The concentration of minerals occurs when it is necessary to separate the minerals or metals of interest from those which are not. For this separation to occur, the minerals of interest cannot be physically aggregated to those which are not of interest. In such case, it is necessary to perform stages of fragmentation and classification so as to achieve this separation.
To perform the separation of minerals, there must be a physical or physical-chemical difference between the metal of interest and the other components in the mineral and it may be easy or highly complex, depending on the mineral. The most used physical properties in separating or concentrating minerals or metals are the difference in density or difference in magnetic susceptibility. In contrast, when there is no difference in minimal physical property between the minerals or metals that need to be separated, techniques are used based on the physical-chemical properties of the surface of the materials. The most widely used technique in this case is flotation. It is a highly versatile and selective process. It allows concentrates to be obtained that have high contents and significant recoveries. It is usually applied in the processing of minerals with low content and fine granulometry generally in an aqueous suspension. Furthermore, it is possible to use specific reagents, such as collectors, depressors and modifiers, which assist in the selective recovery of the minerals or metals of interest.
Starch is known to be used to assist in iron ore flotation in order to achieve lower iron contents in flotation reject of this mineral.
The present invention discloses a novel depressor to assist the flotation of the iron ore in order to obtain lower iron contents in the reject of said flotation.
The present invention refers to a novel depressor to assist in the flotation of iron ore so as to obtain iron contents in the reject of said flotation in accordance with current standards.
More specifically, it refers to the use of sugar cane bagasse as depressor in iron ore flotation.
It further refers to a process of preparing depressor in iron ore flotation that comprises sugar cane bagasse and caustic soda.
Demonstrated below are preferred embodiments of a process of preparing depressor comprising sugar cane bagasse.
The process of preparing a depressor comprising treated sugar cane bagasse comprises the following stages:
The feed samples of the flotation (mineral) were filtered, homogenized and quartered, separating amounts of 1800 g for each test.
In a first preferred embodiment of the invention, the process of preparing a depressor comprising treated sugar cane bagasse comprises the following stages:
The total time for carrying out the process of preparing depressor comprising sugar cane bagasse is similar to the time for preparing an iron ore depressor comprising corn starch.
The depressor comprising sugar cane bagasse was conditioned for 3 minutes and amine (amine solution at 1%) for 1 minute.
The flotation of the iron ore using a depressor comprising sugar cane bagasse was carried out, and the reject was collected from 2 minutes to 2 minutes and 30 seconds.
The tests were carried out according to workbench test standards (flotation until exhaustion). The parameters used for the flotation tests are shown in table 1.
Chemical results and flotation performance are shown in table 2 below.
Analyzing the results shown in the tables above, the following is concluded:
In a second preferred embodiment of the invention, the process of preparing a depressor comprising sugar cane bagasse treated comprises the following stages:
The product of this process is the depressor comprising sugar cane bagasse.
The total time for carrying out the process of preparing depressor comprising sugar cane bagasse is similar to the time for preparing an iron ore depressor comprising corn starch.
Preferably, the preparation of depressor (corn starch or BMC) together with NaOH may comprise the following additional stages:
Wherein:
Wherein:
The flotation of the iron ore using a depressor comprising sugar cane bagasse was carried out, and the reject collected from 2 minutes to 2 minutes and 30 seconds.
The tests were carried out according to workbench test standards (flotation until exhaustion). The parameters used for the flotation tests are shown in table 1.
The parameters used for the flotation tests are shown in table 4.
The tests for evaluating the performance of the depressor are described in the table below.
It is possible to conclude that the depressor comprising sugar cane bagasse works. Furthermore, it can be noted that the best performance of the flotation, in terms of yield mass and optimum content of SiO2 in the concentrate, was obtained in test 12, with dosage of BMC (depressor) at 1200 g/t fed, amine dosage at 90 g/t SiO2, ratio BMC/caustic soda 10:1 and pH 10.5.
Based on this result, new tests were carried out with greater dosages of the depressor and a low dosage of amine 90 g/t SiO2. The parameters used for the flotation tests are shown in table below.
The table below shows the results obtained with these new parameters:
It is noted that with the use of lower dosages of amine excellent results were obtained in the quality of the concentrate and mass yield. The tests confirm the use of cane bagasse as a depressor of iron ore in reverse flotation.
This application is based upon and claims benefit of priority of the U.S. Patent Application No. 61/696,710, filed Sep. 4, 2012, the disclosure of the prior application is hereby incorporated in its entirety by reference.
Number | Name | Date | Kind |
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4808301 | Hansen et al. | Feb 1989 | A |
4877517 | Bulatovic et al. | Oct 1989 | A |
5049612 | Bulatovic et al. | Sep 1991 | A |
5693692 | Bulatovic et al. | Dec 1997 | A |
Number | Date | Country |
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PI 0506244-6 | Aug 2007 | BR |
102443071 | May 2012 | CN |
464 336 | Apr 1991 | SE |
WO 8904213 | May 1989 | WO |
WO 8910791 | Nov 1989 | WO |
WO 0062937 | Oct 2000 | WO |
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Number | Date | Country | |
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20140061101 A1 | Mar 2014 | US |
Number | Date | Country | |
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61696710 | Sep 2012 | US |