The present invention relates generally to recovery of hydrocarbons in subterranean formations, and more particularly to a system and method for delivering treatment fluids to wells having multiple production zones.
In typical wellbore operations, various treatment fluids may be pumped into the well and eventually into the formation to restore or enhance the productivity of the well. For example, a non-reactive “fracturing fluid” or a “frac fluid” may be pumped into the wellbore to initiate and propagate fractures in the formation thus providing flow channels to facilitate movement of the hydrocarbons to the wellbore so that the hydrocarbons may be pumped from the well. In such fracturing operations, the fracturing fluid is hydraulically injected into a wellbore penetrating the subterranean formation and is forced against the formation strata by pressure. The formation strata is forced to crack and fracture, and a proppant is placed in the fracture by movement of a viscous-fluid containing proppant into the crack in the rock. The resulting fracture, with proppant in place, provides improved flow of the recoverable fluid (i.e., oil, gas or water) into the wellbore. In another example, a reactive stimulation fluid or “acid” may be injected into the formation. Acidizing treatment of the formation results in dissolving materials in the pore spaces of the formation to enhance production flow.
Currently, in wells with multiple production zones, it may be necessary to treat various formations in a multi-staged operation requiring many trips downhole. Each trip generally consists of isolating a single production zone and then delivering the treatment fluid to the isolated zone. Since several trips downhole are required to isolate and treat each zone, the complete operation may be very time consuming and expensive.
Accordingly, there exists a need for systems and methods to deliver treatment fluids to multiple zones of a well in a single trip downhole.
In an embodiment of the invention, a technique includes providing a string that includes a passageway and a plurality of tools. The technique includes deploying an untethered object in the passageway such that the object travels downhole via the passageway; and expanding a size of the object as the object travels downhole to selectively cause one of the tools to capture the object.
In another embodiment of the invention, a system includes a string that comprising a passageway and a plurality of tools. The system further includes an untethered object that is adapted to be deployed in the passageway such that the object travels downhole via the passageway and controllably expand its size as the object travels downhole to selectively cause one of the tools to capture the object.
In yet another embodiment of the invention, a system includes a string; a plurality of valves disposed in the string; and a dart. Each of the valves includes a seat, and each of the seats is sized to catch an object that has substantially the same size traveling through the passageway of the string. Each of the valves is adapted to control fluid communication between the passageway of the string and a region that is exterior to the string. The dart is adapted to be deployed in the passageway such that the dart travels downhole via the passageway and controllably expands its size as the dart travels downhole to selectively cause the dart to lodge in one of the seats.
Advantages and other features of the invention will become apparent from the following drawing, description and claims.
The manner in which these objectives and other desirable characteristics can be obtained is explained in the following description and attached drawings in which:
It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
In the following description, numerous details are set forth to provide an understanding of the present invention. However, it will be understood by those skilled in the art that the present invention may be practiced without these details and that numerous variations or modifications from the described embodiments may be possible.
In the specification and appended claims: the terms “connect”, “connection”, “connected”, “in connection with”, and “connecting” are used to mean “in direct connection with” or “in connection with via another element”; and the term “set” is used to mean “one element” or “more than one element”. As used herein, the terms “up” and “down”, “upper” and “lower”, “upwardly” and “downwardly”, “upstream” and “downstream”; “above” and “below”; and other like terms indicating relative positions above or below a given point or element are used in this description to more clearly describe some embodiments of the invention. Moreover, the term “sealing mechanism” includes: packers, bridge plugs, downhole valves, sliding sleeves, baffle-plug combinations, polished bore receptacle (PBR) seals, and all other methods and devices for temporarily blocking the flow of fluids through the wellbore. Furthermore, the term “treatment fluid” includes any fluid delivered to a formation to stimulate production including, but not limited to, fracing fluid, acid, gel, foam or other stimulating fluid.
Generally, this invention relates to a system and method for completing multi-zone wells by delivering a treatment fluid to achieve productivity. Typically, such wells are completed in stages that result in very long completion times (e.g., on the order of four to six weeks). The present invention may reduce such completion time (e.g., to a few days) by facilitating multiple operations, previously done one trip at a time, in a single trip.
Regarding use of the well completion system of the present invention, some embodiments may be deployed in a wellbore (e.g., an open or uncased hole) as a temporary completion. In such embodiments, sealing mechanisms may be employed between each valve and within the annulus defined by the tubular string and the wellbore to isolate the formation zones being treated with a treatment fluid. However, in other embodiments the valves and casing of the completion system may be cemented in place as a permanent completion. In such embodiments, the cement serves to isolate each formation zone.
Actuation of the zonal communication valve may be achieved by any number of mechanisms including, but not limited to, darts, tool strings, control lines, and drop balls. Moreover, embodiments of the present invention may include wireless actuation of the zonal communication valve as by pressure pulse, electromagnetic radiation waves, seismic waves, acoustic signals, and other wireless signaling.
In some embodiments of the dart of the present invention, the latching mechanism 110 is static in that the latching mechanism is biased radially outward to engage the mating profile 37 of the sleeve 36 of the first valve 25 encountered (see
In some embodiments, the dart may include a sealing mechanism to prevent treatment fluid from passing below the dart once it is latched with the sliding sleeve of the valve. With respect to
In another embodiment of the well completion system of the present invention, with reference to
In yet other embodiments of the present invention, the valves of the well completion system may be actuated by a network of control lines (e.g., hydraulic, electrical, fiber optics, or combination). The network of control lines may connect each of the valves to a controller at the surface for controlling the position of the valve. With respect to
In still other embodiments of the well completion system of the present invention, the actuation mechanism for actuating the valves may include a set of drop balls. With respect to
With respect to
With respect to
Although only a few exemplary embodiments of this invention have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the following claims. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. It is the express intention of the applicant not to invoke 35 U.S.C. .sctn. 112, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the words means for together with an associated function.
This application is a continuation of U.S. patent application Ser. No. 11/834,869, entitled, “SYSTEM FOR COMPLETING MULTIPLE WELL INTERVALS,” which was filed on Aug. 7, 2007 (abandoned), which is a divisional of Ser. No. 10/905,073, filed Dec. 14, 2004, U.S. Pat. No. 7,387,165, entitled, “SYSTEM FOR COMPLETING MULTIPLE WELL INTERVALS,” which issued on Jun. 17, 2008. The Ser. No. 11/834,869 application and the U.S. Pat. No. 7,387,165 are each hereby incorporated by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
2223442 | Crowell | Dec 1940 | A |
2316643 | Yule | Apr 1943 | A |
2374169 | Boyton | Apr 1945 | A |
2429912 | Baker | Oct 1947 | A |
2458278 | Larkin | Jan 1949 | A |
2962097 | Dollison | Nov 1960 | A |
3011548 | Holt | Dec 1961 | A |
3051243 | Grimmer et al. | Aug 1962 | A |
3054415 | Baker et al. | Sep 1962 | A |
3263752 | Conrad | Aug 1966 | A |
3269463 | Page, Jr. | Aug 1966 | A |
3270814 | Richardson et al. | Sep 1966 | A |
3285353 | Young | Nov 1966 | A |
3333635 | Crawford | Aug 1967 | A |
3395758 | Kelly et al. | Aug 1968 | A |
3542127 | Malone | Nov 1970 | A |
3741300 | Wolff et al. | Jun 1973 | A |
3768556 | Baker | Oct 1973 | A |
3789926 | Henley et al. | Feb 1974 | A |
3995692 | Seitz | Dec 1976 | A |
4064937 | Barrington | Dec 1977 | A |
4099563 | Hutchison et al. | Jul 1978 | A |
4176717 | Hix | Dec 1979 | A |
4194561 | Stokley et al. | Mar 1980 | A |
4246968 | Jessup et al. | Jan 1981 | A |
4355686 | Arendt et al. | Oct 1982 | A |
4429747 | Williamson, Jr. | Feb 1984 | A |
4444266 | Pringle | Apr 1984 | A |
4520870 | Pringle | Jun 1985 | A |
4709760 | Crist et al. | Dec 1987 | A |
4729432 | Helms | Mar 1988 | A |
4771831 | Pringle | Sep 1988 | A |
4813481 | Sproul et al. | Mar 1989 | A |
4880059 | Brandell et al. | Nov 1989 | A |
4949788 | Szarka et al. | Aug 1990 | A |
4967841 | Murray | Nov 1990 | A |
4991654 | Brandell et al. | Feb 1991 | A |
4994654 | St. Louis | Feb 1991 | A |
5029644 | Szarka et al. | Jul 1991 | A |
5048611 | Cochran | Sep 1991 | A |
5183114 | Marshaw et al. | Feb 1993 | A |
5203412 | Doggett | Apr 1993 | A |
5224044 | Tamura | Jun 1993 | A |
5224556 | Wilson et al. | Jul 1993 | A |
5242022 | Burton et al. | Sep 1993 | A |
5295393 | Thiercelin | Mar 1994 | A |
5333692 | Baugh et al. | Aug 1994 | A |
5337808 | Graham | Aug 1994 | A |
5361856 | Surjaatmadja et al. | Nov 1994 | A |
5368098 | Blizzard, Jr. et al. | Nov 1994 | A |
5375661 | Daneshy et al. | Dec 1994 | A |
5381862 | Szarka et al. | Jan 1995 | A |
5394941 | Venditto et al. | Mar 1995 | A |
5413173 | Mills et al. | May 1995 | A |
5513703 | Mills et al. | May 1996 | A |
5526888 | Gazewood | Jun 1996 | A |
5579844 | Rebardi et al. | Dec 1996 | A |
5598890 | Richard et al. | Feb 1997 | A |
5609204 | Rebardi et al. | Mar 1997 | A |
5660232 | Reinhardt | Aug 1997 | A |
5765642 | Surjaatmadja | Jun 1998 | A |
5848646 | Huber et al. | Dec 1998 | A |
5887657 | Bussear et al. | Mar 1999 | A |
5921318 | Ross | Jul 1999 | A |
5988285 | Tucker et al. | Nov 1999 | A |
6006838 | Whiteley et al. | Dec 1999 | A |
6009947 | Wilson et al. | Jan 2000 | A |
6059032 | Jones | May 2000 | A |
6155342 | Oneal | Dec 2000 | A |
6186230 | Nierode | Feb 2001 | B1 |
6206095 | Baugh | Mar 2001 | B1 |
6216785 | Achee, Jr. et al. | Apr 2001 | B1 |
6220357 | Carmichael et al. | Apr 2001 | B1 |
6253861 | Carmichael et al. | Jul 2001 | B1 |
6286599 | Surjaatmadja et al. | Sep 2001 | B1 |
6302199 | Hawkins et al. | Oct 2001 | B1 |
6333699 | Zierolf | Dec 2001 | B1 |
6334486 | Carmody | Jan 2002 | B1 |
6371208 | Norman et al. | Apr 2002 | B1 |
6386288 | Snider et al. | May 2002 | B1 |
6394184 | Tolman et al. | May 2002 | B2 |
6443228 | Aronstam et al. | Sep 2002 | B1 |
6464006 | Womble | Oct 2002 | B2 |
6513595 | Freiheit et al. | Feb 2003 | B1 |
6520255 | Tolman et al. | Feb 2003 | B2 |
6536524 | Snider | Mar 2003 | B1 |
6543538 | Tolman et al. | Apr 2003 | B2 |
6575247 | Tolman et al. | Jun 2003 | B2 |
6634429 | Henderson et al. | Oct 2003 | B2 |
6644412 | Bode et al. | Nov 2003 | B2 |
6662874 | Surjaatmadja et al. | Dec 2003 | B2 |
6672405 | Tolman et al. | Jan 2004 | B2 |
6675891 | Hailey, Jr. et al. | Jan 2004 | B2 |
6719051 | Hailey, Jr. et al. | Apr 2004 | B2 |
6719054 | Cheng et al. | Apr 2004 | B2 |
6725933 | Middaugh et al. | Apr 2004 | B2 |
6759968 | Zierolf | Jul 2004 | B2 |
6761219 | Snider et al. | Jul 2004 | B2 |
6880638 | Haughom et al. | Apr 2005 | B2 |
6907936 | Fehr et al. | Jun 2005 | B2 |
6951331 | Haughom et al. | Oct 2005 | B2 |
6994170 | Echols | Feb 2006 | B2 |
6997263 | Campbell et al. | Feb 2006 | B2 |
7021384 | Themig | Apr 2006 | B2 |
7066264 | Bissonnette et al. | Jun 2006 | B2 |
7066265 | Surjaatmadja | Jun 2006 | B2 |
7093664 | Todd et al. | Aug 2006 | B2 |
7096945 | Richards et al. | Aug 2006 | B2 |
7108067 | Themig et al. | Sep 2006 | B2 |
7128152 | Anyan et al. | Oct 2006 | B2 |
7128160 | Anyan et al. | Oct 2006 | B2 |
7134505 | Fehr et al. | Nov 2006 | B2 |
7168494 | Starr et al. | Jan 2007 | B2 |
7191833 | Richards | Mar 2007 | B2 |
7210533 | Starr et al. | May 2007 | B2 |
7322417 | Rytlewski et al. | Jan 2008 | B2 |
7325616 | Lopez de Cardenas et al. | Feb 2008 | B2 |
7325617 | Murray | Feb 2008 | B2 |
7353879 | Todd et al. | Apr 2008 | B2 |
7377321 | Rytlewski | May 2008 | B2 |
7387165 | Lopez de Cardenas et al. | Jun 2008 | B2 |
7431091 | Themig et al. | Oct 2008 | B2 |
7464764 | Xu | Dec 2008 | B2 |
7490669 | Walker et al. | Feb 2009 | B2 |
7543634 | Fehr et al. | Jun 2009 | B2 |
7543647 | Walker | Jun 2009 | B2 |
7552779 | Murray | Jun 2009 | B2 |
7571765 | Themig | Aug 2009 | B2 |
7575062 | East, Jr. | Aug 2009 | B2 |
7661481 | Todd et al. | Feb 2010 | B2 |
7748460 | Themig et al. | Jul 2010 | B2 |
7832472 | Themig | Nov 2010 | B2 |
7891774 | Silverbrook | Feb 2011 | B2 |
20020007949 | Tolman et al. | Jan 2002 | A1 |
20020049575 | Jalali et al. | Apr 2002 | A1 |
20020093431 | Zierolf | Jul 2002 | A1 |
20020157837 | Bode et al. | Oct 2002 | A1 |
20020158120 | Zierolf | Oct 2002 | A1 |
20020166665 | Vincent et al. | Nov 2002 | A1 |
20030019634 | Henderson et al. | Jan 2003 | A1 |
20030070809 | Schultz et al. | Apr 2003 | A1 |
20030070811 | Robison et al. | Apr 2003 | A1 |
20030090390 | Snider et al. | May 2003 | A1 |
20030111224 | Hailey, Jr. et al. | Jun 2003 | A1 |
20030127227 | Fehr et al. | Jul 2003 | A1 |
20030136562 | Robison et al. | Jul 2003 | A1 |
20030180094 | Madison | Sep 2003 | A1 |
20030188871 | Dusterhoft et al. | Oct 2003 | A1 |
20030234104 | Johnston et al. | Dec 2003 | A1 |
20040020652 | Campbell et al. | Feb 2004 | A1 |
20040040707 | Dusterhoft et al. | Mar 2004 | A1 |
20040050551 | Jones | Mar 2004 | A1 |
20040055749 | Lonnes et al. | Mar 2004 | A1 |
20040084189 | Hosie et al. | May 2004 | A1 |
20040092404 | Murray et al. | May 2004 | A1 |
20040118564 | Themig et al. | Jun 2004 | A1 |
20040129422 | Themig | Jul 2004 | A1 |
20040231840 | Ratanasirigulchai et al. | Nov 2004 | A1 |
20040238168 | Echols | Dec 2004 | A1 |
20040262016 | Farquhar | Dec 2004 | A1 |
20050178552 | Fehr et al. | Aug 2005 | A1 |
20050230118 | Noske et al. | Oct 2005 | A1 |
20060076133 | Penno | Apr 2006 | A1 |
20060086497 | Ohmer et al. | Apr 2006 | A1 |
20060090893 | Sheffield | May 2006 | A1 |
20060090906 | Themig | May 2006 | A1 |
20060108110 | McKeen | May 2006 | A1 |
20060124310 | Lopez de Cardenas et al. | Jun 2006 | A1 |
20060124311 | Lopez de Cardenas et al. | Jun 2006 | A1 |
20060124312 | Rytlewski et al. | Jun 2006 | A1 |
20060124315 | Frazier et al. | Jun 2006 | A1 |
20060144590 | Lopez de Cardenas et al. | Jul 2006 | A1 |
20060157255 | Smith | Jul 2006 | A1 |
20060207763 | Hofman | Sep 2006 | A1 |
20060207764 | Rytlewski | Sep 2006 | A1 |
20060207765 | Hofman | Sep 2006 | A1 |
20060243455 | Telfer et al. | Nov 2006 | A1 |
20070007007 | Themig et al. | Jan 2007 | A1 |
20070044958 | Rytlewski et al. | Mar 2007 | A1 |
20070084605 | Walker et al. | Apr 2007 | A1 |
20070107908 | Vaidya et al. | May 2007 | A1 |
20070151734 | Fehr et al. | Jul 2007 | A1 |
20070181224 | Marya et al. | Aug 2007 | A1 |
20070272411 | Lopez De Cardenas et al. | Nov 2007 | A1 |
20070272413 | Rytlewski | Nov 2007 | A1 |
20070284097 | Swor et al. | Dec 2007 | A1 |
20080000697 | Rytlewski | Jan 2008 | A1 |
20080105438 | Jordan et al. | May 2008 | A1 |
20080210429 | McMillin et al. | Sep 2008 | A1 |
20080217021 | Lembcke et al. | Sep 2008 | A1 |
20090084553 | Rytlewski et al. | Apr 2009 | A1 |
20100065276 | Fehr et al. | Mar 2010 | A1 |
20100101803 | Clayton et al. | Apr 2010 | A1 |
20100132954 | Telfer | Jun 2010 | A1 |
20100209288 | Marya | Aug 2010 | A1 |
20110127047 | Themig et al. | Jun 2011 | A1 |
20110146866 | Jafari Valilou | Jun 2011 | A1 |
20110278010 | Fehr et al. | Nov 2011 | A1 |
20120085538 | Guerrero et al. | Apr 2012 | A1 |
Number | Date | Country |
---|---|---|
2529962 | Jul 2009 | CA |
102005060008 | Jun 2006 | DE |
2375558 | Nov 2002 | GB |
2386624 | Sep 2003 | GB |
2411189 | Aug 2005 | GB |
2424233 | Sep 2006 | GB |
0001546 | Oct 2011 | GC |
2009002897 | Sep 2009 | MX |
03095794 | Nov 2003 | WO |
2004088091 | Oct 2004 | WO |
Number | Date | Country | |
---|---|---|---|
20110056692 A1 | Mar 2011 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 10905073 | Dec 2004 | US |
Child | 11834869 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 11834869 | Aug 2007 | US |
Child | 12945186 | US |