneously. This makes it possible to omit the step of surface treating the inorganic filler before mixing the various components.
In the step of obtaining a cured product in Step 2), the polymerization temperature and polymerization time may be appropriately adjusted depending on the properties of the used thermal polymerization initiator and based on the discoloration of the organic-inorganic composite filler due to heat and the amount of residual unpolymerized monomer, but the polymerization temperature is generally 70° C. or higher and 150° C. or lower, and the polymerization time is several minutes to several hours. Depending on the polymerization method, polymerization conditions can be appropriately selected, such as polymerization in air, polymerization in an inert gas atmosphere such as nitrogen or argon, polymerization under normal pressure, or polymerization under pressure.
In the step of obtaining the organic-inorganic composite filler by pulverization in Step 3), a pulverization method similar to that used in manufacturing the above described (a) acid-reactive glass powder can be used. There are no particular limitations on the 50% particle diameter (D50) of the (e1) organic-inorganic composite filler, but in order to effectively reduce stringiness of the kneaded material in the dental resin-reinforced glass ionomer cement composition of the present disclosure, the 50% particle diameter (D50) is preferably 1 μm or more and 50 μm or less. When the 50% particle diameter (D50) of the (e1) organic-inorganic composite filler is less than 1 μm, there is a case where the kneadability decreases, and when the 50% particle diameter (D50) exceeds 50 μm, there is a case where the mechanical characteristic decreases.
In the step of subjecting the organic-inorganic composite filler to a surface treatment in Step 4), the same surface treatment agent as that which can be used for the surface treatment of the inorganic filler described above can be used. As for the surface treatment method, a known method can be applied, similar to the surface treatment of the inorganic filler. Furthermore, the amount of the surface treatment agent with respect to the organic-inorganic composite filler when performing the surface treatment is not particularly limited and may be appropriately adjusted depending on the particle diameter of the organic-inorganic composite filler and the like, but it is preferably 0.1 parts by mass or more and 5 parts by mass or less with respect to 100 parts by mass of the organic-inorganic composite filler.
<(e2) Porous Organic Filler>
The (e2) porous organic filler that can be used in the dental resin-reinforced glass ionomer cement composition of the present disclosure is not particularly limited in terms of its component composition, so long as it has a large number of pores on its surface, and particles made of various polymers can be used. More specifically, examples include polymer particles obtained by homopolymerizing or copolymerizing the above described monofunctional polymerizable monomer having a (meth) acryloyloxy group or a (meth) acrylamide group such as methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, isobutyl (meth) acrylate, butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate and other monofunctional polymerizable monomer such as α-methylstyrene, isoprene, butadiene, isobutylene, vinyl acetate, vinyl chloride, vinyl alcohol, ethylene and propylene, but are not limited thereto. These may be either non-crosslinked polymer particles or polymer particles crosslinked with a crosslinkable polymerizable monomer.
There are no particular limitations on the 50% particle diameter (D50), average pore diameter and specific surface area of the (e2) porous organic filler, but in order to effectively reduce stringiness of the kneaded material in the dental resin-reinforced glass ionomer cement composition of the present disclosure, it is preferable that the 50% particle diameter (D50) is 1 μm or more and 50 μm or less, the average pore diameter is 1 nm or more and 100 nm or less, and the specific surface area is 30 m2/g or more and 500 m2/g or less.
When the 50% particle diameter (D50) of the (e2) porous organic filler is less than 1 μm, there is a case where the kneadability decreases, and when the 50% particle diameter (D50) exceeds 50 μm, there is a case where the mechanical characteristic decreases. When the average pore diameter of the (e2) porous organic filler is less than 1 nm, there is a case where the effect of reducing stringiness of the kneaded material is sufficiently obtained, and when the average pore diameter exceeds 100 nm, there is a case where the mechanical characteristic decreases. When the specific surface area of the (e2) porous organic filler is less than 30 m2/g, there is a case where the mechanical characteristic decreases, and when the specific surface area exceeds 500 m2/g, there is a case where a uniform kneaded material is not obtained and the mechanical characteristic decreases. The dental resin-reinforced glass ionomer cement composition of the present disclosure may contain only a porous organic filler having a 50% particle diameter (D50) of 1 μm or more and 50 μm or less, an average pore dimeter of 1 nm or more and 100 nm or less and a specific surface area of 30 m2/g or more and 500 m2/g or less, as the (e2) porous organic filler.
The (e1) organic-inorganic composite filler and/or the (e2) porous organic filler can be used alone or in a combination of a plurality thereof. The content of the (e1) organic-inorganic composite filler and/or the (e2) porous organic filler must be 1% by mass or more and 30% by mass or less and preferably 5% by mass or more and 20% by mass or less based on the whole of the dental resin-reinforced glass ionomer cement composition of the present disclosure. When the content of the (e1) organic-inorganic composite filler and/or the (e2) porous organic filler is less than 1% by mass, the effect of reducing stringiness of the kneaded material cannot be sufficiently obtained. When the content of the (e1) organic-inorganic composite filler and/or the (e2) porous organic filler exceeds 30% by mass, the mechanical characteristic of the set product decreases. The dental resin-reinforced glass ionomer cement composition of the present disclosure may not contain the (e1) organic-inorganic composite filler and contain the (e2) porous organic filler. The dental resin-reinforced glass ionomer cement composition of the present disclosure may not contain the (e2) porous organic filler and contain the (e1) organic-inorganic composite filler. The dental resin-reinforced glass ionomer cement composition of the present disclosure may contain both the (e1) organic-inorganic composite filler and the (e2) porous organic filler. The dental resin-reinforced glass ionomer cement composition of the present disclosure may not contain a filler other than the (e1) organic-inorganic composite filler. The dental resin-reinforced glass ionomer cement composition of the present disclosure may not contain a filler other than the (e2) porous organic filler. The dental resin-reinforced glass ionomer cement composition of the present disclosure may not contain a filler other than the (e1) organic-inorganic composite filler and the (e2) porous organic filler.
The (f) polymerization initiator that can be used in the dental resin-reinforced glass ionomer cement composition of the present disclosure is not particularly limited, and any known polymerization initiator used in the dental field can be used without any limitation. As the type of the (f) polymerization initiator, there are those which initiate radical polymerization by the action of compounds of two or more components such as redox initiator (in the dental field, called sometimes as “chemical polymerization initiator”, and hereinafter referred to as “chemical polymerization initiator”.) and those which initiate radical polymerization by irradiation with light (photopolymerization initiators), and any of these polymerization initiators can be used in the present disclosure without any limitations. There are no particular limitations on the method for compounding the (f) polymerization initiator into the dental resin-reinforced glass ionomer cement composition of the present disclosure, as long as the (f) polymerization initiator can sufficiently polymerize the (d) polymerizable monomer. For example, when the dental resin-reinforced glass ionomer cement composition of the present disclosure consists of a powder material and a liquid material, or a first paste and a second paste, the (f) polymerization initiator may be compounded into both of them, or into either the powder material and the liquid material, or the first paste and the second paste. The dental resin-reinforced glass ionomer cement composition of the present disclosure may contain only a chemical polymerization initiator as the (f) polymerization initiator. The dental resin-reinforced glass ionomer cement composition of the present disclosure may not contain a chemical polymerization initiator as the (f) polymerization initiator. The dental resin-reinforced glass ionomer cement composition of the present disclosure may contain only a photopolymerization initiator as the (f) polymerization initiator. The dental resin-reinforced glass ionomer cement composition of the present disclosure may not contain a photopolymerization initiator as the (f) polymerization initiator. The dental resin-reinforced glass ionomer cement composition of the present disclosure may contain only a chemical polymerization initiator and a photopolymerization initiator as the (f) polymerization initiator. The dental resin-reinforced glass ionomer cement composition of the present disclosure may contain a chemical polymerization initiator and a photopolymerization initiator, as the (f) polymerization initiator.
Specific examples of the chemical polymerization initiator include peroxide/amine compound, peroxide/amine compound/aromatic sulfinic acid or its salt or aromatic sulfonyl compound, peroxide/amine compound/(thio) barbituric acid compound or (thio) barbiturate compound, peroxide/amine compound/borate compound, peroxide/ascorbic acid compound, peroxide/thiourea/vanadium compound or copper compound, (thio) barbituric acid compound/organometallic compound/organohalogen compound, a system combining aromatic sulfinic acid salts, borate compounds or (thio) barbiturate salts which initiate radical polymerization by the action of an acidic compound and an acidic compound, and an organic boron compound that initiates radical polymerization by reacting with oxygen or water, but are not limited thereto.
Examples of peroxides include sodium peroxodisulfate, potassium peroxodisulfate, ammonium peroxodisulfate, sodium peroxodiphosphate, potassium peroxodiphosphate, ammonium peroxodiphosphate, diacyl peroxides, alkyl peroxy esters, peroxydicarbonates, monoperoxycarbonates, peroxyketals, dialkyl peroxides, hydroperoxides and ketone peroxides. More specific examples include benzoyl peroxide, p-chlorobenzoyl peroxide, 2,4-dichlorobenzoyl peroxide, diacetyl peroxide, lauroyl peroxide, di-t-butyl peroxide, dicumyl peroxide, cumene hydroperoxide, t-butyl hydroperoxide, 1,1,3,3-tetramethylbutyl hydroperoxide, t-amyl hydroperoxide, iso-propylbenzene hydroperoxide, 5-phenyl-4-pentenyl hydroperoxide, t-butylperoxy isopropyl carbonate, methyl ethyl ketone peroxide, 1,1-bis (t-butylperoxy) cyclohexane, 1,1-bis (t-hexylperoxy) cyclohexane, and t-butylperoxybenzoate, but are not limited thereto.
The amine compound is preferably an aromatic secondary or aromatic tertiary amine, and specific examples thereof include N-methyl-p-toluidine, N-ethyl-p-toluidine, N-(2-hydroxyethyl)-p-toluidine, ethyl p-methyl aminobenzoate, N-methylaniline, N-ethylaniline, N-(2-hydroxyethyl) aniline, N,N-dimethylaniline, N,N-diethylaniline, N,N-bis(2-hydroxyethyl) aniline, N-(2-hydroxyethyl)-N-methylaniline, N-ethyl-N-(2-hydroxyethyl) aniline, N,N-dimethyl-p-toluidine, N,N-diethyl-p-toluidine, N,N-bis(2-hydroxyethyl)-p-toluidine and ethyl p-dimethyl aminobenzoate, but are not limited thereto.
Specific examples of an aromatic sulfinic acid or a salt thereof or an aromatic sulfonyl compound include benzenesulfinic acid, p-toluenesulfinic acid, o-toluenesulfinic acid, 2,4,6-trimethylbenzenesulfinic acid, 2,4,6-triisopropylbenzenesulfinic acid, and its sodium salt, potassium salt, lithium salt or ammonium salt, benzenesulfonyl chloride, benzenesulfonyl fluoride, benzenesulfonamide, benzenesulfonyl hydrazide, p-toluenesulfonyl chloride, p-toluenesulfonyl fluoride, p-toluenesulfonamide and p-toluenesulfonyl hydrazide, but are not limited thereto.
Specific examples of a (thio) barbituric acid compound or a (thio) barbituric acid salt compound include barbituric acid, 1,3-dimethylbarbituric acid, 1,3-diphenylbarbituric acid, 1,5-dimethylbarbituric acid, 5-butyl barbituric acid, 5-ethyl barbituric acid, 5-isopropyl barbituric acid, 5-cyclohexyl barbituric acid, 5-lauryl barbituric acid, 1,3,5-trimethyl barbituric acid, 1,3-dimethyl-5-ethyl barbituric acid, 1,3-dimethyl-n-butyl barbituric acid, 1,3-dimethyl-5-isobutyl barbituric acid, 1,3-dimethyl-5-cyclohexyl barbituric acid, 1,3-dimethyl-5-phenyl barbituric acid, 1-cyclohexyl-5-ethyl barbituric acid, 1-phenyl-5-benzyl barbituric acid, 1-benzyl-5-phenyl barbituric acid, thiobarbituric acid, 1,3-dimethylthiobarbituric acid, 5-phenylthiobarbituric acid and its alkali metal salts (lithium, sodium, potassium salts and the like), alkaline earth metal salts (calcium, strontium, barium salts and the like), ammonium salts, tetramethylammonium salts and tetraethylammonium salts, but are not limited thereto.
Examples of the borate compound include sodium salt, potassium salt, lithium salt, magnesium salt, tetramethylammonium salt, tetraethylammonium salt, tetrabutylammonium salt, methylpyridinium salt, ethylpyridinium salt, methylquinolinium salt and ethylquinolinium salt of trialkylphenylboron, trialkyl(p-chlorophenyl)boron, trialkyl(p-fluorophenyl)boron, trialkyl(p-butylphenyl)boron, trialkyl(p-butyloxyphenyl)boron, monoalkyltriphenylboron, monoalkyltris(p-chlorophenyl)boron, monoalkyltris(p-fluorophenyl)boron, monoalkyltris(p-butylphenyl)boron, monoalkyltris(p-butyloxyphenyl)boron, tetraphenylboron, tetrakis(p-chlorophenyl)boron, tetrakis(p-fluorophenyl)boron, tetrakis(p-butylphenyl)boron and tetrakis(p-butyloxyphenyl)boron (wherein the alkyl group is n-butyl group, n-octyl group, n-dodecyl group and the like) and the like, but are not limited thereto.
Specific examples of ascorbic acid compounds include L(+)-ascorbic acid, isoascorbic acid, L(+)-sodium ascorbate, L(+)-potassium ascorbate, L(+)-calcium ascorbate and sodium isoascorbate, but are not limited thereto.
Specific examples of thiourea compounds include 1,3-dimethylthiourea, tetramethylthiourea, 1,1-diethylthiourea, 1,1,3,3-tetraethylthiourea, 1-allyl-2-thiourea, 1,3-diallylthiourea, 1,3-dibutylthiourea, 1,3-diphenyl-2-thiourea, 1,3-dicyclohexylthiourea, ethylenethiourea, N-methylthiourea, N-phenylthiourea, N-benzoylthiourea and N-acetylthiourea, but are not limited thereto.
Specific examples of vanadium compounds include vanadium acetylacetonate, vanadyl acetylacetonate, vanadyl stearate, vanadium naphthenate and vanadium benzoylacetonate, but are not limited thereto.
Specific examples of the copper compound include copper acetate, copper salicylate, copper gluconate, copper oleate, copper benzoate, acetylacetone copper and copper naphthenate, but are not limited thereto.
Specific examples of the organometallic compound include, in addition to the above copper compound, manganese acetylacetone, manganese naphthenate, manganese octylate, cobalt acetylacetone, cobalt naphthenate, lithium acetylacetone, lithium acetate, zinc acetylacetone, zinc naphthenate, nickel acetylacetone, nickel acetate, aluminum acetylacetone, calcium acetylacetone, iron acetylacetone, chromium acetylacetone and sodium naphthenate, but are not limited to.
Specific examples of the organic halogen compound include tetramethyl ammonium chloride, tetraethyl ammonium chloride, trioctylmethyl ammonium chloride, dilauryl dimethyl ammonium chloride, lauryl dimethyl benzyl ammonium chloride, tetra-n-butyl ammonium chloride, benzyl dimethyl cetyl ammonium chloride and benzyl dimethyl stearyl ammonium chloride, but are not limited thereto.
As the acidic compound to be reacted with the aromatic sulfinates, borate compounds or (thio) barbiturates, any of an inorganic acid and an organic acid can be used without any limitation, but it is preferable to use an organic acid. Furthermore, from the viewpoint of the stability of the set product, it is most preferable to use an organic acid having a polymerizable group, that is, an acidic group-containing polymerizable monomer, as the organic acid. As the acidic group-containing polymerizable monomer, the type and number of polymerizable groups and acidic groups are not particularly limited, and an acidic group-containing polymerizable monomer commonly used in the dental field can be used. Examples of the acidic group include a carboxy group, a phosphoric acid group, a phosphonic acid group and a sulfonic acid group. Representative examples of the acidic group-containing polymerizable monomer used in the dental field include 10-(meth) acryloyloxydecyl dihydrogenphosphate, 6-(meth) acryloyloxyhexyl-3-phosphonoacetate, 4-(meth) acryloyloxyethyl trimellitic acid and its anhydride and 10-(meth) acryloyloxy-1,1-decanedicarboxylic acid, but are not limited thereto. These acidic compounds may be used alone or in a combination of a plurality thereof.
Specific examples of the organic boron compound that initiates polymerization by reacting with oxygen or water include trialkylborons such as triethylboron, tri (n-propyl) boron, triisopropylboron, tri (n-butyl) boron, tri (s-butyl) boron, triisobutylboron, tripentylboron, trihexylboron and tricyclohexylboron, as well as partial oxides thereof, but are not limited thereto.
Examples of the photopolymerization initiator includes photosensitizer and photosensitizer/photopolymerization promotor. Specific examples of the photosensitizer include α-diketones such as benzil, camphorquinone, α-naphtil, acetonaphtone, p,p′-dimethoxybenzil, p,p′-dichlorobenzylacetyl, pentadione, 1,2-phenanthrenquinone, 1,4-phenanthrenquinone, 3,4-phenanthrenquinone, 9,10-phenanthrenquinone and naphthoquinone; benzoin alkyl ethers such as benzoin, benzoin methyl ether and benzoin ethyl ether; thioxanthones such as thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone, 2-methoxythioxanthone, 2-hydroxythioxanthone, 2,4-diethylthioxanthone and 2,4-diisopropylthioxanthone; benzophenones such as benzophenone, p-chlorobenzophenone and p-methoxybenzophenone; acylphosphineoxides such as 2,4,6-trimethylbenzoyl diphenylphosphineoxide, bis(2,4,6-trimethylbenzoyl) phenylphosphine oxide, 2,6-dimethoxybenzoyl diphenylphosphine oxide and bis(2,6-dimethoxybenzoyl) phenylphosphine oxide; α-aminoacetophenones such as 2-benzyl-dimethylamino-1-(4-morpholinophenyl)-butanone-1,2-benzyl-diethyl-amino-1-(4-morpholinophenyl) propanone-1; ketals such as benzyldimethylketal, benzyldiethylketal and benzyl (2-methoxyethylketal); coumarins such as 3-(4-methoxybenzoyl) coumarin, 3-benzoyl-5,7-dimethoxycoumarin, 3,3′-carbonyl bis (7-diethylaminocoumarin) and 3,3′-carbonyl bis (7-dibutylaminocoumarin); and titanocenes such as bis(cyclopentadienyl)-bis [2,6-difluoro-3-(1-pyrolyl) phenyl] titanium, bis(cyclopentadienyl)-bis (pentanefluorophenyl) titanium and bis(cyclopentadienyl)-bis (2,3,5,6-tetrafluoro-4-disiloxyphenyl)-titanium, but are not limited thereto.
Specific examples of the photopolymerization promotors include tertiary amines such as N,N-dimethylaniline, N,N-diethylaniline, N,N-di-n-butylaniline, N,N-dibenzylaniline, N,N-dimethyl-p-toluidine, N,N-dimethyl-m-toluidine, N,N-diethyl-p-toluidine, p-bromo-N,N-dimethylaniline, m-chloro-N,N-dimethylaniline, p-dimethylamino benzaldehyde, p-dimethylamino acetophenone, p-dimethylamino benzoic acid, ethyl p-dimethylaminobenzoate, isoamyl p-dimethylaminobenzoate, N,N-dimethylanthranilic acid methyl ester, N,N-dihydroxyethylaniline, N,N-dihydroxyethyl-p-toluidine, p-dimethylaminophenyl alcohol, p-dimethylaminostyrene, N,N-dimethyl-3,5-xylidine, 4-dimethylaminopyridine, N,N-dimethyl-α-naphthylamine, N,N-dimethyl-β-naphthylamine, triethanolamine, tributylamine, tripropylamine, triethylamine, N-methyldiethanolamine, N-ethyldiethanolamine, N,N-dimethylhexylamine, N,N-dimethyldodecylamine, N,N-dimethylstearylamine, N,N-dimethylaminoethyl (meth)acrylate, N,N-diethylaminoethyl (meth)acrylate and 2,2′-(n-butyl imino) diethanol; secondary amines such as N-phenylglycine; barbiturates such as 5-butylbarbituric acid, 1-benzyl-5-phenylbarbituric acid, 1,3,5-trimethylbarbituric acid, sodium 1,3,5-trimethylbarbiturate and calcium 1,3,5-trimethylbarbiturate; triazine compounds such as 2,4,6-tris (trichloromethyl)-s-triazine, 2-phenyl-4,6-bis (trichloromethyl)-s-triazine, 2-(p-chlorophenyl)-4,6-bis (trichloromethyl)-s-triazine and 2-(4-biphenyl)-4,6-bis (trichloromethyl)-s-triazine; diaryliodonium salts such as diphenyliodonium chloride, diphenyliodonium hexafluorophosphate, diphenyliodonium hexafluoroantimonate, diphenyliodonium tetrafluoroborate, diphenyliodonium tetrakis (pentafluorophenyl) borate, bis-(4-methylphenyl) iodonium hexafluorophosphate, bis-(4-methylphenyl) iodonium hexafluoroantimonate, bis-(4-methylphenyl) iodonium tetrakis (pentafluorophenyl) borate, bis(4-tert-butylphenyl) iodonium hexafluoroantimonate, and bis(4-tert-butylphenyl) iodonium tetrakis (pentafluorophenyl) borate; tin compounds such as dibutyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate, dioctyltin diversate, dioctyltin bis (mercaptoacetic acid isooctyl ester) salt and tetramethyl-1,3-diacetoxydistannoxane; aldehyde compounds such as lauryl aldehyde and terephthalaldehyde; and sulfur-containing compounds such as dodecyl mercaptan, 2-mercaptobenzoxazole, 1-decanethiol and thiosalicylic acid, but are not limited thereto.
In order to enhance photopolymerization promotion performance, it is effective to add, in addition to the above photopolymerization promoter, oxycarboxylic acids such as citric acid, malic acid, tartaric acid, glycolic acid, gluconic acid, α-oxyisobutyric acid, 2-hydroxypropanoic acid, 3-hydroxypropanoic acid, 3-hydroxybutanoic acid, 4-hydroxybutanoic acid and dimethylolpropionic acid, but are not limited thereto.
In addition, these of the (f) polymerization initiator can be used not only singly but also in a combination of a plurality kinds thereof, regardless of the polymerization manner or the polymerization method. Furthermore, there is no problem even if these of the (f) polymerization initiator are subjected to a secondary treatment such as encapsulation in a microcapsule, if necessary.
It is preferable that a content of the (f) polymerization initiator is 0.01% by mass or more and 10% by mass ore less and more preferably 0.1% by mass or more and 5% by mass or less based on the whole of the dental resin-reinforced glass ionomer cement composition of the present disclosure. When the content of the (f) polymerization initiator is less than 0.01% by mass, there is a case where the settability deteriorates and the mechanical characteristic decreases. When the content of the (f) polymerization initiator exceeds 10% by mass, there is a case where the storage stability deteriorates.
The dental resin-reinforced glass ionomer cement composition of the present disclosure may arbitrarily contain an acidic compound for the purpose of adjusting the working time and set time, and there is no particular limitation on the type of the compound. Specific examples of these acidic compounds include carboxylic acid compounds such as tartaric acid, citric acid, maleic acid, fumaric acid, malic acid, aconitic acid, tricarballylic acid, itaconic acid, 1-butene-1,2,4-tricarboxylic acid and 3-butene-1,2,3-tricarboxylic acid; phosphoric acid compounds such as phosphoric acid, pyrophosphoric acid and tripolyphosphoric acid; and metal salts of these acidic compounds, but are not limited to thereto. These acidic compounds may be used alone or in a combination of several kinds thereof. When the acidic compound is contained in the dental resin-reinforced glass ionomer cement composition of the present disclosure, the content of the acidic compound is preferably 0.1% by mass or more and 15% by mass or less based on the whole of the composition.
Further, a surfactant can be optionally contained in the dental resin-reinforced glass ionomer cement composition of the present disclosure to such a range that various properties are not influenced, for the purpose of adjusting the initial compatibility of the powder material and liquid material, or first paste and second paste or kneaded material property. The surfactant which can be used in the dental resin-reinforced glass ionomer cement composition of the present disclosure may be any of an ionic surfactant and a nonionic surfactant.
Specific examples of the anionic surfactant in the ionic surfactant include aliphatic carboxylic acid metal salts such as sodium stearate, sulfated aliphatic carboxylic acid metal salts such as sodium dioctyl sulfosuccinate and metal salts of higher alcohol sulfate ester such as sodium stearyl sulfate. In addition, examples of the cationic surfactant include an adduct of higher alkylamine and ethylene oxide, amines made from lower amine, and alkyltrimethylammonium salts such as lauryltrimethylammoniun chloride. Further, examples of the amphoteric surfactant include metal salts of higher alkylaminopropionic acid such as sodium stearylaminopropionate, and betaines such as lauryldimethylbetaine.
Examples of the nonionic surfactant include polyethylene glycol type and polypropylene glycol type in which ethylene oxide or propylene oxide is added to higher alcohols, alkyl phenols, fatty acids, higher fatty amines or aliphatic amides, and polyhydric alcohol type in which polyhydric alcohols, diethanolamines or saccharides is ester bonded to a fatty acid.
The above described surfactant is not limited to these, and may be used alone or in a combination of a few kinds thereof. When the surfactant is contained in the dental resin-reinforced glass ionomer cement composition of the present disclosure, it is preferable that the content of the surfactant is 0.001% by mass or more and 5% by mass or less based on the whole of the composition. The dental resin-reinforced glass ionomer cement composition of the present disclosure may not contain a surfactant.
Furthermore, when the dental resin-reinforced glass ionomer cement composition for luting of the present disclosure includes a paste form, a thickener can be optionally contained to such a range that various properties are not adversely affected, for the purpose of adjusting the paste property.
As the thickener which can be used in the dental resin-reinforced glass ionomer cement composition of the present disclosure, any of an inorganic thickener and an organic thickener may be used. Specific examples of an inorganic thickener include fumed silica, calcium carbonate, calcium silicate, magnesium silicate, and a clay mineral such as saponite, montmorillonite, beidellite, vermiculite, sauconite, stevensite, hectorite, smectite, nekutaito and sepiolite.
Specific examples of an organic thickener include methyl cellulose, hydroxyethyl cellulose, hydroxymethyl cellulose, hydroxypropyl cellulose, carboxymethyl cellulose, sodium carboxymethyl cellulose, calcium carboxymethyl cellulose, carboxypolymethylene, sodium alginate, propylene glycol alginate ester, sodium polyacrylate, starch, starch sodium glycolate, starch phosphate ester, polyvinyl pyrrolidone, carboxyvinyl polymer, khaya gum, arabic gum, karaya gum and guar gum and xanthan gum.
The above described thickener is not limited to these, and may be used alone or in a combination of a few kinds thereof. When the thickener is contained in the dental resin-reinforced glass ionomer cement composition of the present disclosure, it is preferable that the content of the thickener in the paste is 0.001% by mass or more and 10.0% by mass or less. The dental resin-reinforced glass ionomer cement composition of the present disclosure may not contain a thickener.
Further, a non-acid reactive inorganic powder can be optionally contained in the dental resin-reinforced glass ionomer cement composition of the present disclosure to such a range that various properties are not influenced, the purpose of adjusting operability, a mechanical characteristic or a setting characteristic.
As the non-acid reactive inorganic powder used in the dental resin-reinforced glass ionomer cement composition of the present disclosure, any non-acid reactive inorganic powder as long as the non-acid reactive inorganic powder does not contain an element that reacts with an acid group of the (b) poly alkenoic acid can be used without any limitation. In addition, a shape of the non-acid reactive inorganic powder is not particularly limited, and may be any shape such as arbitral particle shapes such as spherical, needle-like, plate-like, ground-like and scaly-shapes, and aggregate thereof may be used. There is no particular limitation on the 50% particle diameter (D50) of these of the non-acid reactive inorganic powder, but it is preferably 0.001 μm or more and 20 μm or less.
Specific examples of the non-acid reactive inorganic powder include quartz, amorphous silica, ultrafine silica, various glasses which does not contain element which may react with an acid group (including a glass by melting method, synthetic glass by sol-gel method, a glass produced by a vapor phase reaction, and the like), silicon nitride, silicon carbide, boron carbide and the like, but is not limited thereto, and these may be used alone or in a combination of a few kinds thereof.
When the non-acid reactive inorganic powder is contained in the dental resin-reinforced glass ionomer cement composition of the present disclosure, it is preferable that the content of the non-acid reactive inorganic powder is 0.001% by mass or more and 20% by mass or less based on the whole of the composition. The dental resin-reinforced glass ionomer cement composition of the present disclosure may not contain a non-acid reactive inorganic powder.
In addition, the dental resin-reinforced glass ionomer cement composition of the present disclosure may arbitrarily contain a polymerization inhibitor, a chain transfer agent, a discoloration inhibitor, an ultraviolet absorber, a preservative, an antibacterial agent, a colorant, a fluorescent agent, an inorganic fiber material, an organic fiber material and other conventionally known additives, as necessary.
The dental resin-reinforced glass ionomer cement composition of the present disclosure may be provided in any form, such as powder material/liquid material, paste/paste or paste/liquid material, so long as the (a) acid-reactive glass powder does not coexist with the (b) polyalkenoic acid in the presence of the (c) water.
It is preferable that the dental resin-reinforced glass ionomer cement composition of the present disclosure shortens the time until shaping can begin by adjusting the compound amounts of the above described components, thereby shortening treatment time. In order to shorten the treatment time, the time until shaping can begin is preferably within 30 seconds, and more preferably within 20 seconds.
The dental resin-reinforced glass ionomer cement composition of the present disclosure can be used in a wide range of applications in dental treatment, such as pit and fissure sealant, lining material and abutment construction material, in addition to being used as filling material and luting materials.
Hereinafter, the present disclosure will be described in detail with reference to Examples and Comparative Examples. However, the present disclosure is not limited to these Examples. The components (a) to (f) and other components used for manufacturing the dental resin-reinforced glass ionomer cement compositions of Examples and Comparative Examples, their abbreviations and preparing methods are as follows.
Various raw materials: silica, alumina, aluminum phosphate, sodium fluoride, and strontium carbonate (glass composition: SiO2: 26.4% by mass, Al2O3: 29.3% by mass, SrO: 20.5% by mass, P2O5: 10.9% by mass, Na2O: 2.5% by mass, and F: 10.4% by mass) were mixed and the mixed material was molten at 1400° C. in a melting furnace. The molten liquid was taken out from the melting furnace and was quenched in water to manufacture a fluoroaluminosilicate glass. The resulting fluoroaluminosilicate glass was pulverized until the 50% particle diameter (D50) became 2.5 μm to obtain acid-reactive glass powder 1 (G1). The 50% particle diameter was measured by a laser diffraction type grain size measuring apparatus (Microtrac MT3300EXII, manufactured by Microtrac Bell Co., Ltd.).
A surface treatment liquid (total mass: 9.2 parts by mass) was prepared by mixing 1.0 part by mass of γ-methacryloyloxypropyl trimethoxysilane, 0.1 part by mass of ion-exchanged water and 8.1 parts by mass of absolute ethanol. This surface treatment liquid and 100 parts by mass of acid-reactive glass powder 1 (G1) were dry-mixed, and then heat-treated at 110° C. for 5 hours using a hot air dryer to obtain acid-reactive glass powder 2 (G2).
A fluoroaluminosilicate glass was obtained in the same manner as in the manufacture of acid-reactive glass powder 1 (G1). The obtained fluoroaluminosilicate glass was pulverized until the 50% particle diameter (D50) became 30 μm to obtain an acid-reactive glass powder. The obtained fluoroaluminosilicate glass was pulverized until the 50% particle diameter (D50) became 30 μm to obtain an acid-reactive glass powder. The 50% particle diameter was measured by a laser diffraction type grain size measuring apparatus (Microtrac MT3300EXII, manufactured by Microtrac Bell Co., Ltd.). A surface treatment liquid (total mass: 9.2 parts by mass) was prepared by mixing 1.0 part by mass of γ-methacryloyloxypropyl trimethoxysilane, 0.1 part by mass of ion-exchanged water and 8.1 parts by mass of absolute ethanol. This surface treatment liquid and 100 parts by mass of the above described acid-reactive glass powder were dry-mixed, and then heat-treated at 110° C. for 5 hours using a hot air dryer to obtain acid-reactive glass powder 3 (G3).
A fluoroaluminosilicate glass was obtained in the same manner as in the manufacture of the acid-reactive glass powder 1 (G1). The obtained fluoroaluminosilicate glass was pulverized until the 50% particle diameter (D50) became 0.45 μm to obtain an acid-reactive glass powder. The 50% particle diameter was measured by a laser diffraction type grain size measuring apparatus (Microtrac MT3300EXII, manufactured by Microtrac Bell Co., Ltd.). A surface treatment liquid (total mass: 18.3 parts by mass) was prepared by mixing 3.0 part by mass of γ-methacryloyloxypropyl trimethoxysilane, 0.3 part by mass of ion-exchanged water and 15.0 parts by mass of absolute ethanol. This surface treatment liquid and 100 parts by mass of the above described acid-reactive glass powder were dry-mixed, and then heat-treated at 110° C. for 5 hours using a hot air dryer to obtain acid-reactive glass powder 4 (G4).
A resin mixture was prepared by mixing 50 parts by mass of urethane dimethacrylate (hereinafter, UDMA), 50 parts by mass of neopentyl glycol dimethacrylate and 0.1 parts by mass of benzoyl peroxide (hereinafter, BPO). After kneading 50 parts by mass of the resin mixture and 50 parts by mass of Aerosil R972 until homogeneous, the kneaded material was heated at 100° C. for 4 hours in a nitrogen atmosphere to obtain a cured product. The obtained cured product was pulverized until the 50% particle diameter (D50) became 30 μm to obtain the organic-inorganic composite filler 1 (O1). The 50% particle diameter was measured by a laser diffraction type grain size measuring apparatus (Microtrac MT3300EXII, manufactured by Microtrac Bell Co., Ltd.).
A resin mixture was prepared by mixing 75 parts by mass of UDMA, 25 parts by mass of ethylene glycol dimethacrylate and 0.2 parts by mass of BPO. After kneading 75 parts by mass of the resin mixture and 25 parts by mass of Aerosil R972 until homogeneous, the kneaded material was heated at 100° C. for 4 hours in a nitrogen atmosphere to obtain a cured product. The obtained cured product was pulverized until the 50% particle diameter (D50) became 250 μm to obtain the organic-inorganic composite filler 2 (O2). The 50% particle diameter was measured by a laser diffraction type grain size measuring apparatus (Microtrac MT3300EXII, manufactured by Microtrac Bell Co., Ltd.).
A surface treatment liquid (total mass: 17.0 parts by mass) was prepared by mixing 6.0 part by mass of γ-methacryloyloxypropyl trimethoxysilane, 1.0 part by mass of ion-exchanged water and 10.0 parts by mass of absolute ethanol. In addition, fluoroaluminosilicate glass was prepared in the same manner as in the manufacture of the acid-reactive glass powder 1 (G1). The obtained fluoroaluminosilicate glass was pulverized until the 50% particle diameter (D50) became 0.5 μm to obtain a fluoroaluminosilicate glass powder.
This surface treatment liquid and 100 parts by mass of the above described fluoroaluminosilicate glass powder (50% particle diameter (D50): 0.5 μm) were dry-mixed, and then heat-treated at 110° C. for 5 hours using a hot air dryer to obtain a surface-treated glass powder. A resin mixture was prepared by mixing 50 parts by mass of Bis-GMA, 50 parts by mass of triethylene glycol dimethacrylate and 0.2 parts by mass of BPO. After kneading 50 parts by mass of the resin mixture and 50 parts by mass of the surface-treated glass powder until homogeneous, the kneaded material was heated at 100° C. for 4 hours in a nitrogen atmosphere to obtain a cured product. The obtained cured product was pulverized until the 50% particle diameter (D50) became 20 μm to obtain the organic-inorganic composite filler 3 (O3). The 50% particle diameter was measured by a laser diffraction type grain size measuring apparatus (Microtrac MT3300EXII, manufactured by Microtrac Bell Co., Ltd.).
A surface treatment liquid (total mass: 11.5 parts by mass) was prepared by mixing 3.0 part by mass of γ-methacryloyloxypropyl trimethoxysilane, 0.5 part by mass of ion-exchanged water and 8.0 parts by mass of absolute ethanol. Next, a fluoroaluminosilicate glass was obtained in the same manner as in the manufacture of the acid-reactive glass powder 1 (G1). The obtained fluoroaluminosilicate glass was pulverized until the 50% particle diameter (D50) became 4 μm to obtain a fluoroaluminosilicate glass powder.
This surface treatment liquid and 100 parts by mass of the above described fluoroaluminosilicate glass powder (50% particle diameter (D50): 4 μm) having the same components as the acid-reactive glass powder 1 (G1) were dry-mixed, and then heat-treated at 110° C. for 5 hours using a hot air dryer to obtain a surface-treated glass powder. A resin mixture was prepared by mixing 50 parts by mass of Bis-GMA, 50 parts by mass of triethylene glycol dimethacrylate and 0.2 parts by mass of BPO. After kneading 25 parts by mass of the resin mixture and 75 parts by mass of the surface-treated glass powder until homogeneous, the kneaded material was heated at 100° C. for 4 hours in a nitrogen atmosphere to obtain a cured product. The obtained cured product was pulverized until the 50% particle diameter (D50) became 55 μm to obtain the organic-inorganic composite filler 4 (O4). The 50% particle diameter was measured by a laser diffraction type grain size measuring apparatus (Microtrac MT3300EXII, manufactured by Microtrac Bell Co., Ltd.).
The various components were mixed in the ratios shown in Tables 1 to 5 to prepare powder materials (Tables 1 and 2), liquid materials (Table 3), first pastes (Table 4) and a second pastes (Table 5).
Dental resin-reinforced glass ionomer cement compositions for filling or luting in which the powder material and the liquid material, or the first paste and the second paste are combined in the powder-liquid ratio or paste ratio (w/w) shown in Tables 6, 7, 8, and 9 respectively (Examples 1 to 33 and Comparative Examples 1 to 9) and conventional type dental glass ionomer compositions (Comparative Examples 10 and 11, both for filling) not containing the (d) polymerizable monomer and the (f) polymerization initiator, that is not belonging to the resin-reinforced type (In the dental field, it is sometimes called the “conventional type” in contrast to the “resin-reinforced type.” Hereinafter, this will be referred to as the conventional type.) were evaluated for kneadability, stringiness of kneaded material, time until shaping can begin and compressive strength. For Examples 1 to 5, 8, 9, 11 to 13, 16, 17, 20, 21, 23, 25, 27, 30 and 32 and Comparative Examples 1, 4 and 6 to 11, which are the compositions for filling, all of the above items were evaluated, and for Examples 6, 7, 10, 14, 15, 18, 19, 22, 24, 26, 28, 29, 31 and 33 and Comparative Examples 2, 3 and 5 which are the compositions for luting, items other than the time until shaping can begin were evaluated. The evaluation method is as follows.
Under an environment of a temperature of 23±1° C. and a humidity 50±10%, the powder material and the liquid material, or the first paste and the second paste, of the dental resin-reinforced glass ionomer cement compositions of the Examples or Comparative Examples were kneaded using a plastic spatula in the ratios shown in Tables 6, 7, 8 and 9. At this time, the time from the start of kneading was used as the base point, and the time until no remaining powder material was visually observed in the kneaded material and the kneaded material became homogeneous was measured. The total amount of the powder material and the liquid material, or the first paste and the second paste, was 360 mg. When the evaluation result according to the following evaluation criteria was A or B, it was determined to have good kneadability. Three evaluators each performed three times of evaluations, and the most common evaluation result was taken as the evaluation result of the measurement object.
Under an environment of a temperature of 23±1° C. and a humidity 50±10%, the powder material and the liquid material, or the first paste and the second paste, of the dental resin-reinforced glass ionomer cement compositions of the Examples or Comparative Examples were kneaded using a plastic spatula in the ratios shown in Tables 6, 7, 8 and 9. The total amount of the powder material and the liquid material, or the first paste and the second paste, was 360 mg. Immediately after the end of kneading, the kneaded material was filled into a plastic simulated cavity (having 4 mm×8 mm×2 mm and simulating a class I cavity), and the excess was scraped off to make the surface flat. Ten seconds after the end of kneading, the cylindrical tip (diameter φ1.5 mm) of a metallic instrument (MiCD instrument manufactured by SHOFU INC.) was vertically submerged 0.5 mm into the kneaded material, and the instrument was immediately and gently pulled up. At this time, the degree of stringiness of the kneaded material was evaluated according to the following evaluation criteria, and when the evaluation result was A or B, it was determined to have good kneaded material property with little stringiness. Three evaluators each performed three evaluations, and the most common evaluation result was taken as the evaluation result of the measurement object.
Under an environment of a temperature of 23±1° C. and a humidity 50±10%, the powder material and the liquid material, or the first paste and the second paste, of the dental resin-reinforced glass ionomer cement compositions of the Examples or Comparative Examples were kneaded using a plastic spatula in the ratios shown in Tables 6, 7, 8 and 9. The total amount of the powder material and the liquid material, or the first paste and the second paste, was 360 mg. Immediately after the end of kneading, the kneaded material was filled into a plastic simulated cavity (having 4 mm×8 mm×2 mm and simulating a class I cavity), and the excess was scraped off to make the surface flat. The tip (diameter φ1.5 mm) of an instrument (MiCD instrument manufactured by SHOFU INC.) was vertically submerged 0.5 mm into the kneaded material, and the instrument was immediately and gently pulled up. At this time, the time from the end of kneading was used as the base point, and the time until the stringiness of the kneaded material was reduced and it was possible to perform shaping operation was measured at 10 second intervals. When the evaluation result according to the following evaluation criteria was A or B, it was determined that the time until shaping can begin was early. Three evaluators each performed three times of evaluations, and the most common evaluation result was taken as the evaluation result of the measurement object.
Under an environment of a temperature of 23±1° C. and a humidity 50±10%, the powder material and the liquid material, or the first paste and the second paste, of the dental resin-reinforced glass ionomer cement compositions of the Examples or Comparative Examples were kneaded using a plastic spatula in the ratios shown in Tables 6, 7, 8 and 9. The kneaded material was filled into a stainless mold (cylindrical shape having an inner diameter of 4 mm and a height of 6 mm) and irradiated with light for 10 seconds using a dental polymerization LED light irradiator (PEN Bright, manufactured by SHOFU INC.), and then allowed to stand in a thermo-hygrostat chamber at a temperature of 37° C. and a humidity of 90% or more. After standing for 1 hour, the set product was removed from the mold and used as a test specimen. After immersing the test specimen in ion-exchanged water at 37° C. for 24 hours from the end of kneading, the compressive strength of the test specimen was measured at a crosshead speed of 1 mm/min using an Instron universal testing machine (model: 5567A) in accordance with ISO 9917-1:2007. When the evaluation result according to the following evaluation criteria was A or B, it was determined to have good mechanical characteristic. Five evaluators each performed five times of evaluations, and the most common evaluation result was taken as the evaluation result of the measurement object.
The results of the evaluation of each composition in the examples and comparative examples according to the above test method are shown in Tables 6-9.
In Examples 1 to 5, 8, 9, 11 to 13, 16, 17, 20, 21, 23, 25, 27, 30 and 32, there was little stringiness immediately after kneading, and it was possible to perform shaping operations soon after filling the simulated cavity. Furthermore, good kneadability and mechanical characteristic were exhibited, and thus these Examples had desirable properties as a dental resin-reinforced glass ionomer cement composition for filling.
In Examples 6, 7, 10, 14, 15, 18, 19, 22, 24, 26, 28, 29, 31 and 33, there was little stringiness immediately after kneading. Furthermore, good kneadability and mechanical characteristic were exhibited, and thus these Examples had desirable properties as a dental resin-reinforced glass ionomer cement composition for luting.
The dental resin-reinforced glass ionomer cement composition for filling of Comparative Example 1 did not contain the (e1) organic-inorganic composite filler and the (e2) porous organic filler. As a result of evaluating Comparative Example 1, significant stringiness was observed immediately after kneading and a long time was required until shaping operation became possible.
The dental resin-reinforced glass ionomer cement composition for luting of Comparative Example 2 did not contain the (e1) organic-inorganic composite filler and the (e2) porous organic filler. As a result of evaluating Comparative Example 2, significant stringiness was observed immediately after kneading.
The dental resin-reinforced glass ionomer cement composition for luting of Comparative Example 3 had a small content of the (e1) organic-inorganic composite filler and did not contain the (e2) porous organic filler. As a result of evaluating Comparative Example 3, significant stringiness was observed immediately after kneading.
The dental resin-reinforced glass ionomer cement composition for filling of Comparative Example 4 had a high content of the (e1) organic-inorganic composite filler. As a result of evaluating Comparative Example 4, the compressive strength was low.
The dental resin-reinforced glass ionomer cement composition for luting of Comparative Example 5 had a small content of the (e2) porous organic filler and did not contain the (e1) organic-inorganic composite filler. As a result of evaluating Comparative Example 5, significant stringiness was observed immediately after kneading.
The dental resin-reinforced glass ionomer cement composition for filling of Comparative Example 6 had a high content of the (e2) porous organic filler. As a result of evaluating Comparative Example 6, the compressive strength was low.
The dental resin-reinforced glass ionomer cement composition for filling of Comparative Example 7 did not contain the (e1) organic-inorganic composite filler and the (e2) porous organic filler, but instead contained the (a) acid-reactive glass powder (G3) having a large particle diameter. As a result of evaluating Comparative Example 7, the compressive strength was low.
The dental resin-reinforced glass ionomer cement composition for filling of Comparative Example 8 did not contain the (e1) organic-inorganic composite filler and the (e2) porous organic filler, but instead contained the non acid-reactive inorganic powder silica filler (Silica stone M) having a large particle diameter. As a result of evaluating Comparative Example 8, significant stringiness was observed immediately after kneading, a long time was required until shaping operation became possible, and the compressive strength was low.
The dental resin-reinforced glass ionomer cement composition for filling of Comparative Example 9 did not contain the (e1) organic-inorganic composite filler or the (e2) porous organic filler, but instead contained the non-porous organic filler (D250). As a result of evaluating Comparative Example 9, significant stringiness was observed immediately after kneading, a long time was required until shaping operation became possible, and the compressive strength was low.
Comparative Example 10 was a conventional dental glass ionomer cement composition for filling that contained the (e1) organic-inorganic composite filler but did not contain the (d) polymerizable monomer and the (f) polymerization initiator. As a result of evaluating Comparative Example 10, significant stringiness was observed immediately after kneading, a long time was required until shaping operation became possible, and the compressive strength was low. In other words, the effects of the present disclosure, such as reduction in stringiness by compounding the (e1) organic-inorganic composite filler, were not exhibited in the conventional dental glass ionomer cement composition.
Comparative Example 11 was a conventional dental glass ionomer cement composition for filling that contained the (e2) porous organic filler but did not contain the (d) polymerizable monomer and the (f) polymerization initiator. As a result of evaluating Comparative Example 11, significant stringiness was observed immediately after kneading, a long time was required until shaping operation became possible, and the compressive strength was low. In other words, the effects of the present invention, such as reduction in stringiness by compounding the (e2) porous organic filler, were not exhibited in the conventional dental glass ionomer cement composition.
With respect to the use of substantially any plural and/or singular terms herein, those having skill in the art can translate from the plural to the singular and/or from the singular to the plural as is appropriate to the context.
Although the description herein has been given with reference to the drawings and embodiments, it should be noted that those skilled in the art may make various changes and modifications on the basis of this disclosure without difficulty. Accordingly, any such changes and modifications are intended to be included in the scope disclosure the embodiments.
The present disclosure relates to a dental resin-reinforced glass ionomer cement composition and is a technology that can be used in the dental field.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-168928 | Sep 2023 | JP | national |
