A barrier is an object that prohibits or impedes the progress of another object. Acoustic barriers prevent sound from traveling through them. A flood barrier stops water from flowing past it. A radiation barrier, such as a lead blanket used at the dentist's office, prevents harmful x-rays from damaging your body.
One common problem with barriers is that they are often large and hard to transport. As such, there is a need for barriers that can be stored small and quickly expanded (e.g., deployed) to cover a large area. Current solutions to this problem include folding barriers, barriers that roll up, and modular panel barriers. While these barriers solve the problem of size, they also introduce other challenges, such as increased degrees of freedom, slow expansion, manual assembly, and possible cuts, holes, and gaps in the barrier.
Despite the availability of a number of different barriers, manufacturers and users of barriers continue to seek new and improved barriers.
Embodiments disclosed herein are directed to barriers inspired by thick origami, methods of making such barriers, and methods of using such barriers. In an embodiment, the barrier can be switchable between a collapsed state and a deployed state. For example, the barrier can be formed from a continuous sheet and a plurality of rigid sections (e.g., panels) attached or incorporated into the continuous sheet. The barrier can also include a plurality of hinges between the panels (e.g., formed from the continuous sheet) that allow the barrier to be rigid foldable (e.g., motion can occur if deformation in the creases between the rigid sections only and the panels can be stiff and rigid) between the deployed and collapsed states.
In an embodiment, a barrier is disclosed. The barrier includes a continuous sheet. The barrier also includes a plurality of rigid sections attached to or incorporated into the continuous sheet. Additionally, the barrier includes a plurality of hinges between the plurality of rigid sections. The plurality of hinges are formed from portions of the continuous sheet. The barrier is configured to be switchable between an at least partially collapsed state and an at least partially expanded state.
In an embodiment, a method to make a barrier is disclosed. The method includes providing a continuous sheet. The method also includes defining a plurality of rigid sections on the continuous sheet. The method further includes forming a plurality of hinges from portions of the continuous sheet that are disposed between the plurality of rigid sections.
In an embodiment, method to deploy a barrier is disclosed. The method includes providing a barrier that is in an at least partially collapsed state. The barrier includes a continuous sheet, a plurality of rigid sections attached to or incorporated into the continuous sheet, and a plurality of hinges formed from the continuous sheet that are disposed between the plurality of rigid sections. The method also includes switching the barrier from the at least partially collapsed state to an at least partially expanded state by unfolding the plurality of hinges. The barrier in the at least one expanded state exhibits at least one of a length, width, or thickness that is greater than the barrier in the at least partially collapsed state.
Features from any of the disclosed embodiments may be used in combination with one another, without limitation. In addition, other features and advantages of the present disclosure will become apparent to those of ordinary skill in the art through consideration of the following detailed description and the accompanying drawings.
The drawings illustrate several embodiments of the invention, wherein identical reference numerals refer to identical elements or features in different views or embodiments shown in the drawings.
Embodiments disclosed herein are directed to barriers inspired by thick origami, methods of making such barriers, and methods of using such barriers. In an embodiment, the barrier can be switchable between an at least partially collapsed state and at least partially expanded state (e.g., a deployed state). For example, the barrier can be formed from a continuous sheet and a plurality of rigid sections (e.g., rigid panels) attached to or incorporated into the continuous sheet. The barrier can also include a plurality of hinges, such as hinge lines, between the panels that are formed from the continuous sheet. The hinges allow the barrier to be rigid foldable (e.g., the hinges can fold and unfold while the rigid sections remain stiff and rigid) between the expanded and collapsed states.
The continuous sheet (e.g., an unbroken surface of the barriers) can be split into portions thereof that are proximate to or include the rigid sections, and into other portions (e.g., the gaps between rigid sections) that form the hinges. The barrier is foldable along the hinges to switch between its expanded state to a smaller collapsed state. The barrier can include at least one vertex where multiple hinges converge together. The rigid sections and the hinges can create a tessellated mechanism that can, but is not limited to, one or more of dictating the degrees of freedom, control the folding and unfolding process, store energy to help expand or collapse the barrier, or maintain the barrier in certain states.
In a typical use of the barrier, the barrier can be stored and transported in its collapsed state. The barrier can include wheels, straps, and/or handles that are configured to facilitate transportation. For example, the barrier can be carried or towed like luggage or worn on the back like a backpack. When an operator of the barrier reaches a desired destination, the operator can place the barrier on a support surface (e.g., ground or floor) and expand (e.g., deploy) the barrier. In an embodiment, the barrier can be expanded automatically using one or more of compressed air, springs, telescoping poles, or braces. In another embodiment, the barrier can be expanded manually. The expansion of the barrier can be limited by the telescoping poles, the braces, a rope or some other fabric that reaches a maximum length, thus stopping the expansion of the barrier. Once the barrier is at its desired expanded state, the barrier can be locked in place using braces (e.g., locking hinges, over-center latches, or telescoping poles), or springs, or the barrier can maintain its shape because of friction in the hinges or from the friction between barrier and the support surface.
In an embodiment, the barrier can exhibit a generally “C” shape that provides front and flank protection when expanded that makes the barrier self-standing, but other configurations or support methods can be used. The barrier can have multiple configurations making it more versatile. For example, if the barrier needs to be set-up in a hallway, the sides can be folded in or, if the user wanted to use it to cover a wall, the barrier can be made completely flat and propped or attached to the wall. Once the barrier is no longer needed, the barrier can be folded back to its collapsed state which exhibits a compact size relative to the barrier in the expanded state. The barrier can be held in its collapsed state by straps, magnets, clasps, bag, or other suitable device.
As shown in
In an embodiment, the continuous sheet 102 of the barrier 100 can be made from a single sheet that may be uncut. Forming the continuous sheet 102 from a single uncut sheet can allow the barrier 100 to exhibit the folding characteristics of origami and prevents holes in the barrier 100 through which items and energy can pass. As previously discussed, portions of the continuous sheet 102 that are between the rigid sections 106 can form the hinges 108 of the barrier 100, thereby allowing the barrier 100 to be foldable (e.g., switch between the expanded and collapsed state) without creasing. The barrier 100, including the continuous sheet 102, can exhibit improved barrier properties than a substantially similar barrier that includes a discontinuous sheet. For example, forming the continuous sheet 102 from bulletproof material can create bulletproof hinges, can avoid the uncertain ballistic behavior of traditional hinges, and can ensure that the ballistic rating would be at the least rated to the ballistic level of the continuous sheet 102. In another example, forming the continuous sheet 102 from acoustic absorbing material can substantially prevent acoustic energy from passing through the hinges 108.
The continuous sheet 102 can be formed of any suitable compliant material. For example, the continuous sheet 102 can include a material that exhibits excellent ballistic properties, acoustic absorbing properties, a good yield or shear strength, good abrasion resistance, good resistance to sunlight (e.g., ultra-violet light resistance), good water resistance (e.g., waterproof), etc. In another example, the continuous sheet 102 can include a material that resists creasing. In another example, the continuous sheet 102 can include one or more of ballistic nylon, Kevlar®, ultra-high-molecular-weight polyethylene fabric, or another suitable material.
In an embodiment, the continuous sheet 102 can be formed from a plurality of layers (as shown in
In an embodiment, the continuous sheet 102 can exhibit a thickness that is negligible (e.g., greater than 0 mm to about 0.75 mm, greater than about 0 to about 1.5 mm) or non-negligible (e.g., greater than about 0.75 mm or greater than about 1.5 mm). For example, the continuous sheet 102 can exhibit a thickness that is less than about 25 mm, greater than 0 mm to about 12.5 mm, about 2.5 mm to about 6 mm, about 5 mm to about 13 mm, about 6 mm to about 19 mm, greater than about 13 mm, or about 13 mm to about 25 mm. Increasing the thickness of the continuous sheet 102 can improve the barrier properties of the barrier 100. For example, increasing the thickness of the continuous sheet 102 can increase the ballistic properties, increase acoustic barrier properties, increase fluid barrier properties (e.g., decrease a water permeation rate), decrease a heat permeation rate, increase opaqueness, increase impact resistance, etc. of the barrier 100. However, increasing the thickness of the continuous sheet 102 can increase the weight of the barrier 100 thereby making it harder to transport and operate. Additionally, as will be discussed in more detail with regards to
The configuration of the hinges 108 can depend on the number of layers used to form the continuous sheet 102 and/or the thickness of the continuous sheet 102. For example, increasing number of layers and/or thickness of the continuous sheet 102 can increase the distance between the rigid panels 106, require the use of thick membrane folds (e.g., shown in
In an embodiment (not shown), the barrier 100 can be formed form a discontinuous sheet. In such an embodiment, the hinges 108 can be formed using traditional hinges, such as a butt hinge, a T-hinge, a strap hinge, etc. The traditional hinges can be strengthened or covered by the continuous sheet 102 or another sheet, thereby preventing projectiles, energy, or other material from passing through the hinge area.
The rigid sections 106 perform several functions for the barrier 100. For example, the rigid sections 106 can be configured to resist deformation (e.g., resist folding and unfolding). The ability of the rigid sections 106 to resist deformation can facilitate controllably switching the barrier 100 between the collapsed and expanded states since the movement of the barrier 100 is restricted (e.g., prevents the formation of new hinges). Additionally, the ability of the rigid section 106 to resist deformation can make it easier to maintain the barrier 100 in the expanded state. In another example, the rigid sections 106 can improve the ballistic properties, acoustic barrier properties, etc. of the barrier 100 compared to a substantially similar barrier that does not include the rigid sections 106.
In an embodiment, the rigid sections 106 can include rigid panels (e.g., rigid material) that are distinct from the continuous sheet 102. As shown in
The rigid panels of the rigid sections 106 can be attached to the continuous sheet 102 using any suitable method. For example, the panels of the rigid sections 106 can be attached to the continuous sheet 102 by sewing, gluing, melting, bolting, pocketing, or any combination thereof. Such methods of attachment can minimize shearing between the layers of the continuous sheet 102 and the rigid panels, prevent bending of the rigid panels, and may not introduce weak points in the barrier 100. For example, a sharpened bolt can split a weave of the continuous sheet 102 fairly easily and attach the rigid panels snugly to the continuous sheet 102. However, using bolts to attach the rigid panels to the continuous sheet 102 can damage the continuous sheet 102.
In an embodiment, the rigid sections 106 can include rigid panels disposed in the continuous sheet 102. For example, the panels can be placed in the middle of the continuous sheet 102. For instance, the continuous sheet 102 can be formed from a plurality of layers and the panel can be placed between two of the layers. The rigid panels that are disposed in the continuous sheet 102 can include any of the rigid panels disclosed herein. The rigid panels can be maintained in a selected portion of the continuous sheet 102 using any suitable method, such as by sewing, gluing, melting, bolting, pocketing, or any combination thereof.
In an embodiment, the rigid sections 106 can include portions of the continuous sheet 102 that are reinforced to form the rigid sections 106. For instance, reinforcing the continuous sheet 102 can cause the continuous sheet 102 to resist folding. In an example, the continuous sheet 102 can be reinforced by attaching or disposing any of the rigid panels disclosed herein to or in the continuous sheet 102. In another example, the continuous sheet 102 can be reinforced by laminating at least one thermoplastic to the continuous sheet 102. In another example, the continuous sheet 102 can be reinforced by impregnating the continuous sheet 102 with an epoxy, resin, or other hardener (collectively referred to as “hardener”). In such an example, the rigid sections 106 can be formed by using the continuous sheet 102 as the matrix and then adding the hardener to harden selected regions of the continuous sheet 102. Heat and pressure can be applied to the continuous sheet 102 and the hardener to facilitate hardening of the hardener. A mask (e.g., rubber that would remain attached to the barrier 100) can be used to selectively cure the hardener. In another example, the continuous sheet 102 can be reinforced by sewing a plurality of stiches in the continuous sheet 102. The stiches can limit movement between the plurality of layers of the continuous sheet 102 thereby forming the rigid sections 106. These methods of creating the rigid sections 106 are not mutually exclusive and can be combined.
In an embodiment, the rigid sections 106 (e.g., rigid panels) can exhibit a thickness that is greater than about 0.8 mm, such as in ranges of about 0.8 mm to about 25 mm, about 0.8 mm to about 3 mm, about 1.6 mm to about 6.4 mm, about 1.6 mm to about 13 mm, or about 9.5 mm to about 25 mm. It is noted that the thickness of the rigid sections 106 can depend on the material or method used to form the rigid sections 106. As such, in some embodiments, the thickness of the rigid section 106 can be less than about 0.8 mm or greater than 25 mm. In an embodiment, the rigid sections 106 can include a surface that is flat, exhibits a non-flat shape (e.g., a concave or convex shape), includes one or more protrusion extending therefrom, or includes one or more recesses extending inwardly therefrom.
In an embodiment, the rigid sections 106 can be configured to limit the degrees of freedom of the barrier 100. For example, the rigid sections 106 can be configured to limit the barrier 100 to a single degree of freedom. Additionally, the thickness of the rigid sections 106 can be used to create interference. For example, the thickness of the rigid sections 106 can be equivalent of placing hinges on certain sides of the thick material so as to have the thickness interfere or restrict the movement of the hinges (e.g., most doors only swing one direction because hinges are placed on the valley side of the door and the thickness of the door and door frame prevent the door from swinging the other direction). As such, the thickness of the rigid sections 106 can limit degrees of freedom and can determine the available configurations of the barrier 100, thereby allowing more rapid set up and take down of the barrier 100.
In an embodiment, the rigid sections 106 can be made to at least partially overlap the hinges 108 to prevent the hinges 108 from being a weak point of the barrier 100. In an embodiment, the rigid sections 106 can include multiple layers of rigid panels 106 (e.g., rigid panels 106) on one or both sides of the continuous sheet 102.
Each of the hinges 108 includes a mountain side 112 that forms a generally convex shape and a valley side 114 that opposes the mountain side 112. Each of the hinges 108 can also form hinge lines that intersect with each other at least one vertex 116. As will be discussed in more detail below, the mountain side 112 of the hinges 108, the valley side 114 of the hinges 108, and how the hinges 108 intersect at the vertex 116 can be configured to bias the hinges 108 to bend in certain directions and to improve the stability of the barrier 100 when the barrier 100 is in the expanded configuration.
In an embodiment, the barrier 100 can include a plurality of springs 110 that are coupled to one or more components of the barrier 100. For example, at least some of the springs 110 can be coupled to the rigid sections 106 of the barrier 100 and can span across the hinges 108. In another embodiment, the barrier 100 does not include the springs 110.
The springs 110 can be configured to make the barrier 100 stable when the barrier 100 is in the expanded state and to provide spring-assisted actuation (e.g., easier switching between the expanded and collapsed states). For example, the springs 110 can apply a force across the hinges 108 that is configured to cause the hinges 108 to unfold. Such springs 110 can support at least a portion of the mass of the barrier 100. For instance, springs 110 that support at least a portion of the mass of the barrier 100 can automatically cause the barrier 100 to switch from the collapsed state to the expanded state or reduce the force required to manually switch the barrier 100 from the collapsed state to the expanded state. In another instance, the springs 110 can support enough of the mass of the barrier 100 that the barrier 100 remains in the expanded state. In another example, the springs 110 can be configured to prevent the barrier 100 from folding in the wrong direction. For instance, the springs 110 can bias the hinges 108 to fold in a selected directions.
In some embodiments, the springs 110 can be compression springs, leaf springs, torsional springs, resilient material (e.g., an elastomer), other suitable biasing elements, or any combination thereof. For example, the springs 110 can include steel springs. Alternatively or additionally, the springs 110 can be replaced with air cylinders, solenoids, motors, shape memory alloy actuators, other suitable actuators, or combinations thereof.
In an embodiment, the brace 118 can include at least one telescoping pole that holds the barrier 100 in its expanded state. The telescoping poles can prevent gravity from pulling the barrier 100 into its collapsed state. For instance, the telescoping poles can expand from 25 in. to 36 in., allowing sufficient internal overlap to prevent bending and releasing, thereby allowing the barrier 100 to remain expanded. In another example, the barrier 100 can include air cylinders, solenoids, motors, shape memory alloys, light or temperature sensitive materials, leaf spring, other suitable braces, or combinations thereof instead of or in conjunction with the brace 118.
The barrier 100 is configured to be self-standing when the barrier 100 is in the expanded state. The barrier 100 can exhibit any shape that allows that barrier 100 to be self-standing. For example, the barrier 100 can exhibit a shape that includes at least one flat surface supported by at least one beam or another flat surface that extends from the flat surface towards a support surface. In such an example, the barrier 100 can form an A-frame. In another example, the barrier 100 can exhibit a shape that includes at least two flat surfaces that extend at an angle relative to each other, such as a generally V-shape, generally L-shape, or a generally W-shape. In another example, as shown in
In an embodiment, the barrier 100 can include one or more additional components (not shown) that facilitate the operation of the barrier 100. For example, the barrier 100 can have lights attached to a front of the barrier 100. In another example, the barrier 100 can also have supports attached to the sides or top thereof upon which a gun can rest. In another example, the barrier 100 can have a clear section or define a gap so a user can see through it. In another example, the barrier 100 can have handholds, straps, wheels, or another device that facilitates movement of the barrier 100. In another example, the barrier 100 can include pockets, such as pockets sewn into the continuous sheet 102 and or formed in the rigid sections 106.
The barrier 100 may be unwieldy and hard to store when the barrier 100 is in the expanded state. As such, the barrier 100 is switchable between the expanded state and an at least partially collapsed state.
Switching the barrier 100 from the expanded state to the collapsed state can include decreasing at least one of a length, width, or thickness of the barrier 100. Similarly, switching the barrier 100 from the collapsed state to the expanded state can include increasing at least one of the length, width, or thickness of the barrier 100. For example, referring to
In an embodiment, switching the barrier 100 from the expanded state to the collapsed state can include decreasing the volume occupied by the barrier 100. For example, the volume of the barrier 100 in the expanded state can be defined by a box having dimensions equal to the first length L1, the first width W1, and the first thickness t1. Similarly, the volume of the barrier 100 in the collapsed state can be defined by a box having dimensions equal to the second length L2, the second width W2, and the second thickness t2. In such an example, the volume of the barrier 100 in the collapsed state is less than the volume of the barrier 100 in the expanded state. In another embodiment, switching the barrier 100 from the expanded state to the collapsed state can include increasing the volume occupied by the barrier 100. For example, the barrier 100 can form a substantially planar shape when the barrier 100 is in the expanded state which can cause the barrier 100 in the expanded state to occupy a smaller volume than the barrier 100 in the collapsed state.
The barriers disclosed herein can exhibit a number of different origami patterns that can create a barrier that is at least one of thick-foldable, can fold up compactly, and can be expanded into a large barrier (e.g., a curved barrier). For example, the barrier 100 shown in
The number of stories of the Yoshimura or a modified Yoshimura pattern used to form the barriers 200a-d can also affect the stability of the barriers 200a-d when expanded for several reasons. First, increasing the number of stories of the barriers 200a-d can increase the stability of the barriers 200a-d because it can increase the width of the barriers 200a-d. For example, the wider footprint of the 6-story barrier 202d provides better resistance to tipping than the 5-story barrier 202c, the 4-story barrier 202b, and the 3-story barrier 202a. Second, the structural stability of the barriers 200a-d can also be increased by increasing the number of stories of the barriers 200a-d because parallel axes of the hinges 208 become less collinear. For example, the angled hinges 208 on the 4-story barrier 202b are closer to being collinear than those on the 6-story barrier 202d. The closer the hinges 208 are to being collinear, the more diagonal sheering can occur. Third, increasing the number of stories of the barriers 200a-d can result in more hinges 208, which can decrease stability of the barriers 200a-d. For example, increasing the number of stories above a certain number (e.g., greater than 8 stories, greater than 10 stories, greater than 15 stories, or greater than 20 stories) can decrease the stability of a barrier even though the barrier exhibits an increased width and non-collinear hinges. In view of the above, the inventors have found that the 6-story barrier 202d provides enough stories to have a stable base, and fewer collinear hinges 208, and not too many hinges 208. As such, it is currently believed by the inventors that the 6-story barrier 202d may result in a universal barrier that works the same in both directions and helps reduce set up time and eliminates set up error in critical situations.
The number of stories of the Yoshimura or a modified Yoshimura pattern that is used to form the barriers 200a-d can also determine the storage efficiency and storage size of the barriers 200a-d when the barriers 200a-d are in a collapsed state. In particular, increasing the number of stories of the Yoshimura or a modified Yoshimura pattern increases the unused space in the middle of the folded Yoshimura or a modified Yoshimura pattern and increases size and number of the gaps between the folded layers of the Yoshimura or a modified Yoshimura pattern. For example, the barrier 200a of
Each of the barriers 200a-d includes two opposing surfaces 228 that are configured to contact a support surface (e.g., ground, floor, etc.) when the barriers 200a-200d are in the expanded state. The two opposing surfaces 228 can be defined by or positioned proximate to some of the long edges 222 of the rigid sections 206. The two opposing surfaces 228 can also be defined by or positioned proximate to the intersection of the two angular edges 224 when the rigid sections 206 exhibit a generally triangular shape or by the short edge 226 when the rigid sections 206 exhibit a generally trapezoidal shape. Increasing the number of long edges 222 that form the opposing surface 228 that contacts the support surface increases the stability of the barriers 200a-d when the barriers 200a-d the expanded state. For example, an opposing surface 228 that is formed from two long edges 222 is more stable than an opposing surface 228 that is formed from a single long edge 222.
The barriers 200a-d can have an odd number of stories or an even number of stories. However, a Yoshimura or a modified Yoshimura pattern that exhibits an even number of stories may exhibit improve the stability and facilitate quicker deployment than a Yoshimura or a modified Yoshimura pattern that exhibit an odd number of stories. For example, barriers 200a and 200c of
Forming the barriers 200a-d using the Yoshimura or a modified Yoshimura pattern causes the barriers 200a-d to only exhibit a single degree of freedom, which provides additional control while deploying the barriers 200a-d. The additional control in deploying the barriers 200a-d can also decrease the time required to deploy the barriers 200a-d. Additionally, forming the barriers 200a-d using the Yoshimura or a modified Yoshimura pattern can enable the rigid sections 206 of the barriers 200a-d to exhibit flat-edge geometry (e.g., the long or short edges 222, 226) which increases the stability of the barriers 200a-d compared to a barrier that does not include a flat-edge geometry.
While
In an embodiment, any of the continuous sheets disclosed herein can be completely planar (e.g., exhibit no protrusions or intrusions). However, a continuous sheet that is completely planar can have problems folding and unfolding, especially when the continuous sheet exhibits a non-negligible thickness. For example, the completely planar continuous sheet can form a hinge having a mountain side and a valley side. Folding the completely planar continuous sheet can put portions of the completely planar continuous sheet that is at or near the mountain side of the hinge to be in tension and the portions of the completely planar continuous sheet that is at or near the valley side in compression. Causing portions of the completely planar continuous sheet to be in tension can cause the completely planar continuous sheet to tear. Additionally, compressing portions of the completely planar continuous sheet can cause the completely continuous sheet to crease which can weaken the continuous sheet. Additionally, causing portions of the completely planar sheet to be in tension and/or compression can make compactly folding the substantially planar continuous sheet difficult.
As such, in some embodiments, the barriers disclosed herein can include continuous sheets that are configured to reduce the tension and compression forces in the continuous sheets, especially if the continuous sheet exhibits a non-negligible thickness. In particular, the fold lines of the continuous sheet that act as hinges can be configured to accommodate the thickness of the continuous sheet. For example, the hinges can exhibit a thick membrane fold (e.g., turn-of-cloth fold).
To form the thick membrane fold, the continuous sheet 302 is formed from a plurality of layers, such as from at least a first layer 332 and a second layer 334 that opposes the first layer 332. The first layer 332 defines the mountain side 312 of the hinge 308 and one of the two exterior surface 304 of the continuous sheet 302. Similarly, the second layer 334 defines the valley side 314 of the hinge 308 and the other of the two exterior surfaces 304 of the continuous sheet 302. The first layer 332 includes extra material at or near the mountain side 312 of the hinge 308 whereas the second layer 334 does not include extra material. In an example, the continuous sheet 302 also includes one or more additional layers between the first and second layers 332, 334. In such an example, the one or more addition layers can also include extra material. However, the amount of extra material that each of the one or more additional layers have generally decreases from the first layer 332 to the second layer 334.
Referring to
In an embodiment, the continuous sheet 302 can be configured to contain the bunching at or near the mountain side 312 of the hinge 308 and cause the protrusion 336 to extend outwardly from the mountain side 312 of the hinge 308. For example, the portions of the continuous sheet 302 adjacent to the hinges 308 can be sewn together to prevent the extra material from bunching at a location that is spaced from the hinge 308. This can result in the hinges 308 being biased. This means that the protrusion 336 may remain visible when the barrier 300 is in the expanded state.
As previously discussed, the barriers disclosed herein can be formed from a continuous sheet that includes one or more layers and a plurality of rigid sections that are attached to, disposed in, and/or reinforces the continuous sheet.
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It is noted that the barriers disclosed herein can exhibit arrangements other than the arrangements illustrated in
In some embodiments, the barriers disclosed herein can include one or more mechanisms that are configured to improve the stability of the barriers when the barriers are in the at least partially expanded state.
In an embodiment, the stability mechanisms that can be used to stabilize the barrier 500 can include at least one spacer 540. The spacer 540 includes a narrow rigid panel that is formed from any of the rigid panel materials disclosed herein. The spacer 540 is attached to portions of the continuous sheet 502 are that adjacent to gaps formed between the rigid sections 506. The spacers 540 can be configured to decrease the instability in the barrier 500 that is caused by the gaps. In an example, the spacer 540 is disposed on the mountain size 512 of the hinges 508 because the size of the gaps between the rigid sections 506 on the mountain side 512 of the hinges 508 may be greater than the gaps between the rigid sections 506 on the valley side (not shown) of the hinges 508. It is noted that the spacers 540 can also be used to strengthen weak points in the barrier 500 that are formed by the gaps.
In an embodiment, the mechanism used to increase the stability of the barrier 500 can include positioning the hinges 508 to be substantially non-collinear. The hinges 508 are substantially non-collinear when a plurality of hinges 508 intersect a single gap (e.g., an unoccupied gap or a gap that is at least partially occupied by a spacer 540) and, at most, only one pair of hinges 508 are collinear. The hinges 508 are non-collinear when the longitudinal axes thereof are not parallel and/or are offset. Positioning the hinges 508 to be substantially non-collinear can increase the stability of the barrier 500 when the barrier 500 is in the expanded state. For example,
Block 605 recites “providing a continuous sheet.” In an example, block 605 includes providing a sheet that includes a single layer or a plurality of layers. In another example, block 605 can include providing a sheet that is premade. In another example, block 605 can include providing a plurality of layers and forming the plurality of layers into the continuous sheet. In another example, block 605 can include providing any of the continuous sheets disclosed herein.
In an embodiment, block 605 can include providing at least one first layer that forms one of the exterior surfaces of the continuous sheet and at least one second layer that forms another one of the exterior surfaces of the continuous sheet. In such an embodiment, block 605 can also include providing at least one third layer that is disposed between the first and second layers. In an example, at least one of the first or second layers can be configured to form protection layers that protect the third layer from the environment. In such an example, at least one of the first or second layer can exhibit at least one of an abrasion resistance, water resistance, or ultra-violet light resistance that is greater than the third layer.
Block 610 recites “defining a plurality of rigid sections on the continuous sheet.” For example, block 610 can include providing any of the rigid panels disclosed herein and attaching the rigid panels to at least one of the exterior surfaces of the continuous sheet. In another example, block 610 can include providing any of the rigid panels disclosed herein and disposing the rigid panels in the continuous sheet. In another example, block 610 can include laminating at least one thermoplastic on a plurality of regions of the continuous sheet. In another example, block 610 can include impregnating a plurality of regions of the continuous sheet with at least one epoxy, resin, or another hardener. In another example, block 610 can include forming a plurality of stiches on a plurality of regions of the continuous sheet.
In an embodiment, the method 600 can include performing blocks 605 and 610 substantially simultaneously. For example, block 605 can include providing at least one first layer. After providing the at least one first layer, block 610 can include positioning a plurality of rigid panels to the one or more layers. After positioning the plurality of rigid panels on the one or more layers, block 605 can include disposing at least one second layer over the plurality of rigid panels and the first layer. Such an example can also include attaching the first and second layers together, attaching the rigid panels to the first and/or second layers, and/or attaching one or more additional layers to the first and second layers.
In an example, block 610 includes defining a plurality of rigid sections on the continuous sheet to form a Yoshimura or a modified Yoshimura pattern, a Miura-ori pattern, a square twist pattern, or a diamond pattern. In another example, block 610 can include forming a Yoshimura or a modified Yoshimura pattern exhibiting an even number of stories, such as a Yoshimura or a modified Yoshimura pattern having six stories.
Block 615 can include “forming a plurality of hinges from portions of the continuous sheet that are disposed between the plurality of rigid sections.” In an example, block 615 can be performed substantially simultaneously with blocks 605 and/or 610. In an example, block 605 can include providing a continuous sheet that already includes a plurality of thick membrane folds formed therein or forming the thick membrane folds in the continuous sheet. In an example, block 615 can include forming a plurality of hinges that are substantially non-collinear.
In an example, the method 600 can include positioning at least one spacer on at least one mountain side of at least one of the plurality of hinges. In another example, the method 600 can include coupling a plurality of springs to the plurality of rigid sections. In another example, the method 600 can include positioning at least one brace to at least one of the plurality of rigid section.
The barriers disclosed herein can be modified for different applications by forming the barriers from materials that exhibit characteristics that are beneficial for specific applications or causing the barriers to exhibit a shape that provides characteristics that are beneficial for specific applications. The characteristics that are beneficial for a specific application, materials that provide the characteristics, and shapes that provide the characteristics may be known by a person having ordinary skill in the art.
In an embodiment, any of the barriers disclosed herein can be configured to be a ballistic barrier, such as a ballistic barrier that meets the same requirements as an armored vest that has an NIJ IIIa rating. Ballistic barriers solve a compelling need—protecting law enforcement, military, and innocent victims from dangerous situations. In most ballistic applications, portability is desired and quick deployment is essential. Possible applications for a ballistic barrier includes law enforcement, civilian, and military application. For example, a ballistic barrier that is configured for law enforcement applications can be configured to be a temporary barrier, be transported and stored in a small compacted state, and to be quickly expandable. In another example, ballistic barriers that are configured for military application can be less transportable and temporary than ballistic barriers that are configured for law enforcement applications since military barriers are often permanent blockades or barriers that are rated for very high power explosives or ammunition.
In an embodiment, any of the barriers disclosed herein can be construction barriers. Construction barriers include protective barriers that are configured to at least one of cover sidewalks, protect pedestrians, or to partition a construction site.
In an embodiment, any of the barriers disclosed herein can be acoustic barriers. Acoustic barriers can include sound absorbing barriers that reduce echo or amplifying barriers.
In an embodiment, any of the barriers disclosed herein can be water barriers that can be configured to prevent flooding. For example, the water barriers can be a flood gates or dams configured to redirect flood waters.
In an embodiment, any of the barriers disclosed herein can be fire/heat barriers, such as fire shelters for firefighters who become trapped in the forest fires, or barriers configured to protect important rooms in houses and buildings.
In an embodiment, any of the barriers disclosed herein can be radiation barriers that can isolate a radiation spill and protect selected areas from radiation damage.
In an embodiment, any of the barriers disclosed herein can be traffic barriers that are configured to be used for traffic stops, directing traffic, or limiting public access.
In an embodiment, any of the barriers disclosed herein can be wind barriers for locations where winds cause potentially dangerous situations.
In an embodiment, any of the barriers disclosed herein can be chemical barriers or light barriers (e.g., opaque barriers).
While various aspects and embodiments have been disclosed herein, other aspects and embodiments are contemplated. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting.
This application is a continuation application of U.S. patent application Ser. No. 16/330,141 filed on Mar. 4, 2019; which claims priority to PCT Application No. PCT/US2017/050329 (published as International Application No. WO 2018/048940) filed on Sep. 6, 2017; which claim priority to U.S. Provisional Patent Application No. 62/384,398 filed on 7 Sep. 2016; U.S. Provisional Patent Application No. 62/409,186 filed on 17 Oct. 2016; and U.S. Provisional Patent Application No. 62/456,275 filed on 8 Feb. 2017. The disclosure of each of the foregoing applications is incorporated herein, in its entirety, by this reference.
This invention was made with government support under contract EFRI-ODISSEI-1240417 awarded by the National Science Foundation and Air Force Office of Scientific Research. The government has certain rights in the invention.
Number | Date | Country | |
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62384398 | Sep 2016 | US | |
62409186 | Oct 2016 | US | |
62456275 | Feb 2017 | US |
Number | Date | Country | |
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Parent | 16330141 | Mar 2019 | US |
Child | 17539436 | US |