This invention relates, generally, to moisture removing devices and, more particularly, to a desiccant container for the removal of moisture from the environment. The invention has particular, but not necessarily exclusive, application in ISO transport containers.
In the transportation of goods through different climatic zones, there is a danger of the goods being transported being spoiled as a result of the build up of moisture. This danger is especially pronounced in the case of ISO transport containers which may be shipped into and out of humid zones such as tropical areas.
To counteract this problem, use is made of desiccant containing covers or linings used in the interior of the containers. Such covers or linings at least partially ameliorate the situation but are expensive and there is therefore a desire to re-use them. The Applicant is aware of a container which can be suspended from a wall of the ISO container. This container, however, suffers from a number of drawbacks such as being very rigid.
According to a first aspect of the invention, there is provided a desiccant container which includes
It will be appreciated that, because the hanger element supports the weight of the desiccant arrangement, the sleeve is not load supporting and can be of a flexible, lightweight material. Thus, the sleeve may be fabricated e.g. from a planar blank of a cellulosic material such as a suitable paper material or cardboard material. As a cardboard material may be used e.g. a corrugated cardboard or a solid-fibre cardboard. The paper material or cardboard material may be treated to render it suitable to receive printed matter.
When humidity is adsorbed by the desiccant arrangement, the desiccant will gain weight. Since the weight of the desiccant material is supported by the hanger element, the hanger element may be provided of sufficient rigidity such that the desiccant container retains its shape and stability during the whole lifetime of the desiccant container. Even if the material of the protective sleeve may become wet during use of the desiccant container and loose its stability, the desiccant container is stably held in place by the hanger.
According to an embodiment, the protective sleeve includes a mounting formation for mounting to the hanger element. Such mounting element may e.g. be a clip or a clamp to fix the protective sleeve at the hanger element.
Further, the sleeve may have a pair of opposed panels comprising a front panel and a rear panel, an operatively front panel having at least one group of openings to provide the moisture permeability and which allows moisture ingress.
The area of the openings in the protective sleeve preferably comprises more than 2%, particularly preferred from 6 to 50%, more preferred from 7 to 30%, in particular 8 to 20% of the overall surface of the protective sleeve.
It has been found that this proportion of openings in the sleeve provides particular benefits regarding the kinetics of moisture absorption by the desiccant arrangement as required in a closed container. Containers are exposed to considerable environmental temperature changes, for example temperature changes caused during the day by considerable warming by sunlight during the day to much cooler temperature at night or temperature changes caused by transportation of the container from tropic subtropic climate zones to more arid climate zones. These considerable temperature changes are reflected by considerable changes in the relative humidity of the atmosphere in the container. The preferred proportion of openings in the sleeve surface allow an optimal and rapid access of the moisture to the desiccant in the desiccant arrangement in order to avoid the undesired condensation of water on the container wall or goods present in the container.
According to a further embodiment the openings are of round or rectangular shape and have a diameter of at least 0.5 cm, preferably at least 1.0 cm, more preferred at least 2 cm. Particularly preferred the diameter of the openings is selected within a range of 0.5 to 4 cm. By providing openings of large diameter an easy gas exchange between the interior of the sleeve and the surrounding is achieved. The transportation of humidity within e.g. a closed container is for the most based on diffusion processes and to a small amount on convection. Therefore it is preferred to provide an easy access of the humidity to the desiccant arrangement but at the same time to provide sufficient stability to the protective sleeve such that the desiccant container may be easily handled without a danger to rip or destroy the protective sleeve.
According to a further embodiment, 0.5 to 5 g of desiccant or desiccant containing composition, more preferred 1.0 to 4 g of desiccant or desiccant composition are used per cm2 of opening in the sleeve surface. Again, it has been found that this proportion is beneficial to optimize the kinetics of moisture absorption as required in the usual environment of a container.
Preferably, the operatively front panel includes a plurality of spaced groups of openings. Optionally, an operatively rear panel may also include openings which may also be arranged in groups. The openings are preferably arranged in one or more groups or patterns spaced apart on the surface of the protective sleeve. More preferred, the groups of openings are in the shape of one or more regular patterns, in particular rectangular patterns, spaced from each other on the surface of the sleeve. By arranging the openings in groups, larger areas of solid material are obtained in the protective cover thereby increasing the stability of the protective sleeve.
According to an embodiment of the invention, the panels of the sleeve, i.e. the front panel and the rear panel, may be joined along their edges and may be outwardly bowed.
According to a preferred embodiment side panels are arranged between front panel and rear panel to obtain a rectangular tube. Such arrangement in a box shape allows an increase in volume of the protective sleeve and therefore allows an increase in the amount of desiccant that may be placed inside the protective sleeve.
At least one end of each front panel or rear panel may terminate in a closure member which closes off the at least one end of the sleeve. Preferably, both ends of both panels terminate in closure members.
Each closure member may be in the form of a closure flap. When the closure flaps are in their closed configuration, the flaps may define a concave surface.
According to a preferred embodiment, the closure member is formed of two closure flaps aligned in a side-by-side arrangement along an edge of the front panel or rear panel and an opening is provided between the two flaps. The opening may be used to accommodate e.g. a hook of the hanger element.
The flaps may be fixed to the corresponding other panel by a suitable method, e.g. by gluing the flap to a corresponding surface of the other panel. The protective sleeve may then rest on the hanger element with the flap and is held in position e.g. by the hook accommodated in the opening.
According to a particularly preferred embodiment, the opening is arranged adjacent to the edge of the front panel or rear panel. The desiccant container may be fixed e.g. to a wall of a container by inserting the hook e.g. in a loop provided at the wall. The protective sleeve will then abut against the wall with the corresponding panel at which edge the opening is provided.
To hold the flap closing an opening of the protective sleeve firmly in position, according to a preferred embodiment a tab is provided at the closure member of one of the rear panel and the front panel and a slot is provided in the other of the front panel or rear panel for receiving the tab. To secure the closure member in a closed position, the tab may be inserted into the slot. The tab is preferably provided at an edge of the closure member situated opposite to the edge at which the closure member is connected to the front panel or the rear panel, respectively.
Preferably, the tab is received in the slot in a interlocking relation. The closure member is then firmly held in a closed position. It is not necessary to secure the closure member in its closed position by e.g. applying an adhesive to a corresponding section of the closure member to glue said section to a corresponding section on the surface of the corresponding other panel.
The hanger element may comprise an elongate member and a hook arranged substantially centrally on the elongate member. The flaps forming the operational upper closure member of the sleeve may have suitable apertures defined therein which, when the flaps are in their closed position, are in alignment, the apertures being dimensioned to allow the hook to pass through the apertures. The hanger element may be of a metal or it may be of a suitable plastics material.
According to a preferred embodiment, the elongate member of the hanger element comprises a shoulder portion connected with one end to the hook and having a turn on the other end to be continued by a straight section extending backwards beyond a position defined by the hook. A desiccant arrangement may then draped on the straight section of the hanger element e.g. by folding the desiccant arrangement over the straight section of the hanger element.
The mounting formation of the sleeve may comprise a pair of opposed holes, a hole being defined in each edge of the sleeve proximate an operatively upper end of the sleeve, and each hole receiving one end of the elongate member of the hanger element to suspend the sleeve from the hanger element.
In another embodiment, the elongate member of the hanger element may extend parallel to the transversal axis of the sleeve to support the sleeve in a substantially horizontal orientation. The operational upper closure member of the sleeve in a closed position will then, directly or indirectly, sit on the elongate member of the hanger element.
The desiccant arrangement may comprise a strip of serially connected desiccant pouches with adjacent pouches being joined together by transversely extending webbing.
According to a further preferred embodiment, the desiccant arrangement comprises a blanket formed of desiccant pouches arranged symmetrically to a central webbing. In such blanket, the desiccant pouches are arranged side-by-side in a longitudinal and a transversal direction. Adjacent pouches are joined by longitudinally and transversally extending webbing such that the webbings form the shape of a grid. Preferably, along one direction of the blanket an even number of pouches is arranged. A half of the blanket may then be symmetrically folded over the other half of the blanket with a central webbing forming an edge of the folded blanket.
At least one webbing, preferably the webbing which is centrally arranged in the strip or blanket of pouches, may have an opening defined in it, or the webbing may be perforated by the hook of the hanger element, so that the strip of pouches can be draped over the elongate member of the hanger element prior to being received in the sleeve.
According to a second aspect of the invention, there is provided a desiccant container kit, the kit including, in combination,
Preferably, the sleeve including a mounting formation for mounting to the hanger element.
According to a third aspect of the invention, there is provided a blank for forming a protective sleeve of a desiccant container, the blank comprising
The body member may be of a paper material and may have openings defined in it to render it moisture permeable.
A securing formation may be defined along a free side of one of the panels to which the other of the panels is secured to form a sleeve.
Several embodiments of the invention are now described by way of example with reference to the accompanying drawings in which
In
The hanger element 12 comprises an elongate element in the form of a bar 22. A hook 24 is substantially centrally arranged on the bar 22 and projects orthogonally from the bar 22. The hook 24 is configured to project beyond an operatively top end 26 of the sleeve 18.
The hanger element 12 can be fabricated from metal or a suitably strong synthetic plastics material.
The length of the bar 22 exceeds that of the width of the sleeve 18. Thus, the bar 22 projects through the mounting formations of the sleeve 18. The mounting formation 20 of the sleeve 18 therefore comprises a pair of opposed openings 28 in side edges 30 of the sleeve. Ends of the bar 22 project through the openings 28 of the mounting formation 20 of the sleeve 18, in use.
Each receptacle of the desiccant arrangement 14 is in the form of a closed desiccant pouch 16 to form the strip 32 of interconnected pouches 16. Adjacent pouches 16 are separated from each other by transversely extending webbing 34. That webbing 34 centrally arranged in the strip 32 either has a preformed opening 36 formed in it or the hook 24 can be used to puncture the opening 36 through the webbing 34. The strip 32 of pouches 16 is therefore draped over the bar 22 of the hanger element 12, in use, so that the hook 24 projects through the opening 36. It will be appreciated that the load of the desiccant arrangement 14 is therefore carried by the hanger element 12 and is not supported, in any way, by the sleeve 18.
The pouches 16 are made from a membrane of a moisture permeable material and contain desiccant in them. Any suitable material can be used as the desiccant such as, for example, granular elements of a combination of calcium carbonate and starch in the appropriate ratio. Thus, moisture is extracted from the atmosphere by being absorbed by the desiccant in the pouches 16, the moisture passing through the moisture permeable membrane defining the pouches 16 of the desiccant arrangement 14.
The sleeve 18 is made from a flexible paper or unfluted board material having a thickness in the range of approximately 500 μm to 1000 μm, preferably, 600 to 700 μm and, optimally, about 630 μm.
The sleeve 18 comprises an operatively front panel 38 and an operatively rear panel 40. The front panel 38 and the rear panel 40 are joined to each other along the edges 30 of the sleeve 18. As will be described in greater detail below with reference to
The panels 38 and 40 are bowed outwardly to accommodate the desiccant arrangement 14 in the interior of the sleeve 18. Further, the flaps 42 are joined to their associated panels by an arcuate demarcating line 44 so that, when the closure flaps 42 are in their closed configuration, they form concave upper and lower ends of the sleeve 18.
At least the front panel 38 of the sleeve 18 is moisture permeable to allow the ingress of moisture into the interior of the sleeve 18 to be absorbed by the desiccant in the pouches 16 of the desiccant arrangement 14. The moisture permeability of the front panel 38 is provided by a plurality of groups 46 (
Referring now to
The lines 64 and 70 demarcate the front panel 38 while the rear panel 40 is demarcated between the line 64 and the side edge 66 of the body member 62.
As described above, the arcuate flap defining lines 44 define ovoid closure flaps 42 at each end of each of the panels 38 and 40.
Apertures, in the form of slots 73, are defined in the operatively upper flaps 42. These slots 73 are dimensioned to accommodate the hook 24 of the hanger element 12 permitting the hook 24 to pass through the slots 73 of the upper closure flaps 42 to permit hanging of the container 10, in use.
Openings 74 are defined in the body member 62, proximate an operatively upper end of the body member 62. The openings 74 are arranged in the body member 62 to be intersected by the lines 64 and 70 of the body member 62. A further semi-spherical opening 76 is defined at the edge 66 of the body member 62 in horizontal alignment with the openings 74. The openings 74 and the semi-spherical opening 76, together, form the openings 28 of the mounting formations 20 of the sleeve 18 when the blank 60 is erected to form the sleeve 18.
An operatively exterior surface of the body member 62 is treated to permit the application of printable material, such as advertising material, logos, instructions for use, or the like.
To form the sleeve 18, the side edge 66 of the body member 62 is adhesively secured to the flap 72.
In use, the desiccant arrangement 14 is suspended from the bar 22 of the hanger element 12 by inserting the opening 24 of the hanger element 12 through the opening 36 in the webbing 34. The desiccant arrangement 14 is therefore draped over the bar 22 and its weight is supported by the hanger element 12.
The sleeve 18, with the closure flaps 42 in their open configuration, is slid over the suspended desiccant arrangement 14. The closure flaps 42 are moved to their closed configuration after the ends of the bar 22 of the hanger element 12 have been inserted into the openings 28 of the mounting formation 20 of the sleeve. The assembled container 10 is suspended, in use, from an appropriate suspension element 78 (
The container 10 is suspended with the front panel 38 facing outwardly to permit the ingress of moisture through the openings 48 of the groups 46 of openings in the front panel 38 of the container 10.
It is therefore an advantage of the invention that a desiccant container 10 is provided where most of the weight is carried by the hanger element 12 and, thus, the sleeve 18 can be made of an extremely lightweight material. Also, the container 10 can be assembled rapidly without the need for any specialist training or tools. Even if the sleeve 18 is destroyed by moisture, the desiccant arrangement 14 will remain suspended from the hanger element 12. Thus the sleeve 18 is decorative and plays no part in supporting the desiccant arrangement 14. The sleeve 18 does not, therefore, have to be of strong or moisture resistant material.
Along an edge 114 of front panel 103 are provided two separate flaps 110 in a side by side configuration defining a narrow slot 111 between them. Each of flaps 110 comprises a first section 112 folded along folding line 114 to cover an upper opening of sleeve 101 and a second section 113 folded along folding line 115 to abut on rear panel 102. At their edges flaps 110 carry tabs 109 which are inserted into slots 108. In the center of narrow slot 111 arranged between flaps 110 at an edge defined by folding line 115 is provided an opening 116 to accommodate a hook 117 of a hanger. The hanger will be explained in further detail below. To cover the opening of sleeve 101 located opposite to the side covered by flaps 110 flaps 118 are provided which are folded and inserted into the interior of the sleeve along edge 119.
Sleeve 101 has the form of a box and therefore has a quite rigid structure. Since hook 117 is arranged at the center of edge 115, the desiccant container will rest with its rear panel 102 against a wall when hinged with hook 117 to a corresponding fixture provided at the wall.
Blank 120 comprises a rear panel 102, a front panel 103 and side panels 104a and 104b. Side panel 104a is arranged between rear panel 102 and front panel 103 and is linked to these panels by fold lines 121 and 122. Side panel 104b is linked to an edge of front panel 103 situated opposite to side panel 104a and forms an open end. At the remaining edges of side panels 104a and 104b and linked by folding lines 114 and 126 are situated flaps 123a-d. At an edge situated opposite to side panel 104a and linked to rear panel 102 by folding line 125 is provided a flap 124. Flap 124 has a narrower width than side panels 104a and 104b.
At an edge of front panel 103 perpendicular to side panels 104a and 104b and forming a folding line 126 is provided a flap 118 comprising a segment 127 and a tongue 128. Segment 127 and tongue 128 are linked by folding line 129. Segment 127 has about the same width as side panels 104a,b, whereas tongue 128 may have a narrower width.
Opposite to flap 118 are arranged two flaps 110 which are linked to front panel 103 by folding line 114. Each flap 110 has about the same breadth which corresponds to about half of the breadth of the edge of front panel 103 defined by folding line 114. Each flap 110 comprises a first section 112 and second section 113 linked by folding line 115. Width of first section 112 orthogonally to folding line 114 is slightly larger than width of side panels 104a and 104b such that flap 110 may be folded to cover an opening of the sleeve formed from the blank. In each second section 113 of flaps 110 is provided a cutout 131 in the form of a triangle. Both cutouts 131 of flaps 110 together form the shape of a triangle located centrally on edge 115.
At an edge 130 of second segment 113 is centrally located tab 109. Edge 130 is also acting as folding line, such that tab 109 may be folded backwards. Close to edge 130 are provided undercuts 132 forming an U-shaped blind hole. The width of undercuts 132 is selected slightly larger than the width of the cardboard the blank is made of.
On front panel 103 are provided openings 105 of circular shape which are arranged in groups 106.
Similar to front panel 103 are provided openings 105 on rear panel 102. Additionally are provided slots 108 on rear panel 102. On a side oriented towards apertures 105 slots 108 comprise an arcuate cutout 133. Slots 108 have a width slightly larger than the thickness of the cardboard the blank is made of, such that tabs 109 might be inserted into them. The breadth of slots 108 is slightly smaller than the breadth of tabs 109 such that undercuts 132 of tabs 109 may interlock with the sides of slot 108. Slots 108 are arranged symmetrically towards a middle line of rear panel 102 and the distance of slots 108 from edge 114 is chosen corresponding to the breadth of second section 113 of flaps 110. Centrally on edge 114 of rear panel 102 is provided a cutout 134 in the form of a triangle. The shape and size of the triangle corresponds to the triangle formed by cutouts 131 provided in second sections 113 of flaps 110. At the tip of cutout 134 is provided a short slit 135 proceeding along the middle line of rear panel 102.
In
c) is a perspective view of a second embodiment of a hanger to be used for the desiccant container according to the invention. Hanger 135 comprises a hook 117 having a similar shape as the hook explained with the embodiment of
The desiccant arrangement of
To assemble the desiccant container shown in
As a next step, the desiccant arrangement shown in
It will be appreciated by persons skilled in the art that numerous variations and/or modifications may be made to the invention as shown in the specific embodiments without departing from the scope of the invention as broadly described. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive.
Number | Date | Country | Kind |
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2007901657 | Mar 2007 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP08/02486 | 3/28/2008 | WO | 00 | 7/16/2010 |