The present invention relates to a desalination apparatus and a desalination method capable of smoothly and efficiently performing desalination treatment by using a plurality of reverse osmosis membrane devices arranged in series.
In a seawater desalination plant, a seawater desalination apparatus (hereinafter, referred to as a desalination apparatus) is used for obtaining fresh water from raw water (seawater) through desalination treatment so that clean water can be used.
Such a desalination apparatus is provided with a pretreatment device that performs dual filtration using sand and anthracite as filter elements in order to remove suspended matters in seawater as raw water. Furthermore, chlorination for adding a chlorine agent (chlorine-containing water) to the raw water is generally carried out on the raw water in order to perform sterilization, eliminate algae, and remove organic matters, iron, manganese, or ammonia. In the chlorination, liquid chlorine, sodium hypochlorite, chlorine obtained by electrolysis of salt water, or the like is used.
Those obtained through the chlorination and filtration treatment are subjected to the desalination treatment by a reverse osmosis membrane device having a RO membrane. An example of a desalination apparatus that performs conventional chlorination and neutralization treatment is illustrated in
As illustrated in
The product water as the permeated water 105 obtained by the desalination apparatus 100 is used as various types of commercial water, such as water for drinking or water for use in factories or plants. However, in recent years, there is a demand for improvement in the water quality of the permeated water as treated water. To meet this demand, the applicants of the present invention have proposed a technology for obtaining high purity permeated water by connecting a plurality of the reverse osmosis membrane devices 106 in series (Non Patent Literature 1).
As illustrated in
Furthermore, in a serial three-stage process system in which the first reverse osmosis membrane device 103A, the second reverse osmosis membrane device 103B, and the third reverse osmosis membrane device 103C are arranged, the concentrated water 107B and 107C obtained from the second reverse osmosis membrane device 103B and the third reverse osmosis membrane-device 103C are recycled for use on the upstream side and returned to inlet sides of the first reverse osmosis membrane device 103A and the second reverse osmosis membrane device 103B through the lines L12 and L13, respectively. Therefore, the permeated water 105A and 105B that are once subjected to the desalination are effectively used. In this process, the reverse osmosis membrane device in the first stage and the reverse osmosis membrane devices in the second and third stages are separately controlled, and the operations are carried out so that each recovery ratio becomes identical (e.g., the recovery ratio in the first stage is 45%, and the recovery -ratio in the second and third stages is 90%) (the values shown under the pumps P1 to P3 indicate pressure).
Non Patent Literature 1: Mitsubishi Heavy Industries Technical Review Vol. 46 No. 1 (2009), “World's First Large Full Triple-pass RO Seawater Desalination Plant”
However, the membrane performance of the RO membrane of the reverse osmosis membrane device changes depending on the temperature such that the amount of product water increases as the temperature increases at the same supply pressure. Therefore, there is a demand for efficient operation control so that operations can be performed with constant recovery ratio regardless of the change in the temperature.
Furthermore, energy saving in the plant as a whole is also demanded, leading to a demand for a desalination method capable of improving system efficiency and energy efficiency.
In view of the above problems, an object of the present invention is to provide a desalination apparatus and a desalination method capable of improving system efficiency and energy efficiency.
According to an aspect of the present invention, a desalination apparatus includes: a high-pressure first reverse osmosis membrane device having a first reverse osmosis membrane that removes a salt content from raw water supplied with predetermined pressure to produce first permeated water; a low-pressure second reverse osmosis membrane device having a second reverse osmosis membrane that removes a salt content in the first permeated water supplied from the first reverse osmosis membrane device to produce second permeated water; a first flow regulation valve that is mounted in a discharge line for discharging first concentrated water supplied from the first reverse osmosis membrane device and regulates flow rate of the first concentrated water; a second flow regulation valve that is mounted in a first return line for returning second concentrated water supplied from the second reverse osmosis membrane device to a preceding stage of the first reverse osmosis membrane device and regulates flow rate of the second concentrated water; and a control device that measures a supply temperature of the raw water by a thermometer, and controls the first flow regulation valve and the second flow regulation valve depending on the measured temperature. When the measured temperature of the raw water is lower than a set temperature, the control device regulates the first flow regulation valve to maintain a discharge amount of the first concentrated water constant and regulates the second flow regulation valve to reduce the flow rate of the second concentrated water to be returned so as to perform operation such that supply flow rate for the first reverse osmosis membrane device is controlled to be lower than supply flow rate applied at an increased temperature and predetermined product water recovery ratio is maintained.
Advantageously, the desalination apparatus further includes a third flow regulation valve that is mounted in a second return line for returning a part of the second permeated water to a preceding stage of the second reverse osmosis membrane device and regulates the flow rate of the second concentrated water.
Advantageously, the desalination apparatus further includes: a third reverse osmosis membrane device having a third reverse osmosis membrane that removes a salt content in the second concentrated water to produce third permeated water; and a fourth flow regulation valve that is mounted in a third return line for returning the third permeated water to a preceding stage of the second reverse osmosis membrane device and regulates flow rate of the third permeated water.
Advantageously, the desalination apparatus further includes a fifth flow regulation valve that is mounted in a first bypass for guiding a part of the first permeated water to a subsequent stage of the second reverse osmosis membrane device and regulates the flow rate of the first permeated water.
Advantageously, the desalination apparatus further includes: a first manual valve that is installed in a preceding stage of the first reverse osmosis membrane device and allows manual regulation of flow rate at the initial time of activation start; a second manual valve that is installed in a preceding stage of the second reverse osmosis membrane device and allows manual regulation of flow rate at the initial time of activation start; and a three-way valve that is installed between the first reverse osmosis membrane device and the second manual valve and performs water discharge treatment until predetermined pressure is obtained at the initial time of activation start.
Advantageously, the desalination apparatus further includes an energy recovery device that is mounted in a line for discharging the first concentrated water and that recovers pressure.
Advantageously, the desalination apparatus further includes a low-pressure reverse osmosis membrane device arranged in series in a subsequent stage of the low-pressure second reverse osmosis membrane device.
According to another aspect of the present invention, a desalination method implemented by a plurality of reverse osmosis membrane devices arranged in series for performing desalination treatment on raw water, the desalination method includes measuring a supply temperature of the raw water. When the supply temperature of the raw water is lower than a set value, the method further includes maintaining a discharge amount of concentrated water supplied from a first reverse osmosis membrane device constant; and reducing flow rate of second concentrated water supplied from a second reverse osmosis membrane device so as to perform operation such that supply flow rate for the first reverse osmosis membrane device is controlled to be lower than flow rate used at an increased temperature and predetermined product water recovery ratio is maintained.
Advantageously, in the desalination method further includes: returning a part of second permeated water supplied from the second reverse osmosis membrane device to a preceding stage of the second reverse osmosis membrane device; and regulating flow rate for returning the second concentrated water depending on a temperature difference.
Advantageously, in the desalination method, the reverse osmosis membrane devices include a third reverse osmosis membrane device having a third reverse osmosis membrane that removes a salt content in the second concentrated water to produce third permeated water. The desalination method further includes: returning the third permeated water to a preceding stage of the second reverse osmosis membrane device; and regulating flow rate for returning third concentrated water depending on a temperature difference.
Advantageously, the desalination method further includes: sending a part of the first permeated water from the first reverse osmosis membrane device to a subsequent stage of the second reverse osmosis membrane device; and regulating flow rate for sending the first permeated water depending on a temperature difference.
According to the present invention, it is possible to perform desalination treatment with increased system efficiency and energy efficiency.
Exemplary embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The present invention is not limited by the embodiments. Constituent elements in the embodiments include elements that can readily be conceived by a person skilled in the art, or elements being substantially similar thereto.
A desalination apparatus according to a first embodiment of the present invention will be described below with reference to the drawings.
The first reverse osmosis membrane device 13 is a high-pressure reverse osmosis membrane device, and may be a “hollow fiber membrane” type reverse osmosis membrane device that is molded into a hollow fiber-like shape having a thickness like pasta and that filters from outside to inside, or a “spiral membrane” type reverse osmosis membrane device in which a sheet of filtration membrane is overlaid with a strong mesh support to keep its strength with there edges bonded to form an envelope, the envelope is then wound in a Swiss roll fashion, and pressure is applied from its cross-section direction.
As illustrated in
Furthermore, assuming that the amount of the first permeated water 12 supplied to the second reverse osmosis membrane device 15 is the supply amount of 50 units and the recovery ratio for the second reverse osmosis membrane device 15 in the second stage with respect to the supply amount is 90%, the filtered amount of the second permeated water 14 that is filtered through the RO membrane 15a becomes 45 units, so that the second concentrated water 18 of 5 units is obtained.
Regarding the performance level of the pump in summer, because water can easily be permeated in summer, it is not necessary to use high-performance pump of 7.0 MPa that is normally used in winter, and it is possible to use a pump of about 6.6 MPa.
When a decreased temperature of the raw water 11 is measured by the thermometer 20 (decreased by 5° C. or more than that in summer) and a winter state is confirmed, the first flow regulation valve 17 is regulated to reduce the recovery ratio for the first reverse osmosis membrane device 13 so that the amount of the raw water 11 to be supplied to the first reverse osmosis membrane device 13 becomes the supply amount of 98 units (95+3) so as to maintain the first concentrated water 16 constant. Accordingly, the filtered amount of the first permeated water 12 that is filtered through the RO membrane 13a is lowered to 48 units, so that the first concentrated water 16 of 50 units is obtained.
Furthermore, when the second flow regulation valve 19 is slightly closed so that the recovery amount for the second reverse osmosis membrane device 15 can be maintained to 45 units similarly to that in summer with respect to the supply amount of 48 units as the amount of the first permeated water 12 to be supplied to the second reverse osmosis membrane device 15, the filtered amount of the second permeated water 14 that is filtered through the RO membrane 15a becomes 45 units, so that the second concentrated water 18 of 3 units is obtained.
In this manner, when operating conditions are compared between summer (32° C.) and winter (26° C.), the treatment amount in winter (95 units+3 units=98 units) decreases compared to the treatment amount in summer (95 units+5 units=100 units) by reducing the return amount of the second concentrated water 18 (5 units→3 units) in winter.
Due to the decrease in the treatment amount, the head pressure of the high-pressure booster pump P1 increases.
The relationship between the flow rate and the pressure in the high-pressure pump performance curve is illustrated in
Because the pressure increases in winter compared to that in summer, the pressure matches the high-pressure pump performance curve illustrated in
Therefore, although the ratio of permeated water that passes through the RO membrane 13a decreases in winter, the decrease can be compensated for by the reduced supply amount (from 100 units to 98 units).
Furthermore, because the treatment amount decreases in winter, the pressure increases according to the high-pressure pump performance curve. Therefore, the pump designed under the conditions for summer (the pump performance of, for example, 6.6 MPa) can be used, enabling to use the pump throughout the year including summer and winter.
When a desalination operation is performed by using the desalination apparatus described above, the temperature of the raw water 11 is firstly measured by the thermometer 20 to check whether a mode is a summer mode or a winter mode. Thereafter, control is performed to maintain or change the mode.
Subsequently, the control device not illustrated controls to set a predetermined operating condition, and performs regulation control so that the filtered amount of water to be supplied to the first reverse osmosis membrane device 13 and the second reverse osmosis membrane device 15 becomes a set value by using the first flow regulation valve 17 and the second flow regulation valve 19 mounted in the line L1 and the line L2, respectively. This regulation control is performed depending on either the summer mode or the winter mode to stably produce high-quality product water.
According to the embodiment, it is explained that a temperature difference is 6° C. assuming that the temperature is 32° C. in summer and 26° C. in winter. However, the present invention is not limited to this example. It is possible to change the operation mode based on a predetermined temperature difference (e.g., 3° C. to 5° C. or more) through the control by the control unit.
According to the present invention, even when the temperature difference is 1° C., it is possible to perform the desalination treatment with improved system efficiency and energy efficiency.
As illustrated in
According to the reference example, because the membrane performance of the RO membrane 13a of the first reverse osmosis membrane device 13 changes depending on the temperature such that the amount of product water increases as the temperature increases at the same supply pressure, the pressure control valve is installed so that an operation can be performed with constant recovery ratio (90%) regardless of the change in the temperature. In
In this case, a high-performance booster pump is provided that can achieve the required amount of water while the pressure control valve (PCV) 201 is fully opened in winter in which the temperature generally becomes the lowest, and the pressure is controlled to be lowered by slightly closing the pressure control valve (PCV) 201 in summer in which the temperature increases, so that the operation can be performed with constant recovery ratio.
However, with installation of the pressure control valve (PCV) 201, it is difficult to avoid pressure drop (about 0.3 MPa) when the valve is fully opened at a low temperature, and when the pressure of, for example, 7.0 MPa as the design value is necessary, a high-performance pump of 7.3 MPa is needed as the booster pump.
Furthermore, because the pressure control valve (PCV) 201 is closed in summer in which a temperature is high, the pressure drop is even increased.
The pressure drop due to the open and close operation of the pressure control valve (PCV) 201 turns into energy that does not contribute to the desalination, so that the energy is wasted, resulting in reduced system efficiency in the desalination plant, which is a problem.
Furthermore, when the pressure on the inlet side of the first reverse osmosis membrane device 13 is controlled to be lowered, the pressure of the first concentrated water 16 is also reduced. Therefore, when an energy recovery device or the like is installed to recover the pressure to the concentrated water line, the recovery amount of energy is also reduced, which is another problem.
As described above, according to the desalination apparatus 200 of the reference example, the flow rate in winter with a bad operating condition is determined first, and the pump performance (7 MPa) is fixed based on the determined flow rate. In contrast, according to the present invention, it is possible to perform an operation in winter with the pump performance (e.g., 6.6 MPa) determined in summer.
Therefore, according to the present invention, it is not necessary to install a pump with performance equal to or higher than the rated performance (7.3 MPa when the rated performance is 7 MPa) when the pressure control valve (PCV) 201 is installed as in the desalination apparatus 200 according to the reference example. Consequently, cost for the pump at the time of installation can be reduced, enabling to reduce initial cost.
According to the present invention, the pressure control valve (PCV) is not needed, so that it is not necessary to perform control by fixing the flow rate as with the installation of the pressure control valve (PCV).
Consequently, the energy loss due to the pressure drop with use of the pressure control valve (PCV) does not occur, enabling to operate the desalination plant with good energy efficiency.
Furthermore, according to the present invention, the first concentrated water 16 is controlled to be maintained constant, so that the pressure variation can hardly occur. Therefore, even when an energy recovery device (not shown) or the like is installed for recovering the pressure, it is possible to stably recover the energy.
As for the energy recovery device, known devices may be used, such as a Pelton Wheel energy recovery device, a Turbochager energy recovery device, a PX (Pressure Exchanger) energy recovery device, and a DWEER (Dual Work Energy Exchanger) energy recovery device.
A desalination apparatus according to a second embodiment of the present invention will be described below with reference to the drawings.
As illustrated in
With the installation of the return line L3, the second permeated water 14 is returned to the upstream side such that the return amount in summer is increased by 15% than in winter.
Because the low-pressure pump property of the low-pressure booster pump P2 remains almost unchanged, when the return amount is set to 30% (15%) in summer and 15% (0%) in winter, the flow rate is reduced in winter compared to the flow rate in summer, so that the head pressure of the low-pressure booster pump P2 increases.
Furthermore, because the second permeated water 14 is re-subjected to the desalination treatment by the second reverse osmosis membrane device 15, the water quality of the product water can be improved.
A desalination apparatus according to a third embodiment of the present invention will be described below with reference to the drawings.
As illustrated in
With the installation of the return line L4, the third permeated water 22 is returned to the upstream side such that the return amount is increased by 15% in summer than in winter.
Consequently, the seawater desalination treatment can be performed reliably and stably similarly to the second embodiment.
A desalination apparatus according to a fourth embodiment of the present invention will be described below with reference to the drawings.
As illustrated in
In winter, a part of the first permeated water 12 is caused to bypass the second reverse osmosis membrane device 15 by using the bypass line L5.
The bifurcation for causing a part of the first permeated water 12 to bypass the second reverse osmosis membrane device 15 may be performed by pipe arrangement or by using two outlets (on the upstream and downstream sides) of a vessel for permeated water.
The control on the flow rate is switched between summer and winter by measuring the temperature of the raw water 11 by the thermometer 20. When the bypass is used, the bypass flow rate is controlled by using the fifth flow regulation valve 25 mounted in the bypass line L5.
A desalination apparatus according to a fifth embodiment of the present invention will be describe below with reference to the drawings.
As illustrated in
According to the first embodiment, because the flow rate of the second concentrated water 18 is not controlled and its operation is left to the nature, the flow rate may exceed the design range of the plant. In particular, when the flow rate of the second concentrated water 18 decreases, the recovery ratio for the second reverse osmosis membrane device 15 increases, leading to scale deposition. In this case, by measuring the flow rate of the second concentrated water 18 by the flow meter F3, and adjusting the flow rate of the second concentrated water 18 so as not to exceed the design range, it is possible to stably perform the desalination treatment without scale deposition.
A desalination apparatus according to a sixth embodiment of the present invention will be described below with reference to the drawings.
As illustrated in
With the installation of the first manual valve 31 and the second manual valve 32, the valves are gradually opened until they are fully opened, so that activation and deactivation of the plant can easily be performed.
Furthermore, with use of the three-way valve 33, the first permeated water 12 is discharged and wait time is taken until the low-pressure booster pump P2 reaches predetermined inlet pressure, and thereafter, after it is confirmed that the first permeated water 12 approximately reaches the inlet pressure of the low-pressure booster pump P2, the three-way valve 33 is closed to supply the whole amount of the first permeated water 12 toward the second reverse osmosis membrane device 15 side.
Therefore, it is possible to stably prevent the pressure variation at the initial time of activation and to stably perform the startup operation without installing an intermediate tank.
A desalination apparatus according to a seventh embodiment of the present invention will be described below with reference to the drawings.
As illustrated in
Because the first reverse osmosis membrane device 13 is a high-pressure device, switching between the summer mode and the winter mode is performed similarly to the first embodiment.
More specifically, when a decreased temperature of the raw water 11 is measured by a thermometer (not shown) (the temperatures decreases by 5° C. or more than that in summer) and a winter state is confirmed, the first flow regulation valve 17 is regulated to reduce the recovery ratio for the first reverse osmosis membrane device 13 so that the amount of the raw water 11 to be supplied to the first reverse osmosis membrane device 13 becomes the supply amount of 98 units (95+3 units) so as to maintain the first concentrated water 16 constant. Accordingly, the filtered amount of the first permeated water 12 that is filtered through the RO membrane of the first reverse osmosis membrane device 13 is reduced to 48 units, so that the first concentrated water 16 of 50 units is obtained.
Furthermore, because the second reverse osmosis membrane device 15A and the third reverse osmosis membrane device 15B are low-pressure devices, switching between the summer mode and the winter mode is performed similarly to the first embodiment.
When a second flow regulation valve 19A is slightly closed so that the recovery amount for the second reverse osmosis membrane device 15A can be maintained to 49 units similarly to that in summer with respect to the supply amount of the first permeated water 12 to be supplied to the second reverse osmosis membrane device 15A, the filtered amount of second permeated water 14A that is filtered through the RO membrane of the second reverse osmosis membrane device 15A becomes 49 units, so that the second concentrated water 18A is reduced (5 units→3 units).
Furthermore, when the recovery amount for the third reverse osmosis membrane device 15B is maintained to 45 units similarly to that in summer with respect to the supply amount of 49 units as the amount of the second permeated water 14A to be supplied to the third reverse osmosis membrane device 15B, the filtered amount of second permeated water 14B that is filtered through the RO membrane of the third reverse osmosis membrane device 15B becomes 45 units, so that the second concentrated water 18B of the same units (4 units) is obtained. In the drawing, the reference numeral 19B denotes a third flow regulation valve for returning the second concentrated water 18B to the upstream side.
As described above, when operating conditions are compared between summer (32° C.) and winter (26° C.), the treatment amount in winter is reduced compared to the treatment amount in summer by reducing the return amount of the second concentrated water 18A (5 units to 3 units) in winter.
Furthermore, it is possible to install a pressure control valve for example in the preceeding stage of the reverse osmosis membrane device 15B in the third stage and adjust the supply amount of the second permeated water 14A to be supplied to the reverse osmosis membrane device 15B in the third stage so that the desalination treatment can be performed with improved system efficiency and energy efficiency.
As described above, according to the desalination apparatus of the present invention, it is possible to perform desalination treatment with improved system efficiency and energy efficiency.
Number | Date | Country | Kind |
---|---|---|---|
2009-279685 | Dec 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2010/070391 | 11/16/2010 | WO | 00 | 5/29/2012 |