Detachable cleat system

Information

  • Patent Grant
  • 6748677
  • Patent Number
    6,748,677
  • Date Filed
    Thursday, April 18, 2002
    22 years ago
  • Date Issued
    Tuesday, June 15, 2004
    20 years ago
Abstract
The present invention relates to a sole with at least one receptacle and at least one stud, which can be releasably mounted within the receptacle by inserting a fastening projection of the stud into the receptacle. The fastening projection includes a first locking member, and the receptacle includes a flexible wall having a second locking member. The flexible wall is deflected when the fastening projection is inserted into the receptacle until the first and the second locking members engage.
Description




CROSS-REFERENCE TO RELATED APPLICATION




This application incorporates by reference, and claims priority to and the benefit of, German patent application serial number 10118986.9, which was filed on Apr. 18, 2001.




TECHNICAL FIELD




The present invention relates to an article of footwear, the outsole of which is provided with exchangeable studs. In particular, the present invention relates to a sole with at least one receptacle and at least one stud that can be releasably mounted in the receptacle.




BACKGROUND




It is known to provide sports shoes or walking boots, and in particular soccer shoes, with studs in order to increase the grip of the shoe, in particular, on soft ground such as grass. The term “studs” is to be understood in the context of the present invention as meaning all possible elements which are arranged on outsoles of footwear in order to increase grip. The term “studs” is intended to include, for example, studs for soccer shoes, spikes for golf shoes, and studs for walking boots.




If the shoes are to be used on changing ground conditions, it is advantageous if the stud is releasably attached to the sole. It has been known to attach studs to the soles of soccer shoes by means of threads. In addition to being able to adapt the shoe to a particular ground condition, worn studs can be replaced so that a new shoe is not necessary. If, however, during a soccer game (or a golf tournament) the studs must be replaced in a very short time due to changing weather conditions and/or changing ground conditions, screw studs anchored by screw threads or by additional pins or expanding elements, etc., are disadvantageous due to the time required to change the studs.




Other attachment systems exist where, for example, the stud can be “clipped” into a corresponding receptacle of the sole simply by inserting the stud without having to perform any additional assembly step. Such constructions are, for example, disclosed in U.S. Pat. Nos. 5,638,615 and 4,035,934, the disclosures of which are hereby incorporated herein by reference in their entireties




U.S. Pat. No. 5,638,615 discloses a metal socket with a circular snap ring provided therein. The snap ring is made from flexible steel and, together with the socket, is embedded in a receptacle for the stud during the manufacture of the sole. When a base portion of the stud to be mounted is inserted, the snap ring is expanded before it snaps into an annular groove of the base portion and thereby fastens the stud. The rotationally symmetric form of the receptacle and the stud allows for rotation of the mounted stud in the receptacle.




Similarly, U.S. Pat. No. 4,035,934 discloses two metal spring pins arranged in a receptacle, which are deflected during insertion of a base member of the stud and engage a corresponding groove of the base member when the base member is completely inserted. The complete receptacle with the spring pin and other components is preassembled on a plate during the manufacture of the sole and is subsequently attached in a corresponding bore of the sole.




Disadvantages of the studs of U.S. Pat. Nos. 5,638,615 and 4,035,934 include the manufacturing complexity and the resulting costs. As previously mentioned, an initial preassembly of the receptacle assembly is required and the receptacle assembly is subsequently connected to the sole in a further manufacturing step. Also, the large number of small parts used renders automation difficult, such that a substantial amount of manual work is required. Further, there are metal parts used in the receptacle assembly that are susceptible to rust, and there is always the danger of losing a spring or a snap ring when the studs are replaced.




It is, therefore, an object of the invention to provide a sole for the releasable attachment of at least one stud, which combines the advantages of an easy mounting of the stud with a simple and cost efficient manufacture of the sole and which does not require the use of a large number of small parts.




SUMMARY OF THE INVENTION




The present invention relates to a sole with at least one receptacle and at least one stud, which can be releasably mounted in the receptacle by insertion. A fastening projection extending from the stud and including a locking member is insertable into the receptacle, thereby deflecting a flexible wall within the receptacle. The flexible wall also includes a locking member that engages the stud locking member to prevent inadvertent release of the stud.




The flexible wall of the receptacle acts like a “spring element,” allowing interlocking of the locking members when the fastening projection of the stud is inserted. Because the flexible wall is an integral part of the sole, no additional components are required, in contrast to the prior art. On the contrary, a sole in accordance with the invention may be manufactured as a single piece, including the receptacle with the flexible wall and the locking member. Typically, a cavity is provided in the sole adjacent to the receptacle, so that the flexible wall is deflected into the cavity during insertion of the fastening projection. This facilitates elastic deflection of the wall, without having to provide special, highly elastic materials in the receptacle.




The fastening projection of the stud can be oblong and the wall between the cavity and the receptacle can be generally parallel to a longitudinal axis of the fastening projection. Thus, the stud is secured against rotation in the receptacle. This is desirable, especially if the studs have a distinct asymmetric shape in order to meet specific functional requirements. Further, if desired, a key and slot or other mating structure can be provided on the projection and in the receptacle so that the stud can be inserted in solely a single orientation.




In one aspect, the invention relates to a sole including a bottom surface defining a receptacle and a stud removably inserted therein. The receptacle includes a flexible wall and a first locking member disposed on an internal surface of the flexible wall. The stud includes a ground-engaging portion and a fastening projection extending therefrom. The fastening projection includes a second locking member disposed on an external surface thereof and is for insertion into the receptacle. The fastening projection deflects the flexible wall when inserted into the receptacle until the first locking member and the second locking member engage.




In another aspect, the invention relates to an article of footwear including an upper and a sole. The sole includes a bottom surface defining a receptacle and a stud removably inserted therein. The receptacle includes a flexible wall and a first locking member disposed on an internal surface of the flexible wall. The stud includes a ground-engaging portion and a fastening projection extending therefrom. The fastening projection includes a second locking member disposed on an external surface thereof and is for insertion into the receptacle. The fastening projection deflects the flexible wall when inserted into the receptacle until the first locking member and the second locking member engage.




In yet another aspect, the invention relates to a stud for a shoe sole. The stud includes a ground-engaging portion and a fastening projection extending from the ground-engaging portion. The fastening projection includes a locking member disposed on an external surface thereof and is insertable into a receptacle disposed in the shoe sole. The fastening projection deflects a flexible wall of the receptacle when inserted into the receptacle until the locking member engages a mating locking member disposed within the receptacle.




In various embodiments of the foregoing aspects of the invention, the sole forms a cavity disposed adjacent the flexible wall of the receptacle. The cavity can receive the flexible wall when deflected by the fastening projection. The first locking member can be a protuberance and the second locking member can be a mating recess for engaging the protuberance when the fastening projection is inserted into the receptacle. In another embodiment, the first locking member can be a recess and the second locking member can be a mating protuberance for engaging the recess when the fastening projection is inserted into the receptacle. During insertion of the fastening projection, the flexible wall is pressed into the cavity until the protuberance and the corresponding recess are aligned and engage each other. In one embodiment, the cavity can be formed as a recess, open to a top surface of the sole.




In other embodiments, the receptacle can include a second flexible wall and an additional first locking member disposed on an internal surface of the second flexible wall. The fastening projection can include a corresponding additional second locking member disposed on the external surface of the fastening projection. The sole can further form a second cavity disposed adjacent the second flexible wall of the receptacle. The second cavity can receive the second flexible wall when deflected by the fastening projection.




Furthermore, the receptacle, the cavity, and the flexible wall can be integrally formed with the sole. In one embodiment, the fastening projection of the stud has a generally oblong shape. The flexible wall(s) of the receptacle can be substantially parallel to a longitudinal axis of the fastening projection. In one embodiment, at least one side of the receptacle is at least partially circumscribed by the cavity and the flexible wall. The first flexible wall and the second flexible wall can be generally disposed on opposite sides of the receptacle. The two second locking members can be disposed on a first longitudinal side and a second longitudinal side of the fastening projection, respectively, and the two first locking members can be disposed on the corresponding flexible walls of the receptacle.




In addition, the ground-engaging portion of the stud can optionally include an engagement feature for facilitating removing the stud from the receptacle. The engagement feature can include at least one recess disposed on an external surface of the ground-engaging portion. Alternatively, the engagement feature can include two recesses generally disposed on opposite sides of an external surface of the ground-engaging portion. In one embodiment, the receptacle is disposed at least partially within a downwardly projecting base member disposed on the bottom surface of the sole. The base member can optionally include an insert disposed within a distal end of the receptacle. The insert can optionally include a metal ring. The sole can include a plurality of receptacles and a plurality of corresponding studs.




These and other objects, along with advantages and features of the present invention herein disclosed, will become apparent through reference to the following description, the accompanying drawings, and the claims. Furthermore, it is to be understood that the features of the various embodiments described herein are not mutually exclusive and can exist in various combinations and permutations.











BRIEF DESCRIPTION OF THE DRAWINGS




The drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention. In the following description, various embodiments of the present invention are described with reference to the following drawings, in which:





FIG. 1

is a schematic perspective view of a front portion of a sole in accordance with the invention;





FIG. 2

is a schematic top plan view of a portion of the sole of

FIG. 1

;





FIG. 3

is a schematic cross-sectional view of a detachable cleat system in accordance with the invention taken along line


3





3


in

FIG. 2

;





FIG. 4

is a schematic perspective view of one embodiment of a stud in accordance with the invention;





FIG. 5

is a schematic cross-sectional view of an alternative detachable cleat system in accordance with the invention;





FIGS. 6A-6C

are schematic top, side, and cross-sectional views of an insert for use in the detachable cleat system of

FIG. 5

;





FIGS. 7A and 7B

are schematic plan and side views of a ring for use in the detachable cleat system of

FIG. 5

; and





FIG. 8

is a schematic plan view of a portion of a sole having an alternative cavity shape and location in accordance with the invention.











DETAILED DESCRIPTION OF THE INVENTION




Embodiments of the present invention are described below. It is, however, expressly noted that the present invention is not limited to these embodiments, but rather the intention is that modifications that are apparent to the person skilled in the art are also included. In particular, the present invention is not intended to be limited to soccer shoes, but rather to be used for all types of footwear in which standard profiled soles are insufficient to ensure that the wearer does not slip, so projections that penetrate into the ground (studs, spikes, etc.) are used, and the projections are releasably connected to the shoe sole. Further, only a left or right sole is depicted in any given figure; however, it is to be understood that the left and right soles are typically mirror images of each other and the description applies to both left and right soles. In certain activities that require different left and right sole configurations or performance characteristics, the soles need not be mirror images of each other.





FIG. 1

depicts a front portion of one embodiment of a sole


1


attached to an upper


49


in accordance with the invention. The sole


1


includes a plurality of integrally formed base members


10


projecting downwardly from a bottom surface


3


of the sole


1


and to which a corresponding number of studs


20


are releasably attached. The arrangement of the base members


10


along the edge of the sole


1


is only one possible configuration, as used in soccer shoes, for example; however, any number or configuration of base members


10


and studs


20


is also contemplated and within the scope of the invention. Alternatively or additionally, base members


10


can also be arranged in a heel portion (not shown) of the sole


1


. In addition to the base members


10


for receiving the releasable studs


20


, one or more studs


2


can be provided integrally or rigidly anchored to the sole


1


.




The stud


20


, according to one embodiment, is depicted in FIG.


4


. The stud


20


includes a ground-engaging portion


25


and a fastening projection


21


extending therefrom. The ground-engaging portion


25


has a generally oblong, frusto-conical shape and the fastening projection


21


has a generally oblong shape; however, the shape and size of the ground-engaging portion


25


and the fastening projection


21


can be chosen to suit a particular application. For example, the shape of the fastening projection


21


could be polygonal, arcuate, or combinations thereof. In the present application, the term polygonal is used to denote any shape including at least two line segments, such as rectangles, trapezoids, triangles, etc. Arcuate shapes include, for example, circular and elliptical.




Further, the fastening projection


21


includes a second locking member


23


disposed on an external longitudinal surface


19


of the fastening projection


21


. There can be an additional second locking member


23


disposed on an opposite side of the fastening projection


21


. Alternatively, the second locking member


23


can be disposed on an end of the fastening projection


21


. The second locking member


23


is depicted as a generally rectangular recess; however, the second locking member


23


could be essentially any size or shape to suit a particular application. In an alternative embodiment, the second locking member


23


could be a protuberance.




The ground-engaging portion


25


includes an optional engagement feature


22


for facilitating disengaging the stud


20


from the sole


1


. The engagement feature


22


shown is a recess disposed on an external surface


29


of the ground-engaging portion


25


of the stud


20


. Alternatively, the engagement feature


22


could include a second recess disposed on the opposite side of the stud


20


or could be disposed along an edge


33


of the ground-engaging portion


25


.




Referring back to

FIG. 1

, two arrows


7


schematically indicate that the stud


20


is releasably mounted to the sole


1


by insertion of its fastening projection


21


into a receptacle


11


at least partially formed and disposed within the corresponding base member


10


. No other action, such as screwing or otherwise rotating the stud


20


is necessary for the attachment of the stud


20


after insertion of the fastening projection


21


.




To remove the stud


20


from the base member


10


, the reverse movement takes place, i.e., the stud


20


is pulled essentially vertically out of the receptacle


11


. To assist in removing the studs


20


, the engagement feature


22


can be provided on the sides of the stud


20


. The engagement feature


22


can be engaged by a suitable claw-like tool to securely grasp and remove the stud


20


. Alternatively, the engagement feature


22


could be a slit-like recess disposed on the edge


33


of the stud


20


adjacent the base member


10


, such that a tool with a planar tip, such as screwdriver, could be used to assist in removing the stud


20


by prying. In addition, other types of engagement features


22


can be provided for engagement with the tool, for example, circular recesses or any suitable lateral protrusion(s). The foregoing method of engaging and disengaging the stud


20


allows a user to quickly replace all of the studs


20


on the sole


1


or any damaged studs, as necessary. Thus, the gripping properties of the shoe can be quickly adapted in response to changing ground conditions or stud wear, even during a game.





FIG. 2

shows a detailed view of a top surface


4


of a portion of the sole


1


of FIG.


1


. As can be seen, two inwardly directed protuberances


12


are arranged inside the receptacle


11


, which engage the corresponding recesses


23


of the fastening projection


21


of the stud


20


when it is completely inserted into the receptacle


11


. The inwardly directed protuberances


12


form the first locking members and are disposed on internal surfaces


17


of the flexible walls


16


. Alternatively, the first locking members


12


could be recesses that engage laterally extending protuberances (second locking members


23


) on the fastening projection


21


of the stud


20


. Also shown are two cavities


15


disposed adjacent the flexible walls


16


to permit flexure of the walls


16


when the stud fastening projection


21


is inserted into the receptacle


11


.





FIG. 3

is an enlarged cross-sectional view of the portion of the sole


1


, the base member


10


, and the stud


20


. As can be seen, the two cavities


15


are arranged adjacent the flexible walls


16


of the receptacle


11


. As shown in

FIGS. 2 and 3

, the cavities


15


are generally oblong recesses in the base member


10


and are open to the top surface


4


of the sole


1


. This arrangement facilitates manufacture and removal from a mold, where the complete sole


1


, including all base members


10


and receptacles


11


, is made by injection molding from a single piece of plastic material; however, for the operation of the invention, it is not required. The cavity


15


can, however, be manufactured with a closed top side. Such a closed top side could, for example, be provided by an additional foil (not shown) or cover layer closing the cavities


15


after molding the sole


1


in order to prevent glue or other material from entering the cavities


15


during attachment of an insole, for example.




When, as indicated in

FIG. 3

by vertical arrow


39


, the fastening projection


21


is inserted into the receptacle


11


, an upper end


27


pushes the flexible walls


16


and first locking members


12


apart (arrows


37


). This is possible, because the flexible wall(s)


16


positioned between the receptacle


11


and the respective cavity


15


has a certain elasticity, and can therefore be deflected elastically like a leaf spring in bending into the cavity


15


. The material used for the sole


1


determines, together with the thickness and the length of the flexible wall(s)


16


, the resistance to the fastening projection


21


being inserted into the receptacle


11


. Generally, the flexible wall(s)


16


is substantially perpendicularly disposed in the base member


10


and is generally parallel to a longitudinal axis


31


of the fastening projection


21


(FIG.


4


). Alternatively, the flexible wall(s)


16


could be biased, for example inwardly, to increase or decrease the resistance and travel of the flexible wall(s)


16


. Generally, once the second locking member(s)


23


and the first locking member(s)


12


engage, thereby locking the stud


20


in place, the flexible wall(s)


16


at least partially returns to its initial, non-deflected position. In one embodiment, the fastening projection


21


and the receptacle


11


have corresponding asymmetric shapes that unambiguously define an orientation of the mounted stud


20


. This helps to ensure a correct arrangement of the stud


20


, even if the attachment is performed in a great hurry, for example during a game.




Depending on the materials used for the sole


1


, it can be advantageous to provide the first locking member


12


or the upper end


27


of the fastening projection


21


with laterally inclined edges or chamfers


41


to facilitate insertion. The first locking member(s)


12


is typically disposed on a portion of the flexible wall(s)


16


closest the top surface


4


, so that the majority of the lower part of the receptacle


11


is capable of providing a reliable seat for the fastening projection


21


.




When the fastening projection


21


of the stud


20


has been inserted into the receptacle


11


until it stops, the first locking member(s)


12


engages the second locking member(s)


23


via the elastic spring-back of the flexible wall(s)


16


between the cavity(ies)


15


and the receptacle


11


, thereby fastening the stud


20


to the sole


1


. In contrast to the prior art, no additional metal and/or small components are necessary for locking. The sole


1


itself includes the cavity(ies)


15


and the flexible wall(s)


16


, which reliably anchor the fastening projection


21


within the receptacle


11


. As a result, an advantage of the present invention is realized, because only a single injection molding process is, together with the production of the studs


20


, necessary for manufacturing a detachable cleat system in accordance with the invention.




As shown in

FIGS. 1 and 3

, the base member


10


itself projects like a stud downwardly from the sole


1


. As such, the base member


10


can have a grip-improving function and provide the necessary space in the sole


1


for the arrangement of the receptacle


11


and the cavity(ies)


15


. Further, the enlarged base member


10


prevents excessive strain where the base member


10


projects from the sole


1


, thereby reducing the possibility of breaking-off single studs under peak loads. Alternatively, the base member


10


can be integrated into the sole


1


, such that the lower opening of the receptacle


11


is flush with the bottom surface


3


of the sole


1


.




In the embodiment shown in

FIG. 1

, the fastening projection


21


of the stud


20


, as well as the corresponding receptacle


11


, has a generally oblong shape and the cavities


15


generally extend parallel thereto. Thus, the stud


20


, of which the fastening projection


21


also has an oblong shape, is secured against rotation. It is, however, also possible to provide alternative or additional cavities


15


and corresponding walls


16


, which surround semicircularly the ends of the oblong receptacle


11


(see FIG.


8


).




Further, the receptacle


11


can have a distinct asymmetric shape corresponding to a similar shape of the fastening projection


21


, so that the stud


20


can only be inserted in a specific orientation. If the studs


20


are different for different parts of the sole, it is further possible to provide individually designed receptacles


11


and fastening projections


21


, so that each stud


20


fits only into its corresponding receptacle


11


or a limited number of receptacles


11


. Alternatively, the sole


1


could include one or more cavities


15


with corresponding walls


16


having projections or recesses that are arranged around a rotationally symmetric receptacle


11


, so that rotation of the fastening projection


21


is possible inside the receptacle


11


. In this case, the receptacle


11


could be surrounded by a plurality, for example three, cavities


15


with corresponding walls


16


. In addition, the external surfaces of the ground-engaging portion


25


and the base member


10


can have corresponding shapes, such that the external surfaces are flush when the stud


20


is attached, so that the external surfaces smoothly conform to each other.




The various components of the detachable cleat system can be manufactured by, for example, injection molding or extrusion. Extrusion processes may be used to provide a uniform shape, such as a single monolithic frame for the sole


1


. Insert molding can then be used to provide the desired geometry of, for example, the receptacles


11


, or the receptacles


11


could be created in the desired locations by a subsequent machining operation. Other manufacturing techniques include melting or bonding additional portions. For example, the base members


10


may be adhered to the sole


1


with a liquid epoxy or a hot melt adhesive, such as ethylene vinyl acetate (EVA). In addition to adhesive bonding, portions can be solvent bonded, which entails using a solvent to facilitate fusing of the portions to be added to the sole. In one embodiment, the sole


1


, base member


10


, flexible walls


16


, and cavities


15


can be integrally formed by a single step called dual injection, where two or more materials of differing densities are injected simultaneously to integrally create, for example, the sole


1


and the flexible walls


16


.




The various components of the detachable cleat system can be manufactured from any suitable polymeric material or combination of polymeric materials, either with or without reinforcement. Suitable materials include: polyurethanes, such as a thermoplastic polyurethane (TPU); ethylene vinyl acetate (EVA); thermoplastic polyether block amides, such as the Pebax® brand sold by Elf Atochem; thermoplastic polyester elastomers, such as the Hytrel® brand sold by DuPont; nylons, such as nylon


12


, which may include 10 to 30 percent or more glass fiber reinforcement; silicones; polyethylenes; polyamides; and equivalent materials. Reinforcement, if used, may be by inclusion of glass or carbon graphite fibers or para-aramid fibers, such as the Kevlar® brand sold by DuPont, or other similar method. Also, the polymeric materials may be used in combination with other materials, for example rubber. Additionally, ceramic, aluminum, or other metals, which combine a low weight with high wear resistance, can be used for the studs


20


. In the case of metal studs, the fastening projection


21


may be coated with a plastic layer that can slightly deform during insertion into the receptacle


21


. Other suitable materials will be apparent to those skilled in the art.





FIG. 5

depicts an alternative embodiment of a detachable cleat system in accordance with the invention. The sole


100


and stud


120


are similar in nature to the sole


1


and stud


20


described hereinabove. The sole


100


includes a base member


110


, a receptacle


111


disposed therein, two flexible walls


116


, and two cavities


115


. The receptacle


111


includes two first locking members


112


in the form of recesses disposed in the flexible walls


116


. The base member


110


further includes an optional insert


118


that can stabilize and strengthen the detachable cleat system. The stud


120


includes a ground-engaging portion


125


and a fastening portion


121


extending therefrom. The fastening portion


121


includes two second locking members


123


in the form of laterally extending protuberances disposed on an external surface of the fastening portion


121


. The fastening portion


121


also includes an engagement feature


122


in the form of two recesses disposed on an external surface of the ground-engaging portion


125


.




The insert


118


is shown in greater detail in

FIGS. 6A-6C

. The insert


118


has a generally oblong shape and is disposed in a recess


140


located at a distal end


142


of the base member


110


. Typically, the size and shape of the insert


118


will correspond to the size and shape of the base member


110


. The insert


118


includes an opening


144


that corresponds to the size and shape of the receptacle


111


to allow for the passage of the fastening portion


121


therethrough.




In one embodiment, the insert


118


can include an optional metal (e.g., steel) ring


119


to increase stability and structural integrity of the cleat system. The ring


119


is shown in greater detail in

FIGS. 7A and 7B

. The ring


119


is generally oblong in shape and includes an opening


148


therethrough. As discussed above with respect to the insert


118


, the size and shape of the ring


119


generally corresponds to the size and shape of the insert


118


and, by extension, the size and shape of the base member


110


. The opening


148


also corresponds to the size and shape of the receptacle


111


to allow for the passage of the fastening portion


121


therethrough. The ring


119


is shown as a relatively thin piece; however, the thickness of the ring


119


can vary to suit a particular application.




The insert


118


can be molded from polyamide mixed with glass fibers; however, the insert


118


could be manufactured from any of the materials and by any process described hereinabove or known to those skilled in the art. In one embodiment, the insert


118


is manufactured separately and then placed in the mold in which the sole


1


is produced. This method of manufacture achieves a good bond between the sole


1


and the insert


118


, especially when the sole


1


is also made from polyamide. The insert


118


can be injection molded around the ring


119


in the embodiment that includes the optional insert


118


and ring


119


.





FIG. 8

depicts a top surface


204


of a portion of a sole


200


having an alternative cavity


215


arrangement. In this arrangement, the flexible walls


216


and the cavities


215


are generally arcuate and surround semicircularly ends of each oblong receptacle


211


. When a fastening projection of a stud is inserted into the receptacle


211


, the flexible walls are deflected longitudinally, i.e., parallel with a longitudinal axis


231


of the receptacle


211


.




Having described certain embodiments of the invention, it will be apparent to those of ordinary skill in the art that other embodiments incorporating the concepts disclosed herein may be used without departing from the spirit and scope of the invention. For example, the wall(s) and cavity(ies) can be provided in the studs, with the mating structure provided in the sole. Alternatively or additionally, locking members may be selectively provided on fewer than all walls in all receptacles, or along solely one side of the stud fastening projection. Each locking member may include multiple protuberances or recesses, as well as combinations thereof. Additionally, the locking member protuberances and recesses need not be of square or rectangular cross-section, as depicted. They could be provided with sawtooth or angled walls to facilitate insertion and provide enhanced retention against inadvertent release. Accordingly, the described embodiments are to be considered in all respects as only illustrative and not restrictive.



Claims
  • 1. A sole comprising:a bottom surface defining a receptacle, the receptacle including a flexible wall and a first locking member disposed on an internal surface of the flexible wall; and a stud including a ground-engaging portion and a fastening projection extending therefrom for insertion into the receptacle, the fastening projection including a second locking member disposed on an external surface thereof, wherein the fastening projection deflects the flexible wall when inserted into the receptacle until the first locking member and the second locking member engage.
  • 2. The sole of claim 1, further comprising a cavity disposed adjacent the flexible wall of the receptacle for receiving the flexible wall when deflected by the fastening projection.
  • 3. The sole of claim 1, wherein the first locking member is a protuberance and the second locking member is a mating recess for engaging the protuberance when the fastening projection is inserted into the receptacle.
  • 4. The sole of claim 1, wherein the first locking member is a recess and the second locking member is a mating protuberance for engaging the recess when the fastening projection is inserted into the receptacle.
  • 5. The sole of claim 2, wherein the receptacle includes a second flexible wall and an additional first locking member disposed on an internal surface of the second flexible wall and the fastening projection includes a corresponding additional second locking member disposed on the external surface of the fastening projection.
  • 6. The sole of claim 5, further comprising a second cavity disposed adjacent the second flexible wall of the receptacle for receiving the second flexible wall when deflected by the fastening projection.
  • 7. The sole of claim 2, wherein the cavity is formed as a recess open to a top surface of the sole.
  • 8. The sole of claim 2, wherein the receptacle, the cavity, and the flexible wall are integrally formed with the sole.
  • 9. The sole of claim 1, wherein the fastening projection of the stud has a generally oblong shape.
  • 10. The sole of claim 9, wherein the flexible wall is substantially parallel to a longitudinal axis of the fastening projection.
  • 11. The sole of claim 1, wherein at least one side of the receptacle is circumscribed by the cavity and the flexible wall.
  • 12. The sole of claim 6, wherein the first flexible wall and the second flexible wall are generally disposed on opposite sides of the receptacle.
  • 13. The sole of claim 5, wherein the two second locking members are disposed on a first longitudinal side and a second longitudinal side of the fastening projection and the two first locking members are disposed on the corresponding flexible walls.
  • 14. The sole of claim 1, wherein the ground-engaging portion of the stud includes an engagement feature for facilitating removing the stud from the receptacle.
  • 15. The sole of claim 14, wherein the engagement feature comprises at least one recess disposed on an external surface of the ground-engaging portion.
  • 16. The sole of claim 14, wherein the engagement feature comprises two recesses generally disposed on opposite sides of an external surface of the ground-engaging portion.
  • 17. The sole of claim 1, wherein the receptacle is disposed at least partially within a downwardly projecting base member disposed on the bottom surface of the sole.
  • 18. The sole of claim 17, wherein the base member comprises an insert disposed within a distal end of the receptacle.
  • 19. The sole of claim 18, wherein the insert comprises a metal ring.
  • 20. The sole of claim 1, wherein the sole comprises a plurality of receptacles and a plurality of corresponding studs.
  • 21. An article of footwear including an upper and a sole, the sole comprising:a bottom surface defining a receptacle, the receptacle including a flexible wall and a first locking member disposed on an internal surface of the flexible wall; and a stud including a ground-engaging portion and a fastening projection extending therefrom for insertion into the receptacle, the fastening projection including a second locking member disposed on an external surface thereof, wherein the fastening projection deflects the flexible wall when inserted into the receptacle until the first locking member and the second locking member engage.
Priority Claims (1)
Number Date Country Kind
101 18 986 Apr 2001 DE
US Referenced Citations (10)
Number Name Date Kind
1141889 Trolle Jun 1915 A
2607134 Langer Aug 1952 A
3054197 Morgan et al. Sep 1962 A
4035934 Hrivnak Jul 1977 A
4633600 Dassler et al. Jan 1987 A
4644672 Dassler et al. Feb 1987 A
5361518 Sussmann et al. Nov 1994 A
5638615 Korsen Jun 1997 A
6108944 Savoie Aug 2000 A
6513266 Ijiri Feb 2003 B1
Foreign Referenced Citations (1)
Number Date Country
1 068 813 Jan 2001 EP