The invention relates generally to systems, devices and methods for magnetically attaching devices to an attachment object.
Devices for detachably connecting or attaching a device to an object are known. For example, clamping devices and adapters may be used to connect cameras, phones, GPS devices, to cars, motorcycles, persons, and so on. For such known devices, even when a particularly secure connection is made, attaching and detaching the device, such as a phone, is often difficult or cumbersome, with the degree of security being proportional to the degree of difficulty of use.
Embodiments of the present invention address shortcomings of such connecting devices and are directed generally to magnet-based devices, systems and methods for detachably connecting devices, such as a phone, to an attachment object. In an embodiment, the present disclosure is directed to a phone mount system that uses the phone itself as a moment arm to decrease the force required to remove the phone from the mount, as will be explained further below.
In an embodiment, the phone mount system includes a ferromagnetic backer plate that is attracted to the magnet of the system. The interfacing body that carries the load path has a high coefficient of friction material to maximize shear force. To release the phone from the mount, the user twists the phone until sufficient force decreases to de-couple the phone from the mounting device. The release mechanism may include a two-stage release such as push and then twist. The mounting device may include a return spring such that the mount always returns to the max attach mode. The system may include the ability to tune the attachment configuration or position to lighter or stronger holding rates. The phone, with a relatively large size, acts as a moment arm to decrease the force required to decouple the phone from the mounting device.
The invention can be understood in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings, in which:
The drawings included in the present patent application are incorporated into, and form part of, the specification. They illustrate embodiments of the present disclosure and, along with the description, serve to explain the principles of the disclosure. The drawings are only illustrative of certain embodiments and do not limit the disclosure.
Referring to
As explained further below, mounting device 100 is an intermediate system or device for connecting device 102 to an attachment object. In an embodiment, mounting device 100 may be entirely, or at least partially, quickly and conveniently detachable from device 102. Mounting device 100 may also be conveniently and quickly detachable from an attachment object, though in other embodiments, mounting device 100 may be affixed to the target attachment object in a more permanent, or less readily detachable manner. For example, mounting device 100 may be intended to stay connected to the attachment object, while device 102 is readily and in some cases often, detached from the attachment object. In such embodiments, all or portions of mounting device 100 may be held to the attachment object with fasteners, adhesive, and so on, while device 102 is readily attachable and detachable from the mounting device 100. For example, portions of mounting device 100 may be connected to motorcycle handlebars (attachment object) with hardware such as clamps and fasteners (not quickly detachable), while device 102, such as a phone, is readily detachable from mounting device 100.
Embodiments of the present disclosure are depicted and described in Appendix 1: Detachable Magnetic Device and in Appendix 2: Phone Mount System, both of which are part of the present disclosure, and which are incorporated herein in its entirety.
In an embodiment, articulating base 104 includes first or front side 120, second or rear side 122, and defines central opening 124. Front side 120 defines circular channel 126 configured to receive portions of mount-attachment portion 114. Central opening 124 is configured to receive magnetic device 108.
In an embodiment, articulating base 104 also defines recess 125 configured to receive magnet-retaining portion 110. In an embodiment, recess 125 is shaped complementary, i.e., having essentially the same shape as, magnet-retaining portion 110.
In an embodiment, articulating base 104 also includes ridge 127 configured to abut cap 112, and to engage with stop tabs 146, thereby limiting rotation of cap 112 relative to base 104.
Grip material 106 may be an overmold onto rear side 122 of articulating base 104, or may otherwise be affixed to rear side 122. Grip material 106 defines grip surface 128 that contacts device 102 and/or ferromagnetic plate 116. Grip material 106, in an embodiment, has a high static coefficient of friction, and may also have a low hardness.
In an embodiment, grip material 106 thermoplastic elastomer (“TPE”) materials, thermoplastic polyurethane (“TPU”) materials, GM631 gripping material as manufactured by 3M® of St. Paul, MN, vinyl stickers, rubber, rubber coatings such as Plasti Dip °, and similar. The use of such high-coefficient-of-friction materials for grip material 106 maximizes the amount of applied force required to move device 100 along a surface. In an embodiment, grip material 106 is selected to accommodate a texture of a ferrous or ferromagnetic object or surface to which device 300 is to be attached. In an embodiment, grip material has a Shore A durometer hardness in a range of 10 A to 90 A. Further, grip material 106 may be selected based on a coefficient of friction in combination with a particular ferromagnetic object or surface. For example, if the attachment object already has a high coefficient of friction, a higher hardness material for grip material 106 may be selected.
In an embodiment that improves prediction and control of compression of grip portion 106, grip material 106 is a relatively thin, high coefficient-of-friction material with a high spring constant so that changes in normal force result in only small changes in gap G dimensions.
In an embodiment, magnetic device 108 is a magnet assembly, and may comprise, though not be limited to, any of the magnetic assemblies of devices described herein. Embodiments of magnetic device 108 are generally configured to concentrate magnetic flux close to an outer surface of the magnetic device 108, and hence an attachment surface, to maximize frictional holding force, as explained further below.
In an such embodiment, magnetic device 108 includes a magnet portion, which may comprise a magnetic sheet with a plurality of “island portions” or individual magnetic regions with alternating north and south magnetic poles, as well as “interstitial portions, and, which may include a baseplate, which may comprise a conductive material, and magnetic sheet. In an embodiment, magnetic device 108 also includes front side with a first or front surface 129, and rear side 130 with second or rear surface 132. Magnetic device 108 also includes first end 134 and second end 136.
In an embodiment, magnetic device 108 may include multiple magnetic regions or island portions, each having their individual north pole and south pole, as described above. In an embodiment the distribution of the multiple magnetic regions may be non-uniform. In an embodiment, in magnetic device 108, a density of magnetic regions is greater, i.e., more regions per area, near a first end 134 of magnetic device 108, and lesser near a second end 136 of magnetic device 108. As such, second end 136 of magnetic device 308 will create a stronger magnetic field, and produce a greater normal force Fn (see also
In another embodiment, magnetic device 108 comprises a channel magnetic device, or channel magnet.
In another embodiment, magnetic device 108 may include strips of magnetic material alternating with strips of steel spacers. In one such embodiment, magnetic device 108 includes a plurality of 0.125″ wide×0.125″ high×2″ long magnets with 0.0625″ wide×0.125″ high×2″ long steel strips between each pair of the plurality of long, slender magnets.
Magnet-retaining portion 110 may comprise a metal material, which may be a ferrous or ferromagnetic material. Magnet-retaining portion 110 is configured to support magnetic device 108, and is coupled to magnetic device 108, such as by adhesive or other means. In an embodiment, magnet-retaining portion 110 may be a relatively flat plate-like structure, and may include first, front or top surface 137, rear or bottom surface 139, first end 140 and second end 142. First end 140 may be angled and form a tab 144.
Cap 112, in an embodiment may form a domed circular shape, as depicted, and may include a pair of opposing stop tabs 146 to be received into base 104 for attachment to base 104. In an embodiment, stop tabs 146 extend from a peripheral portion, such as outside edge 147, of cap 112.
Cap 112 may also include raised central portion 149 configured to contact a portion of mount-attachment portion 114, which may be central support portion 152, as explained further below. In an embodiment, raised central portion 149 may be generally circular. In an embodiment, raised central portion 149 forms contact surface 151 for contacting a portion of mount attachment portion 114. Contact surface 151 may be generally flat. In another embodiment, contact surface 151 may form a concave surface configured to receive all or a portion of central support portion 152 of cap 112. In an embodiment, Axis A extends through a center of cap 112, and through raised central portion 149.
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Although depicted in this embodiment as a cap or cover 112 that covers an entirety of ring 148 and base 104, cover 112 may, in other embodiments, only cover a portion of the components of device 100, and may form shapes other than a disk. Most generally, cap or cover 112 may also be referred to as a an upper ring-retaining portion 112.
Mount-attachment portion 114 includes ring-like or ring-shaped portion 148, which may be an annular ring or partial ring, with top surface 150 forming a cam profile such that ring-like portion 148 functions as a cam (as explained further below), central support portion 152, and cover or upper portion 154, and attachment portion 156 for attaching to an attachment object. Ring 148 has a varying front-to-rear ring height so as to form the cam profile that includes top surface 150. Rear or first ring height H1 may be greater than ring height H2. In an embodiment, height H1 is measured at a position of ring 148 that has a maximum height, and height H2 is determined at a position of ring 148 that has a minimum height. In an embodiment, a ratio of height H1 to H2 may be in a range of 1.5 to 4; in an embodiment, a ratio of height H1 to H2 may be in a range of 2 to 4. The varying heights, thicknesses, of annular ring 148 forms a variable-height cam profile. In an embodiment, ring 148 forms a complete ring extending circumferentially 360°. In other embodiments, ring 148 may extend less than 360°, and may form a partial ring, such as a partial ring forming a C-shape that extends in a range of 90° to 270°. The circumferential length or arc length of ring 148 may vary in combination with the vertical cam profile to influence movement or travel of magnet 108 and magnet-retaining device 110.
In an embodiment, cover or upper portion 154 defines cap-receiving slot 155 configured to receive a portion of cap 112. Upper portion 154, in an embodiment extends circumferentially about a portion of ring 148, and may form a curved structure covering a portion of ring 148 and a portion of cap 112 when cap 112 is inserted in cap-receiving slot 155.
Attachment portion 156 is connected to upper portion 154, extending outward and away from upper portion 154. Attachment portion 156 is depicted in this embodiment as a plate-like structure, though in other embodiments, attachment portions 156 may form other shapes or structures adapted for connection to an attachment object. For example, in the depicted embodiment, attachment portion 156 may be received into a slot or clamp of an attachment object, such as a portion of a vehicle, helmet, etc.
Referring to
Cap 112 is connected to base 104, with tabs 146 received into recesses in base 104. In some embodiments, cap 112 forms a snap fit joint with base 104. In an embodiment, cap 112 is fixed in position relative to base 104.
Mount-attachment portion 114 is rotatably coupled to base 104 about central axis A. Ring portion 148 is received into channel 126 of base 106.
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In an embodiment of the attachment configuration, magnet 108 and its rear surface 132 are adjacent to a surface of ferromagnetic plate 116, but not in actual contact with ferromagnetic plate 116. In an embodiment, rear surface 132 is generally parallel with a surface of ferromagnetic plate 116.
Gap G is formed between rear surface 132 and ferromagnetic plate 116. In the attachment configuration as depicted, gap G is generally uniform across the entire surface 132 of magnet 108. Having a very small gap G between magnet 108 and ferromagnetic plate 116 maximizes a normal force Fn exerted by mount system 100 onto ferromagnetic plate 116 and device 102, as explained further below. In an embodiment, in the attachment configuration, gap G is in a range of 0<G<0.3 mm. In another embodiment, gap G is in a range of 0<G<1.0 mm. Design selection of gap G depends on a number of factors, including desired normal force, and durometer of grip portion 106.
Referring also to
In the attachment configuration, although magnetic device 108 is not in direct contact with ferromagnetic plate 116, grip portion 106 is directly in contact with ferromagnetic plate 116 and/or device 102. As described above, grip portion 106, in an embodiment has a relatively high coefficient of friction to prevent movement of device 102 relative to mount system 100 due to shear or frictional forces that are normal to normal force Fn exerted by magnetic device 108. Grip portion 106 may also comprise a relatively low hardness, i.e., low durometer, material so as to allow compression of grip portion 106 when normal force Fn is applied in the attachment configuration.
The attachment can also be adjusted by pattern variation, permanent magnet material grade and volume, adding a channel design to the magnet-retaining portion/shunt plate or using an assembled set of discrete magnets 108 and metal alloys. Those skilled in the art understand how to manipulate the flux to concentrate it into a target object, such as ferromagnetic plate 116, which in an embodiment comprises steel.
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Embodiments of the present invention include the devices, systems and method steps described above, including methods of attaching and detaching a device to an attachment object using a mounting device described herein.
All of the features disclosed in this specification (including the appendices, and including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive.
Each feature disclosed in this specification (including incorporated appendices, any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
This application claims the benefit of U.S. Provisional Patent Application No. 63/400,968, filed Aug. 25, 2022, which is incorporated herein in its entirety.
Number | Date | Country | |
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63400968 | Aug 2022 | US |