Patent Application
20100162694
The invention relates to a depalleting device, as described in the preamble of claim 1, and a method for operating such a device, as described in claim 27.
From EP 0 462 518 B1 a method and a device are known for picking up and putting down packet-like products. A horizontally running mounting table has on its upper side a transport device for the product to be picked up or placed down. At the opposite end of the table driven roller or reversing roller-like mounting elements are provided, which when placed against vertical surfaces of the product to be mounted by means of the frictional force of the rotating mounting elements lift the product, and the latter is moved down by the transport device and thus mounted thereby. A first drive is provided for driving the mounting table and a second drive is provided for the mounting element or the transport device. A drive control depending on the control signals of proximity sensors controls the driving speed of the mounting table, whereby during the approach and placing of the mounting element up to the product at a uniform speed of the mounting element the driving speed of the mounting table is lower than after lifting the product and picking it up onto the mounting table.
From WO 2006/088354 A1 a depalleting device is known with a lifting device with a height-adjustable mounting table driven linearly by means of a feed drive. The latter mounting table is provided with a roller or belt conveyor and a mounting roller placed in front of the roller or belt conveyor with a common drive. By applying a frictional force onto a vertical face of a transported product to be picked off a stack by means of the mounting roller the transported product is lifted and then moved onto the roller or belt conveyor. Detecting means are arranged in front of the mounting roller and on both sides of the product on a support arm of the mounting roller, said detecting means being formed by a light beam transmitter and a light beam receiver. By means of the signals of this device depending on the approach of the transport roller to the product on establishing the approach to the transported product, by interruption of the light beam, the advancing speed is increased by increasing the speed of the advancing drive of the mounting table to achieve increase frictional force starting from a lower base speed. As soon as the lifted state is detected by the light beam the speed is reduced and thereby the advancing speed. The increase in the advancing speed also increases the pressure loading on the conveyed product to be mounted with the risk of damage.
From DE 26 31 942 A1 a further depalleting device is known with a horizontally adjustable conveyor belt provided with a drive, which conveyor belt at one end comprises a guiding roller with a small diameter for the belt-like conveying means. The guiding roller is supported elastically by a spring arrangement relative to the support frame of the conveyor belt and guided adjustably parallel to a driving direction of the mounting table. During the progressive movement of the mounting table and placing the guiding roller on a vertical face of the product during the spring-loading according to the spring characteristic increased pressure is exerted onto the product which leads to increasing frictional force for the lifting process.
The objective of the invention is to create a depalleting device by means of which short cycle times for the depalleting process are achieved and a high degree of automation is achieved by adjusting the depalleting device to specific properties of the transported product.
This objective of the invention is achieved by means of the features given in claim 1. The surprising advantage in this case is that a functionally and technically high quality depalleting device is created, in which a further application area is obtained for transported products of different types to be provided in a storage system by means of an evaluation integrated into the process of the force acting on the transported product and said force can be specified as a process variable according to the transported product to be depalleted for controlling the mounting conveying device.
An embodiment according to claim 2 is also possible by means of which a simple mechanical structure is achieved with high functionality and by means of a modular structure existing systems can be retrofitted in an inexpensive manner.
An embodiment according to claim 3 is also advantageous, by means of which a further technically simple and functional variant is achieved for controlling a mounting conveying device with simple adjustment to the product.
Further advantageous embodiments are described in claims 4 to 8 by means of which a low-maintenance and long-lasting functional safety is ensured.
The advantageous embodiments described in claims 9 to 12 enable a design of the depalleting device which corresponds to individual requirements.
However, an embodiment according to claim 13 is also advantageous by means of which the drive motor is controlled on the basis of a driving torque of the conveying roller of the mounting conveying device as load parameter.
By means of the advantageous embodiment described in 14 a depalleting device is obtained that can be set up for a storage management organisation for the arrangement of various different goods.
According to the advantageous embodiments described in claims 15 to 18 a sensitive depalleting device is achieved optionally with different components.
Also claims 19 to 22 describe advantageous embodiments by means of which the lifting procedure of a transported product to be depalleted is performed by the option of minimising the required lifting procedure and also the maintenance of the depalleting device and possible replacement of components particularly subject to wear is simplified.
Advantageous embodiments described in claims 23 to 25 ensure a simple mechanical and thus also inexpensive structure of the depalleting device.
Lastly, also an embodiment according to claim 26 is advantageous, by means of which a high degree of functionality and operational safety of the depalleting device is achieved by minimising the components.
The invention also relates to a method for operating the depalleting device to solve the said problem according to the preamble of claim 27.
The method is characterised by the measures in claim 27. The surprising advantage here is a high degree of automation for adjusting the depalleting process to the nature of the transported product, whereby the operating safety is increased and short cycle times are achieved as well as minimising the manipulation costs.
Lastly, further advantageous measures are described in claims 28 to 32, by means of which optimised measures increasing the depalleting performance are achieved by means of a control adjustment to the transported product.
For a better understanding of the invention the latter is explained in more detail with reference to the exemplary embodiments shown in the Figures.
First of all, it should be noted that in the variously described exemplary embodiments the same parts have been given the same reference numerals and the same component names, whereby the disclosures made throughout the entire description can be applied to the same parts with the same reference numerals and same component names. Also details relating to position used in the description, such as e.g. top, bottom, side etc. relate to the currently described and represented figure and in case of a change in position should be adjusted to the new position. Furthermore, also individual features or combinations of features from the various exemplary embodiments shown and described can represent in themselves independent or inventive solutions.
In
In at least one end section 20 of the support frame 17 of the mounting table 8 and opposite a conveying direction—according to arrow 21—of the conveying device 4 and arranged in front of the latter is a mounting conveying device 23 extending over the entire transport width 22 formed by a conveying roller 24 with a relatively small diameter 25.
A drive device 26 for the conveying roller 24, which is independent of the feed drive 9 and the drive of the conveying means 6 of the conveying device 4, forms a speed-controllable drive motor 27 e.g. servomotor, hydraulic motor etc. arranged laterally on the support frame 17. For drive-technical and structural reasons preferably a right angle gear 28 is provided and a drive connection is formed between the drive unit and conveying roller 24 mounted to be rotatable and slightly adjustable in position, as described later in more detail, by means of a Cardan shaft 29, whereby small mass forces act on the conveying roller 24.
As represented in
As can be taken in particular from
Said pivot bearing arrangement 34 forms a pivot axis 37 running parallel to a surface 35 of the conveying means 6 or a transport plane 36 and perpendicular to the conveying direction—according to 21, for a pivot lever arrangement 39 rotatably mounting the conveying roller 24 in rotary bearings 38. The latter is formed essentially by two support brackets 40 which are mounted by an arm in the pivot bearing 33 and in a further arm comprise the rotary bearings 38 for the conveying roller 24. A thus formed rotary axis 41, about which the conveying roller 24 can be rotated, runs parallel to the pivot axis 37.
The rotary axis 41 is offset relative to the pivot axis 37 in transport direction—according to arrow 21—by distance 42 and is set slightly deeper than the transport plane 36.
As soon as the conveying roller 24 as a result of the advancing movement of the mounting table 8 reaches a side face of the transported product 2, forces are produced—according to arrow 44—which lead to a pivot movement—according to arrow 46—of the pivot lever arrangement 34 in the direction of the conveying device 4.
Acting against this pivot movement between the pivot lever arrangement 39, in particular the support brackets 40 and the support frame 17 or the side profiles 33, 31, preferably one support device 47 is provided respectively, which is arranged by means of articulation means 48, 49 on the one hand on the support bracket 40 and on the other hand one on an anchor profile 50 of the side profiles 30, 31.
The support device 47 acts with a support force forming a load parameter—according to arrow 51—of a pivot movement against a torque caused by the forces—according to arrow 44—on the pivot lever arrangement 39.
The support device 47 is designed to detect the variably opposing support force—according to arrow 51—from the forces acting—according to arrow 44—via the conveying roller 24 onto the lever arrangement, whereby the latter is provided with a detecting means 52 or is designed for detection itself. The detected size of the support force—according to arrow 51—is directed via generated signals via a communication connection 53, e.g. cable or a wireless signal transmission to a control and regulating device 54, is communication-linked if necessary to a central control device 55.
According to control algorithms or control data stored in the control and regulating device 54 or central control device 55 the speed of the drive motor 27 of the drive device 26 can be controlled for the conveying roller 24 between a base speed and a speed increased in relation thereto.
The base speed of the conveying roller 24 is preferably set to a circumferential speed, which corresponds to an almost uniform conveying speed of the conveying means 6 of the conveying device 4. The control of the speed increase of the conveying roller 24 is performed as a function of the increase in the detected support force—according to arrow 51.
As also shown in
Also a conveying roller 24 with a continual axis is possible, but according to a further embodiment, as shown, it is also possible to divide the conveying roller 24 into several roller sections 60. For example, it is also possible to connect the roller sections 60 with axial bolts 61 transmitting over speed and spaced a small distance apart from one another. This makes it possible to arrange the support bearings 49 at this distance, which can be designed as shell bearings undergripping the axial bolts 61 in sections.
In this way it is possible to design the conveying roller 24 to have a relatively large transport width 22 with a small diameter 25, whereby the mounting process for mounting the transported product 2 is facilitated and also the conveying roller 24 exposed to high frictional wear can be exchanged with little effort.
A design of the axial bolts 61 is also possible with face end coupling projections, which are designed on the one hand for transmitting the torque and on the other hand for an axially flush alignment.
In the exemplary embodiments shown the conveying device 4 is supported relative to the support frame 17 by an angle of inclination increasing to the mounting table 8. However, this is not a requirement for the depalleting device 1 and it is of course also possible to align the transport plane horizontally, i.e. parallel to the standing surface 13.
For the support device 47 and the detecting means 52 a series of technical options are possible. One of these is for example the use of a pressure measuring box. Also an accumulator under medium pressure is possible with a pressure measuring sensor.
A further option is the use of a piezo sensor as detecting means 52 which is loaded for example by a pretensioned helical compression spring with changing spring force and in this way the support force is determined as a load parameter.
For mounting the transported product 2 the mounting table 8 is moved by means of the not shown feed device and given advancing speed in the direction of the stack 2—according to arrow 62—in the guiding arrangement 10. A speed of the conveying roller 42 in a rotary direction—according to arrow 63, which on pressing the conveying roller 24 against end faces 64 of the transported product 2 causes lifting by means of frictional force, is already set in the previously defined base value. As soon as the conveying roller 24 reaches the end face 64 a force—according to arrow 65—is exerted onto the latter, which leads to a torque on the pivot lever arrangement 39 and initiates a pivot movement about the pivot axis 37.
The support device 47 arranged between the pivot lever arrangement 39 and a thrust bearing 66 on the mounting table 8 opposes this torque—the support force—according to arrow 51.
The advancing speed of the mounting table 8 causes an increase in the support force—according to arrow 51, which is established by detecting means 52 as load parameters and as control parameter enters the drive of the not shown drive device of the conveying roller 24.
By means of a control characteristic or data pattern stored in the control and regulating device 54 the speed of the conveying roller 24 is increased with increasing support force—according to arrow 51.
The transported product 2 is tilted up to a height for driving underneath during a progressive feed movement by the conveying roller, as can be taken from
As soon as the transported product 2 comes to bear with a lower side 67 on the conveying roller 24, the frictional force of the conveying roller 24 on the transported product 2 causes a counter torque on the lever arrangement 39 and although a weight-dependent bearing force—according to arrow 68—acts on the conveying roller 24 because of the counter torque a momentary drop in the size of the support force is caused, which usually because of the geometric conditions of the lever arrangement 39 is a compression force, however even under the aforementioned ratio of torques can change into a tensile force.
According to the predetermined control characteristics of the load parameter on establishing this change in the support force the speed of the conveying roller 24 is reduced to a circumferential speed, which corresponds to the transport speed—according to arrow 69—of the conveying device 4 for transporting the transported product 2 onto the conveying means 6 and represents a base speed.
It is also the case that the advancing speed of the mounting table 8 in the direction of the stack—according to arrow 62—corresponds approximately to the advancing speed—according to arrow 69—of the conveying device 4. The advancing movement in the direction of the stack 3 is continued on picking up the transported product 2 until the transported product 2 is completely mounted on the conveying roller 24 by the conveying means 6 of the conveying device 4.
With regard to the control characteristics stored in the control and regulating device 54 it should be noted that depending on the respective transported product, defined load parameters can be stored and thereby depalleting processes can be adapted to properties such as weight, sensitivity to damage etc. of the transported product 2, and said parameters can be determined as control settings before starting the depalleting process, e.g. in operation scheduling.
Frame profiles 70 of the mounting table 8 with the conveying device 4 project laterally according to the exemplary embodiment shown over the conveying means 6, e.g. belt 7, of the conveying device 4. On the latter in end sections 71 or on facing sides linear guides 72 are provided and in the latter linearly adjustable guiding elements 73 are arranged which rotatably mount the conveying roller 24.
Said guiding elements 73 are adjustable for example against the action of a spring arrangement 74, as soon as a force—according to arrow 65—is exerted by the transported product 2 on placing the conveying roller 24 on its side face 64, in linear direction in transport direction—according to arrow 21—relative to the conveying means 6 of the conveying device 4.
An adjustable support device 47 acts against this adjustment, which support device is arranged between the guiding elements 73 and the frame profiles 70, is designed to be elastic and comprises detecting means 52.
In this case a design of the support device 47 is possible with a compression spring 76 which can be adjusted in its pretensioning by a control element 75, which acts on a switching means 77 as detecting means 52 for determining the order of magnitude of the support force forming the load parameter as a control signal for controlling the speed of the mounting conveying device 23. The switching means 77 is an on-off switch or proximity sensor for example.
This embodiment makes it possible, as already described in the preceding exemplary embodiments, depending on the reaction force determined by the load parameters such as driving torque or support force and acting on the transported product 2, to control the speed as a function of a predetermined control characteristic stored in the control and regulating device 54 or in a data memory, of a control file etc., to run the conveying roller 24 at a variable speed adapted by at least one physical parameter of the transported product 2.
For example, the conveying roller 24 is driven at a base speed and in such a way as to increase the latter as required as a function of the detected load parameter according to the control characteristic and according to the transported product 2, and as soon as the support force falls is reduced back to the base speed. This switching procedure is performed as soon as the transported product 2 is lowered after lifting from the conveying roller 24 or placed on the latter.
Preferably, at the base speed, the circumferential speed of the conveying roller 24 is equal to the transport speed of the conveying means 6 of the conveying device 4.
These means of operating the depalleting device 1 relate both to the embodiments according to the previously described
An additional way of controlling the speed of the drive motor of the mounting conveying device 23 is to determine the driving torque of the drive motor 27 as a load parameter by means of a measuring device 80, e.g. measuring the energy pick up: in the case of an electric motor e.g. by means of the current take up or in a hydraulic motor by measuring the pressure medium.
As soon as the conveying roller 24 bears against the transported product 2 the load parameter increases and according to a control characteristic or control file stored in the control and regulating device 54 there is an increase in the speed until a drop in the load parameter is detected and the speed is set back to the base value.
The exemplary embodiments show possible embodiment variants of the depalleting device, whereby it should be noted at this point that the invention is not restricted to the embodiment variants shown in particular, but rather various different combinations of the individual embodiment variants are also possible and this variability, due to the teaching on technical procedure, lies within the ability of a person skilled in the art in this technical field. Thus all conceivable embodiment variants, which are made possible by combining individual details of the embodiment variants shown and described, are also covered by the scope of protection.
Finally, as a point of formality, it should be noted that for a better understanding of the structure of the depalleting device, the latter and its components have not been represented true to scale in part and/or have been enlarged and/or reduced in size.
| Number | Date | Country | Kind |
|---|---|---|---|
| A 1155/2007 | Jul 2007 | AT | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/AT2008/000252 | 7/10/2008 | WO | 00 | 1/28/2010 |
