The present invention relates to damping mechanisms slowing the closure of cabinet door hinges. In particular, the invention relates to a detachable, adjustable, and reusable attachment for connection to pre-existing hinge assemblies that provides a damped door closure.
In the field of cabinetry and mill work a pervasive problem is uncontrolled closure of doors. Uncontrolled closure often results in slamming of cabinetry doors creating unwanted noise and premature wearing of cabinet hinges and cabinet faces. The art has responded generally to this problem by providing damping mechanisms.
Damping mechanisms are generally comprised of a spring loaded piston contained in a fluid filled cylinder for engagement with the back side of the cabinet door. In the prior art, the damping mechanism is often very close to the pivot axis of the hinge. Such placement increases the force perpendicular to the piston rod on closure of the cabinet door thereby wearing the piston rod and the seals which contain the damping fluid. Failure of the seals or the piston rod thus shortens the life cycle of the entire hinge because of the failure of the damping piston.
Premature failure is also caused by the inability of prior art hinges to adjust to the weight of the cabinet door on which they are employed.
U.S. Pat. No. 4,190,925 to Koivusalo discloses a damped hinge. A first hinge plate is attached to the door and a second to the door frame. The first hinge plate is provided with a pair of guide sleeves in which a force-transmitting rod is guided for movement in a direction parallel to the hinge axis. A helical cam attached to the second hinge plate and the piston rod follows a slot when the door swings and moves the piston rod. The piston rod is housed vertically thus adding bulk to the hinge assembly. Since the hinge is integral to the damper, failure of the damper requires replacement of the hinge. Further, the angle of contact of the hinge with the damper is extreme, leading to premature wear and failure.
U.S. Pat. No. 5,383,253 to Lin discloses a hydraulic buffer hinge The device couples a cushion spring connected to two swinging plates with a hydraulic buffer to slow the return stroke of a swinging door. The cushion spring is aligned parallel to the pivot axis of the hinge while the piston of the hydraulic buffer is aligned perpendicularly to the pivot axis of the hinge. The damping force of the self-contained hydraulic buffer is not adjustable. Upon failure, the entire hinge assembly requires replacement.
U.S. Pat. No. 6,928,699 to Sawa discloses an automatic closing door hinge mechanism. A first wing plate includes a cylinder and a piston while a second wing plate includes an operation rod engaged with the piston. A cam is formed on the piston. An engaging part provided on the operation rod is movable in the cam. A sphere on the outer surface of the piston moves in a lengthwise groove in the cylinder to allow the piston to slide within the cylinder. Impact of the door closing is pneumatically damped within the cylinder. The apparatus is bulky and requires replacement upon failure of the piston.
Referring to
Further, when the damper mechanism fails, the entire hinge assembly must often be replaced. Removing the entire cabinet door and replacing the hinge instead of repairing it increases the cost of replacement.
Thus, there is a need for a damper hinge device that is compact and removable.
There is also a need for a damper hinge device that extends the life cycle of the mechanism and the surrounding cabinetry.
There is also a need for a damper hinge device which is capable of contact point adjustment to provide for various applications.
It is also desirable to effectuate a damped hinge mechanism which extends the operational contact angle thereby allowing for extended contact and more effective door closure.
It is also desirable to effectuate a damper hinge mechanism with a low profile to reduce interference with operation and conserve space.
In a preferred embodiment, the damper hinge mechanism comprises a body having a connector portion and a housing portion, a spring damper assembly slidingly and removably engaged with the interior of the housing portion.
The spring damper assembly comprises a cylinder slidingly engaged with a piston and a piston rod. The cylinder is filled with a damping fluid such as mineral oil surrounding the piston rod and a spring biasing the piston. The cylinder includes a flexible tip for engagement with the hinge part mounted on the cabinet door. In various embodiments, the flexible tip is a dense energy absorbing foam rubber, rubber, or plastic.
In one embodiment, the connector portion includes a fastening hook and a plurality of support abutments for removable engagement with a standard hinge body. In this embodiment, the housing portion is angled with respect to the connector portion to engage the hinge part mounted on a swinging door at an angle which reduces stress on the piston and cylinder.
In another embodiment, the connector portion includes a securing hook, an adjustment hole to allow a user to adjust the hinge, and a cam locking mechanism. In this embodiment, the housing portion has a gap along the axis of the housing portion to reduce weight and material costs. This embodiment further comprises an adjustment knob for adjusting the contact point and the compressive strength of the spring damper assembly with a hinge part mounted on a swinging door. The piston rod is removably supported by the adjustment knob. The adjustment knob is threaded into the housing portion, providing axial adjustment for the spring damper assembly.
The disclosed embodiments will be described with reference to the accompanying drawings. Like pieces in different drawings carry the same number.
Referring to
Base 201 has support abutments 209, 210, 215, and 211, all of which are angled to facilitate the off-set position of housing portion 300 and are adjacent to side 202 attached to base 201. Support abutment 215 is adjacent to side 202 and fastener hook 207. Base 201 further has support abutments 212, 213, 216, and 214, all of which are angled to facilitate the off-set position of housing portion 300 and are adjacent to base 201 and side 202. Support abutment 216 is adjacent to side 203 and fastener hook 207. Support abutment 209 is positioned adjacent to side 202, generally opposite from support abutment 212 adjacent to side 203. Support abutment 210 is positioned adjacent to side 202, generally opposite support abutment 213 adjacent to side 203. Support abutment 211 is positioned adjacent to side 202, generally opposite support abutment 214 adjacent to side 203.
Housing portion 300 has spring damper end 302, inside surface 303, and outside surface 304.
In a preferred embodiment, body 100 is made of a durable plastic, but can be made of other rigid materials such as cast aluminum, metal, metal alloy, or zinc die cast.
Receiver 500 has flange 501, barrel 502, inside surface 507, and outside surface 506. Flange 501 has hole 503 and slots 505, 508, and 509 at proximal end 504 to slidingly receive spring damper assembly 400. Receiver 500 is inserted into hole 306 and outside surface 506 is frictionally engaged with inside surface 303 of housing portion 300.
In a preferred embodiment, receiver 500 is made of a durable plastic, but can be made of other materials such as a durable metal or metal alloy.
Spring damper assembly 400 is slidingly engaged with inside surface 507 of receiver 500 and removably supported by receiver end 510. Spring damper assembly 400 comprises cylinder 420 having proximal end 401, distal end 402, and outside surface 403. Flexible tip 404 has a generally convex shape and is removably attached to distal end 402 by frictional engagement with mounting post 413 and distal end 402. Guide flanges 405, 406, and 407 are attached to outside surface 403 at proximal end 401 and slidingly engage with slots 505, 508, and 509 in flange 501 of receiver 500. Piston rod 408 is slidingly engaged with proximal end 401 and is connected to a piston. The piston is slidingly engaged with an inside surface of cylinder 420. The inside surface of cylinder 420 forms a fluid chamber, which contains a damper fluid. Piston rod 408 is concentrically aligned with a piston guide in proximal end 401. The piston guide forms a seal with piston rod 408 to prevent the damper fluid from escaping cylinder 420. The piston has at least one fluid channel through which the damper fluid can pass. A spring is positioned between the piston and distal end 402 and urges against the piston and distal end 402.
In a preferred embodiment, cylinder 420 is formed of extruded plastic or other suitable materials for lightweight durability and affordability. Piston rod 408 is made of aluminum, but can be made of other metals or metal alloys with similar lightweight and strength properties. The piston is made of aluminum or can be made of other durable, lightweight materials known in the art. Flexible tip 404 may be made of plastic, rubber, or a dense energy absorbing foam rubber. The damper fluid is a mineral oil, but other fluids known in the art may be suitably employed. The damper fluid fills approximately 80% of the volume of the inside of cylinder 420 less the volumes of piston rod 408, the piston, and the spring. Other suitable fluid capacities known in the art may be employed as well. The spring is made of a durable metal with a spring constant in a range of approximately 10 lbs./inch to 20 lbs./inch.
Referring to
In a preferred embodiment, off-set angle ω is in a range of about 1° to about 20°.
Referring to
Referring to
F′1x=F1 cos β′;
and from
where β′=β+ω, ω is the off-set angle of the preferred embodiment, with β=45°, ω=10°;
reduction from F1x to F′1x; therefore a 9.5% reduction from F2 and F3 to F′2 and F′3, respectively; thereby reducing m1 to m′1.
The example shows that the force resisted by the cylinder F′1x is reduced, thereby reducing wear on the cylinder and increasing the useful life of the damping mechanism.
Referring to
At impact position 807, door portion 650 applies force 903 on spring damper assembly 400. The flexibility of flexible tip 404 and the contents of cylinder 420 of spring damper assembly 400 urge to absorb force 903. As door 750 and door portion 650 continue to swing closed through angle λ, piston rod 408 remains stationary relative to housing portion 300 and receiver 500. Angle λ is approximately 30°. Spring damper assembly 400 slides through housing portion 300 against the bias of the spring and the piston attached to piston rod 408, moving through the inside of cylinder 420 to closed position 808. The damper fluid moves through the fluid channels in the piston to dampen force 903.
Referring to
Housing portion 1300 has receiver end 1301, spring damper end 1302, outside surface 1303, and inside surface 1304. Receiver end 1301 has hole 1308. Hole 1308 has internal threads 1309, which are adapted to receive adjustment knob 1500. Spring damper end 1302 has hole 1306. Hole 1306 has slot 1305 to slidingly receive guide flange 405 on spring damper assembly 400. Gap 1307 is positioned axially along housing portion 1300 to conserve weight and material costs.
In a preferred embodiment, body 1100 is made of a zinc die cast, but can be made of a suitable plastic, a suitable metal, or a suitable metal alloy. Fastener 1210 can be a multitude of fasteners known in the art. Cam lock 1211 and cam cap 1220 are made of a durable metal, but can be made of a durable plastic or metal alloy.
Adjustment knob 1500 has receiving hole 1505 to removably support piston rod 408 of spring damper assembly 400. Adjustment knob 1500 further has a set of external threads that match internal threads 1309 in hole 1308 of housing portion 1300.
In a preferred embodiment, adjustment knob 1500 is made of a durable plastic, but can be made of a durable metal or metal alloy.
Spring damper assembly 400 is slidingly engaged with inside surface 1304 of housing portion 1300 and removably supported by receiving hole 1505 of adjustment knob 1500. Spring damper assembly 400 comprises cylinder 420 having proximal end 401, distal end 402, and outside surface 403. Flexible tip 404 has a generally convex shape and is removably attached to distal end 402 by frictional engagement with mounting post 413 and distal end 402. Guide flange 405 is attached to outside surface 403 at proximal end 401 and is slidingly engaged with slot 1305 of housing portion 1300. Piston rod 408 is slidingly engaged with proximal end 401 and is connected to a piston. The piston is slidingly engaged with the inside surface of cylinder 420. The inside surface of cylinder 420 forms a fluid chamber, which contains a damper fluid. Piston rod 408 is concentrically aligned with a piston guide in proximal end 401. The piston guide forms a seal with piston rod 408 to prevent the damper fluid from escaping cylinder 420. The piston has at least one fluid channel through which the damper fluid can pass. A spring is positioned between the piston and distal end 402 and urges against the piston and distal end 402.
In a preferred embodiment, cylinder 420 is formed of extruded plastic or other suitable materials for lightweight durability and affordability. Piston rod 408 is made of aluminum, but can be made of other metals or metal alloys with similar lightweight and strength properties. The piston is made of aluminum or can be made of other durable, lightweight materials known in the art. Flexible tip 404 may be made of plastic, rubber, or a dense energy absorbing foam rubber. The damper fluid is a mineral oil, but other fluids known in the art may be suitably employed. The damper fluid fills approximately 80% of the volume of the inside of cylinder 420 less the volumes of piston rod 408, the piston, and the spring. Other suitable fluid capacities known in the art may be employed as well. The spring is made of a durable metal with a spring constant in a range of approximately 10 lbs./inch to 20 lbs./inch.
Adjustment knob 1500 is threadingly engaged with receiver end 1301. Spring damper assembly 400 slides into hole 1306 at spring damper end 1302. Guide flange 405 slides into slot 1305 to allow piston rod 408 to be removably supported in receiving hole 1505.
The damping functionality is adjusted by turning adjustment knob 1500 in direction 1900 or in direction 1901. Advancing adjustment knob 1500 further axially into housing portion 1300 in direction 1902 at receiver end 1301 results in increasing the compressive strength of spring damper assembly 400 because spring damper assembly 400 extends further axially away from housing portion 1300 at spring damper end 1302 and catches the swinging door earlier in its swing path.
Retreating adjustment knob 1500 out of housing portion 1300 in direction 1903 at receiver end 1301 results in decreasing the compressive strength of spring damper assembly 400 because the swinging door will meet spring damper assembly 400 further along in its swing path.
Referring to
Fastener 1210 has shaft 1228 and cam pin 1227. Cam pin 1227 is attached to the end of shaft 1228 in an off-center position on flat surface 1229. Shaft 1228 is situated through hole 1209 and adjacent to cam lock 1211. Cam pin 1227 is situated through hole 1225 of cam lock 1211 to attach to cam cap 1220 by insertion into hole 1230 and welded into place by a welding means known in the art. Bottom surface 1212 of cam cap 1220 is then slidingly secured onto surface 1226 of cam lock 1211. Cam pin 1227 freely rotates within hole 1225.
In another embodiment, cam cap 1220 is eliminated and the end of cam pin 1227 is stamped to deform the end of cam pin 1227 to a diameter larger than the diameter of hole 1225 to secure cam pin 1227 to cam lock 1211. Cam pin 1227 freely rotates within hole 1225.
Referring to
To detach attachment 1000 from a pre-mounted hinge, fastener 1210 is rotated in direction 2000 or 2001, thereby retreating cam lock 1211 in direction 2003 to re-seat cam lock 1211 on riser 1213, as will be further described below. Attachment 1000 is then pulled from the pre-mounted hinge.
Referring to
Recess 1250 and hole 1209 have an oblong shape to enable fastener 1210 to move laterally within hole 1209 and recess 1250 to compensate for the offset position of cam pin 1227, as will be described below.
The movement of cam lock 1211 and fastener 1210 will be described with reference to
Referring to
Referring to
Referring to
In the extended position, cam lock 1211 engages a pre-mounted hinge to secure attachment 1000 to the hinge.
To retreat cam lock 1211 from the extended position away from adjustment hole 1207, shaft 1228 may be rotated in a clockwise direction or a counterclockwise direction about central axis 1251.
Referring to
To complete the retraction of cam lock 1211, shaft 1228 is rotated in hole 1209 about central axis 1251 in a counterclockwise direction approximately 90° from the partially retracted position in
It will be appreciated by those skilled in the art that shaft 1228 may be rotated in a clockwise direction to extend and retract cam lock 1211, thereby reversing the order of positions described in
Referring to
At impact position 1807, door portion 1650 applies force 1903 on spring damper assembly 400. The flexibility of flexible tip 404 and the contents of cylinder 420 of spring damper assembly 400 urge to absorb force 1904. As door 1750 and door portion 1650 continue to swing closed through angle γ, piston rod 408 remains stationary relative to housing portion 1300 and adjustment knob 1500. Angle γ is approximately 30°. Spring damper assembly 400 slides through housing portion 1300 against the bias of the spring and the piston attached to piston rod 408, moving through the fluid chamber to closed position 1808. The damper fluid moves through the at least one fluid channel to dampen force 1904.
It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.
This application is a continuation in part of U.S. application Ser. No. 13/199,670 filed Sep. 7, 2011. The patent application identified above is incorporated here by reference in its entirety to provide continuity of disclosure.
Number | Date | Country | |
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Parent | 13199670 | Sep 2011 | US |
Child | 14150525 | US |