This invention relates to a descender device for permitting a person or object to safely descend or ascend a rope and to a method of using such a device. More particularly, this invention relates to a descender arranged to permit a person or object to descend a rope at a fixed speed or to ascend a rope.
Several devices, typically referred to as descenders, are known for manually lowering or raising an object or person along a rope. Descenders are often used as part of a safety system for people working at a height. A descender may, for example, be used as part of a fall arrest system or may be used in rescue equipment to enable a person to be lowered safely to the ground.
In particular constant rate descenders are known that comprise a pulley or drum around which a rope or safety line is passed. The pulley is connected to a centrifugal brake or brake which limits the speed of rotation of the pulley. The speed at which the rope is able to travel through the descender is, therefore, limited so that the person may be safely and slowly lowered.
These descenders may be used, for example, for an emergency evacuation with the descender being attached to an anchor point and a person being attached to one end of the rope. Alternatively, the descender may be used in an inverted configuration as a rescue device. In this situation the descender is attached to a rescuer and one end of the rope is attached to an anchor point. The rescuer will then descend to a casualty, manually lock the device, attach to the casualty and then continue the descent to safety.
The problem with known devices, however, is that it is difficult to lock the descender to halt the descent. It is, therefore, an object of the present invention to provide an improved descender device and method of using such a device when assembled with a rope.
According to a first aspect of the present invention there is provided a descender device for manually raising and lowering an object or person on a rope, the device comprising:
Preferably the drive pulley, centrifugal brake and gear assembly are mounted within the housing. The centrifugal brake may be contained within a sealed chamber.
The inclusion of rope retaining means enables a user of the descender device to halt a descent and lock off the rope by engaging the rope with the retaining means. The retaining means holds or grips the rope, preventing the rope being drawn through the housing of the descender and thereby allows a user to release their grip of the rope and remain at a fixed point along the rope.
This advantage is achieved by the user wrapping the rope around the descender device so that the rope is engaged with the projection and the groove. In particular the user first loops the rope around the projection so that the rope changes direction, and then inserts a portion of the rope into the groove so that it is held by the gripping features.
Each port is preferably laterally adjacent a corresponding one of the side walls.
Each port may also be configured to orient a rope extending out of the port in a direction that turned towards the corresponding side wall, so that the rope may more readily be directed by hand towards that side wall.
The groove preferably extends around a corner between the side wall and the second end of the housing. This makes it easier to wrap the rope around the two opposite sides and second end of the housing.
A projection may be provided on both of the side walls, each of the projections being configured to redirect the rope from one of the ports when the rope is looped around the projection so that said rope is aligned to enter the groove.
Therefore, the ports, projections and grooves on the housing are most preferably arranged with mirror symmetry about a central plane of the housing so that a free end of the rope may be secured in the same manner regardless of which port the free end extends from.
In one embodiment of the invention, there are two of the grooves, one for each of the projections on both of the side walls.
In an alternative embodiment of the invention, there is one groove which extends across both side walls and the second end of the housing.
In preferred embodiments a projection is provided on both of the side walls. In these embodiments, after a user has inserted a portion of the length of the rope into the groove, the rope will then be passed around the projection on the other side of the descender device. This provides a further change in direction of the rope, increasing the frictional forces on the rope and preventing the rope from moving through the device. Looping the rope around this second projection also helps to maintain the rope within the, or each, groove.
The, or each, projection preferably comprises an arm portion that extends in a direction generally away from the second end of the housing.
Preferably the gripping features comprise ridges projecting into the groove. In some embodiments the ridges may extend at an angle of approximately 45° to a longitudinal axis of the groove.
The ridges are preferably angled to pull a rope into the groove when the rope is pulled in a direction substantially towards the corresponding projection.
To improve the ease with which a rope may be wrapped around the descender device and engaged with the retaining means, the housing preferably further comprises an alignment groove between at least one of the ports and a corresponding one of the projections. The alignment groove is preferably in line with this port and is oriented to direct the rope from this port to the corresponding projection.
Preferably the descender device further comprises guide means positioned within the housing between the entry and exit ports and the drive pulley. The guide means may comprise a guide member and two guide posts, and, in use, a first portion of the rope extends from the entry port, between a first surface of the guide member and a first guide post, towards the drive pulley, and a second portion of the rope extends away from the drive pulley, between a second surface of the guide member and a second guide post, towards the exit port.
The centrifugal brake may comprise a sealed centrifugal brake in which the brake mechanism is contained within a sealed chamber or sealed brake housing.
The centrifugal brake may be contained within a sealed brake chamber.
Preferably a valve is provided on the sealed brake chamber or sealed brake housing.
The valve may comprise a one way valve.
The valve may enable moisture to escape from within the sealed brake chamber or sealed brake housing. The valve may prevent liquid and/or moisture from entering the sealed brake chamber or sealed brake housing.
The valve may comprise a Gore valve.
According to a second aspect of the present invention there is provided an assembly comprising a descender device according to the first aspect of the invention and a rope, a portion of the rope entering the housing through the entry port and exiting the housing through the exit port, and the portion of the rope within the housing being looped around the drive pulley.
Also according to the invention, there is provided a method of using an assembly comprising a descender device and a rope to control the ascent or descent of an object or person on a rope, the assembly being according to the second aspect of the invention, and the method comprising the steps of:
When the assembly is used with the ports at a lower end of the housing, the user will direct the rope from the groove laterally across the second end of the housing, and from the second end of the housing upwards into a corresponding groove on the opposite side wall and to a corresponding one of the projections on the opposite side wall. The user can then loop the rope around the projection on the opposite side wall. The rope will then hang down under its own weight. This will then securely engage the rope within the groove on the opposite side wall.
When the assembly is used with the ports at an upper end of the housing, the user will direct the rope from the groove laterally across the second end of the housing, and from the second end of the housing downwards into a corresponding groove on the opposite side wall. The rope will then hang down under its own weight. This will then securely engage the rope within the groove on the opposite side wall.
The present invention will now be further described, by way of example only and with reference to the accompanying drawings, in which:
The main body 2 has a hollow interior 3 that is closed by front face plate 7 that is removably attached to the main body. The main body 2 and front face plate 7, together with other parts to be described below, form a housing 9 for components held within the housing.
The main body 2 is a monobloc, that is, a unitary body formed as a single piece. In this example, the main body is formed as a cast aluminium body and the front face plate is an aluminium plate. Preferably, these components have anodised external surfaces. The cast monobloc will be machined where necessary.
As shown in
In use, a first end 18 of a length of rope 12 is attached to a person or object (not shown). The length of rope 12 extends into the housing 9, around the drive pulley 8 and back out of the housing 9. A second end 20 of the rope 12 is a free end of the rope. The rope 12 is free to move into and out from the housing 9 and around the drive pulley 8 in either direction, allowing a person or object to ascend or descend using the descender 1.
To descend, the free end 20 of the rope 12 is not fixed or held, and the weight of the person or object attached to the first end 18 of the rope 12 causes the rope to travel in a first direction through housing 9 of the descender 1. Movement in this direction causes the length of rope between the first end 18 of the rope 12 and the descender 1 to increase, thereby lowering the person or object away from the descender 1. As the speed of descent increases, the speed of rotation of the drive pulley 8 also increases. This, in turn, increases the speed of rotation of a hub 22 of the centrifugal brake assembly 14. At a particular speed of rotation the brake engages and acts to limit the speed of rotation of the hub 22 and, therefore, the speed of rotation of the drive pulley 8. The person or object then continues to descend at a fixed speed, determined by the centrifugal brake assembly 14.
To ascend, a user grips and turns the wheel 6 in a first direction. This causes the drive pulley 8 to rotate such that the rope 12 travels in a second, opposite direction through the housing 9 of the descender 1. Movement in this direction causes the length of rope between the first end 18 of the rope 12 and the descender 1 to decrease, thereby raising the person or object towards the descender 1.
It is also possible to use the descender 1 in an inverted configuration. This configuration is typically used if a person wishes to raise or lower themselves using the descender 1. In this configuration the person is attached to the attachment means 4 of the descender 1, and the first end 18 of the rope 12 is attached to an anchor point. As described above, to lower themselves relative to the anchor point, the user releases the free end 20 of the rope 12 and allows the rope to move through the housing 9 of the descender 1 in the first direction. To ascend, the user turns the wheel 6 as described above. It is also possible to turn the wheel to descend if it is desired to have more control over the speed of descent, or to descend only a short distance and then stop.
During use of the descender 1, and in particular during use of the descender to raise a person or object, it is desirable if the user is able to raise the person or object over a first distance and then pause or rest before raising the person or object through a second distance. Additionally it is desirable if ascending or descending can be halted such that the person or object is suspended at a required distance from the descender 1 or anchor point.
To enable this to happen, the descender 1 of the present invention comprises rope retaining means 24 on an outside of the housing 9, which in this example is provided by retaining features provided on an external surface of the main body 2. In use, the free end 20 of the rope 12 may be wrapped around the external surface of the housing 9 and engaged with the retaining means 24 to prevent the rope 12 moving through the main body 2 in either the first or second direction. The first end 18 of the rope 12 is, thereby, held at a fixed distance from the descender 1 or anchor point.
The specific features of a preferred embodiment of the descender 1 will now be described in more detail with reference to the accompanying drawings.
The housing 9 is substantially cuboidal, being elongate a with external surfaces having left-right symmetry as drawn in
The attachment means 4 comprises a U-shaped member 94 having a hole 95 proximate each of its two free ends 96. The free ends 96 are received in a pair of slots 97 in the upper end 17 of the housing. The free ends 96 of the U-shaped member 94 are secured in the housing 9 by means of a pair of pins 98 that engage with the holes 95 in the U-shaped member 92. In use, a hook or carabiner (not shown) is attached to the U-shaped member 94 and is used to secure the descender 1 to a person or object.
The centrifugal brake assembly 14 is mounted in an upper portion 26 of the housing 9 in the orientation illustrated in the drawings. The brake assembly 14 comprises an annular liner 28 made from a suitable metal such as cast iron or stainless steel. The hub 22 of the brake 14 is located within the liner 28 and is connected to two arcuate friction pads or shoes 30 by suitable biasing means. The biasing means, which will typically comprise tension springs, bias the shoes 30 radially inwards towards the hub 22. In use, as the rotation speed of the hub 22 increases the shoes 30 are forced radially outwards by the centrifugal force, against the tensile force of the springs, so that an outer surface 32 of each of the shoes 30 contacts an inner face 34 of the liner 28. The friction of the shoes 30 against the liner 28 dissipates energy such that the speed of rotation of the hub 22 is limited and, therefore, the speed of descent of the person or object is limited. This brake mechanism works equally well in either direction of rotation. Preferably the brake assembly 14 is configured such that the descent speed is limited to between 0.5 m/s and 2 m/s. The brake assembly may comprise a sealed brake unit.
The hub 22 of the brake assembly 14 is mounted on an elongate shaft 36 that extends through the hollow interior 3 of the main body 2 and protrudes from a front face 38 of the housing 9 provided by the front face plate 7. The shaft 36 is attached by means of a spline 37 to the hub 22 such that the hub 22 rotates together with the shaft 36. Approximately midway along the length of the shaft 36 is a region comprising radially extending teeth 40 forming a first, smaller diameter gear wheel 42.
The teeth 40 of the first gear wheel 42 engage and mesh with teeth 44 of a second, larger diameter gear wheel 46 that is mounted in a lower portion 48 of the housing 9. The first and second gear wheels 42, 46 together form the gear assembly of the descender 1. Because the first gear wheel 42 has a smaller diameter than the second gear wheel 46, the first gear wheel 42 rotates faster than the second gear wheel 46 in use. Additionally, the gear ratio is such that a smaller torque must be applied to the shaft 36 for a given, required output torque from the second gear wheel 46.
The second gear wheel 46 is mounted on a second shaft 50 within the housing 9, the second shaft 50 extending parallel to the first shaft 36. The drive pulley 8 is also attached to the second shaft 50 so that rotation of the second shaft 50 causes rotation of both the second gear wheel 46 and the drive pulley 8.
The drive pulley 8 comprises a circular disc or drum having the circumferential groove 10 extending around its edge for receiving a loop of the rope 12. Inner surfaces 52 of the groove 10 preferably have projecting portions to provide means for gripping the rope 12.
As shown most clearly in
A length of the rope 12 that is engaged with the descender 1 passes into and out from the housing 9 through a pair of adjacent ports 63, 65 in the lower end of the housing 9. Depending on the mode of operation, and on which end of the rope 12 is the free end, one of the ports will be an entry port for the rope 12, and the other of the ports will be an exit port for the rope. In the illustrated example, the entry port 63 is between a first one of the posts 62 and a first wear surface 58. Each port is nearest one of the side walls. The rope 12 loops around at least a part of the drive pulley 8 within the circumferential groove 10, passes between a second one of the posts 64 and a second wear surface 60, and exits the housing 9 through the exit port 65, as illustrated in
The wheel 6 of the descender 1 is attached to an end 68 of the first shaft 36 that protrudes through an aperture 70 in the front face plate 7 of the housing 9. The wheel 6 has a central hub portion 72 which receives the end 68 of the shaft 36 and an annular gripping portion 74. The diameter of the gripping portion 74 is preferably substantially greater than the diameter of the drive pulley 8 and second gear wheel 46 to provide additional mechanical advantage.
In use, rotating the wheel 6 in a first direction causes the drive pulley to rotate in a second direction due to the arrangement of the gear assembly and shafts 36, 50. This rotation causes the first end 18 of the rope 12 to be drawn towards the housing 9 of the descender 1. Rotating the wheel in a second direction causes the drive pulley to rotate in a first direction, thereby permitting the distance between the first end 18 of the rope 12 and the housing to increase.
In order to prevent movement of the length of rope 12 through the descender 1 in either the first or second directions, to halt a descent or ascent, the free end 20 of the rope 12 may be engaged with the retaining means 24. The retaining means 24 comprises at least one groove or channel 76 provided in the outer surface of the housing 9 and at least one projection 86 provided on each side wall 21, 23 of the main body 2. The, or each, projection may be a hook or a cleat. Preferably, there is one projection on one or both side walls. In this example, there is one such hook 86 on each side wall 21, 23. In this example, there are two similar grooves 76, one for each side wall and projection. Each groove is in line with the other, such that the rope 12 when seated in one groove is aligned to enter the other. Preferably, the grooves are mirror images of each other about a vertically extending plane 5 through the housing. These grooves 76 are conveniently formed in the monobloc main body 2 of the housing.
The grooves 76 are located proximate a rear face 77 of the housing 9, as shown most clearly in
The two curved groove end portions 73 terminate with the groove axes in line with each other. As illustrated by the dashed line 81 in
The lateral distance between the axis 79 of each groove 76 and the corresponding projection 86 is such that the rope, when looped through 180° from an opposite side of the projection, is aligned to enter the groove. As can be seen from the side view of
At least a part of the groove is provided with gripping features 82 in the form of a series of ridges 84 projecting inwardly from the side walls 78. The ridges 84 project into the groove 76 and, in use, grip the rope 12 when it is inserted into the groove 76. Preferably the ridges 84 are at an angle to a longitudinal axis 79 of the substantially straight gripping portion 71 of the groove 76. For example, as shown most clearly in
In this example, the projection is a single hook 86 provided on each side wall 21, 23 of the main body 2. Each of the hooks 86 includes a base portion 88 that is secured to the outer surface of the housing 9 and that extends away from the corresponding side wall 21, 23 and away from the lower end 19 of the housing 9, and an arm portion 90 that extends generally towards the corresponding side wall 21, 23 and towards the upper end 17 of the housing 9. Therefore, in this example, the projection 86 is curved generally upwards towards the upper end 17 of the housing 9, and in towards the central plane 5 of the housing as shown in
To secure or lock the length of rope 12 to the descender 1, the second end 20 of the rope 12, as it exits the main body 2 through the exit port 65, is curved around a lower corner of the housing 9 between the housing lower end and one side wall. Optionally, an alignment groove 87 may be provided around each of the lower corners of the housing 9 in line with the entry and exit ports 63, 65, to aid in the directing of the rope 12 from each port across each side wall 21, 23 towards the corresponding projection 86.
The length of rope 12 is then laid along one side wall 21 towards the upper end of the housing 9 and hooked or looped over a first one of the projections 86. By looping around each projection, the rope 12 is, thereby, redirected to extend back down towards the lower end 19 of the housing 9 in line with the groove 76. The rope 12 is then inserted into the groove 76 which then holds the rope. To hold the rope more securely, the rope may be curved around the lower end 19 of the housing 9 and inserted into the other groove 76 extending across the opposite side wall 23. The ridges 84 of each groove grip the rope 12 and retain it or lock it in position in each groove 76. After extending the rope 12 up the other side wall 23 of the housing 9, the rope is looped around the second one of the projections 86.
Wrapping the rope 12 in this way, and retaining it in position by means of the gripping features 82 in the grooves 76 and the projections 86, allows a user to release the second end 20 of the rope 12 without the rope being drawn through the descender 1. The user can then take a rest from operating the descender 1 or can work suspended by the descender 1 without needing to maintain a tensile force on the second end 20 of the rope 12. It is a particular advantage of the invention that the rope can be secured in this way easily by using just one hand as the rope is curved and wrapped around or into the engagement features on the external surface of the housing. The other hand is then free to grip the wheel 6 to hold the descender in place.
It will be appreciated that the rope 12 may be secured around the housing in a similar way when the descender 1 is being used in its inverted configuration. In this arrangement, the descender 1 is oriented such that the rope 12 exits the housing at a top of the device. The user can then draw the rope 12 down one of the side walls 21, loop it around the corresponding projection 86 and extend the rope 12 back upwards into the groove 76 one the same side wall. The user can then curve the rope laterally across the second end of the housing, which will be at the top of the device, and then back down into the second groove 76 on the other side wall. The rope will then be held or locked in position by means of the ridges 84. In this orientation there is no need to subsequently loop the rope 12 around the second one of the projections 86 on the second side wall 23, as the weight of the free end of rope will naturally keep the free end of the rope hanging in line with the second groove 76 in which the rope is engaged.
It should be noted that while use the grooves on both sides of the housing is highly desirable to fully lock the rope in place, the rope will be secured to some degree even by the first groove, which may be useful when the user needs to temporarily hold the rope in place.
In preferred embodiments the housing 9 comprises a second channel or slot 92 extending around the lower end 19 of the housing 9 proximate the front face 38 of the main body 2. This slot 92 is sized to receive the rope 12 and is used to provide guide means and additional friction means when the descender 1 is being used in an inverted configuration as described above.
Another preferred embodiment of a descender 1 is shown in
The housing includes a valve 102 to permit a restricted flow of air from the sealed brake unit to the main compartment within the housing. This helps to protect the sealed brake unit 100. This valve 102 may comprise a gore/breathable valve which may regulate the moisture within the sealed brake unit 100.
Specifically, the valve 102 is arranged to regulate the moisture within the sealed brake chamber.
The valve 102 prevents the ingress or flow of liquids (moisture) into the sealed brake chamber. However, the valve 102 is a one way valve which enables moisture (or liquid) to flow out of the sealed chamber, for example, moisture may be allowed to escape from inside the sealed brake chamber.
Accordingly, the valve 102 protects the mechanism and integrity of the brake. The descender 1 may be used outdoors and may be used in rain/snow or in humid climates where water may usually penetrate into a brake chamber. However, the valve 102 prevents this from occurring in the present invention. Furthermore, if a descender 1 (or part thereof) is submerged (or otherwise has water/liquid within and/or around the brake mechanism) and the device is being used in low temperatures, then this liquid may freeze. Such frozen liquids (or even cold liquids) within a brake chamber can be catastrophic and may prevent the brake from operating at all or only operating to a lesser degree. Accordingly, the present invention overcomes this problem and similar associated problems.
As shown in the Figures (and in particular
The present invention, therefore, provides an improved descender device having means to retain and lock a portion of a rope to halt a descent, and method of using such a device to control the ascent or descent of an object or person on a rope.
Number | Date | Country | Kind |
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1518791.7 | Oct 2015 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2016/053299 | 10/21/2016 | WO | 00 |