The invention relates to a detachable sheet and to apparatuses and methods for rendering the sheet detachable.
The sheet 20 comprises a perforation line 30, for enabling tearing sheet 20 from notepad 10 over perforation line 30. Thus, perforation line 30 is aimed to provide two functions: to allow tearing the sheet more easily in comparison to a non-perforated sheet and thus enforcing the tearing line to be substantially at the perforation line.
Due to the non-esthetic nature of a sheet torn at a perforation line, a plurality of press products cannot be distributed as a notepad. For example, a business card necessarily must be esthetic as possible, and therefore business cards in the prior art are not distributed in a notepad form, but as separate entities which usually reside in a casing, generally a box.
U.S. Pat. No. 7,175,731 to Hansen et al. discloses a method of manufacturing tearable sheets, comprising the steps of: punching each sheet transversely of the fibers of said sheet from a first side of the sheet to an extent corresponding to a first portion of the thickness of the sheet; and punching each sheet transversely of the fibers of said sheet from a second side of the sheet to an extent corresponding to a second portion of the thickness of said sheet. (Abstract)
Another implementation which cannot be embodied as a perforated sheet is a postcard featuring a landscape. Generally, landscape postcards are distributed as single entities, or in connection with a plurality of postcards.
In one aspect, the present invention is directed to a sheet comprising: a first section on one side of the sheet; and a second section on the other side of the sheet and parallel to the first section; wherein the distance between the tip of the first section and the tip of the second section being substantially greater than zero, thereby upon applying a force along the tips, detaching the sheet between the tips.
In one embodiment of the invention, the first section and the second section are rendered along the entire length of the sheet.
Preferably, the sheet is banded in a notepad.
The sheet may be of a business card, a postcard, a greeting card, a landscape card, and so forth.
In another aspect the present invention is directed to a method for rendering a sheet detachable, the method comprising the steps of: rendering a first section on one side of the sheet; and rendering a second section on the other side of the sheet parallel to the first section; wherein the distance between the tip of the first section and the tip of the second section is substantially greater than zero, thereby applying a force along the tips resulting with detaching the sheet between the tips.
In yet another aspect, the present invention is directed to an apparatus for rendering a sheet detachable, the apparatus comprising: a sectioning mechanism, for rendering a first section on one side of the sheet and optionally rendering a second section on the other side of the sheet and parallel to the first section; thereby upon applying a force along the tips, detaching the sheet.
In one embodiment of the invention, the sectioning mechanism comprises at least one blade, for rendering the sections.
The sectioning mechanism may comprise a supporting mechanism, for supporting the sheet, and/or a moving mechanism, for changing the position of the at least one blade with reference to the supporting mechanism, for rendering the sections.
Changing the position of the at least one blade with reference to the supporting mechanism may be carried out: by moving the at least one blade toward the sheet; by moving the at least one blade along the sheet; by moving the sheet toward the at least one blade; by moving the sheet along the at least one blade, and so on.
In yet another aspect, the present invention is directed to a sheet comprising: a section on one side of the sheet in which the shortest distance between the tip of the section and the un-sectioned edge of the sheet being substantially greater than zero, thereby upon applying a force along the section, detaching the sheet between the tip and the edge.
In yet another aspect, the present invention is directed to a method for rendering a sheet detachable, the method comprising the steps of: rendering a section on one side of the sheet, wherein the shortest distance between the tip of the section and the un-sectioned edge of the sheet being substantially greater than zero, thereby upon applying a force along the section, detaching the sheet between the tip and the edge.
In yet another aspect, the present invention is directed to a system for distributing a notepad having content such as business card and landscape postcard, the system comprising: a server accessible over the Internet, for accepting an order from a client to produce the notepad; a press machine, for printing the content on the sheets of the notepad; and a sectioning apparatus, for rendering a sheet detachable. The apparatus may comprise: a sectioning mechanism, for rendering a first section on one side of the sheet and optionally a second section on the other side of the sheet.
The system may further comprise a software application, for designing the content. The software application may be adapted to operate as a web page, to operate as a stand-alone program, and so forth.
Exemplary embodiments are illustrated in referenced figures. Dimensions of components and features shown in the figures are generally chosen for convenience and clarity of presentation and are not necessarily shown to scale. The figures are listed below.
a and 4b schematically illustrate the way a perforation line is executed, according to the prior art;
a, 5b and 5c schematically illustrate the way section lines are executed, according to an embodiment of the invention;
a is a sectional view of cross-section A-A of
b is a sectional side-view of sheet 20 of
c is a top view of the torn sheet 20 of
a is a three-dimensional view of part 20b which has been detached from part 20a, according to an embodiment of the invention;
b is a three-dimensional view of the detached part 20b which has been turned upside-down, according to an embodiment of the invention;
Each of
The term “sheet”, as referred to herein, may relate to a sheet made of paper or polymer, or a combination of both. In the case of a paper sheet, the sheet may be of the type having a prominent fiber orientation, namely—the majority or a substantial part of the elongated fibers forming the sheet may be similarly aligned. This alignment is a product of the manner much of the paper is produced today. However, paper is sometimes produced such that its fibers are randomly-oriented; this type of paper is often referred to, in the art, as “lacking a fiber orientation”. In some embodiments, sheets having a certain fiber orientations are used. In other embodiments, sheets with randomly-oriented fibers are used. In yet further embodiments, polymeric, fiberless, sheets are used.
a and 4b schematically illustrate the way a perforation line, such as line 30 of
The perforation line is executed by piercing sheet 20 with a group of blades 50. The result is a perforation line, such as line 30 of
Each blade 50 of
a, 5b and 5c schematically illustrate the way section lines are executed, according to an embodiment of the invention.
As can be seen in
The sectioning need not necessarily be carried out simultaneously. According to one embodiment of the invention, a section is carried out at one side of the sheet 20, and afterwards the sheet 20 is turned upside-down, and a section is carried out on the other side of the sheet 20.
a is a sectional view of cross-section A-A of
Sheet 20 is sectioned by 62 and 64. Marker 66 denotes the “region” between tip 63 of section 62 and tip 65 of section 64. In other words, when it applies to a cross-section, marker 66 denotes an imaginary line between tips 33 and 35.
Upon applying a force along region 66, sheet 20 separates into two parts 20a and 20b at region 66, as illustrated in
In some embodiments, the distance between corresponding, parallel sections equals twice the thickness of the pertinent sheet or less. In some embodiments, the distance equals 175% or less of the thickness of the pertinent sheet. In some embodiments, the distance equals 150% or less of the thickness of the pertinent sheet. In some embodiments, the distance equals 125% or less of the thickness of the pertinent sheet. In some embodiments, the distance equals the thickness of the pertinent sheet or less. In some embodiments, the distance equals 75% or less of the thickness of the pertinent sheet. In some embodiments, the distance equals 50% or less of the thickness of the pertinent sheet. In some embodiments, the distance equals 25% or less of the thickness of the pertinent sheet.
The applied force may be of a tearing nature (i.e., pulling parts 20a and 20b of the sheet 20 along line 66 in opposite directions), bending force, and so forth.
The imaginary line between tips 63 and 65 is marked herein as 66, and referred to as “separation region” (in a sectional view) or “separation line”/“detachment line” (when it refers to the entire width of the sheet 20).
Reference is made now to
While edges 62a, 62b, 64a and 64b are a result of a section, regions 66a and 66b are the result of tearing, and therefore, while lines 62a, 62b, 64a and 64b have a “straight” and “homogeneous” outlook, the outlook of lines 66a and 66b is neither “straight” nor “homogeneous”. But, as illustrated in
a is a three-dimensional view of part 20b which has been detached from part 20a, according to an embodiment of the invention.
As illustrated, while the torn line 66b is seen in the upside-down view of
According to present embodiments, even when making sections aligned parallel to the fiber orientation of the sheet, no substantial appearance of loose fibers is exhibited across the section line, which still looks substantially straight to the naked eye. An instant advantage of these findings is that sheets may be fed into a punching/slitting apparatus being oriented such that the sections are rendered parallel to the fiber orientation.
Another advantageous implication of the present experimental findings is that sheets do not have to be deliberately oriented in the process. Namely, the professional who manually feeds the sheets to a punching apparatus or who manually stacks the sheets to an automatic feeder of a punching/slitting apparatus, does not have to invest effort and care into making sure sheets are “correctly” oriented before sections are rendered. This professional may feed or stack the sheets regardless of their fiber orientation. As well-known in the press field, printing (or finishing) tasks which require feeding or stacking sheets at a certain fiber orientation may be considerably slower and more prone to costly errors than tasks which are indifferent to the fiber orientation.
A further advantageous implication of the present experimental findings is that sheets with randomly-oriented fibers may be successfully used, and exhibit straight-looking edges after sectioned and detached. Namely, even those of the fibers that so happened to be oriented parallel to the section, do not essentially degrade the straight look of the edge.
According to one embodiment of the invention, the sections made in the opposite sides of the sheet are substantially parallel, thus leaving substantially the same distance between the tips of the sections. However, it should be understood that the sections do not necessarily have to be parallel.
Each of
In the embodiment of
In the embodiment of
In the embodiment of
In the embodiment of
The embodiment of
In this embodiment only one section is required, in contrast to the two sections required in the embodiments of
A bending force along the section line 62 results with breaking the sheet (into parts 20a and 20b along its section line 62 at the region between tip 63 of the section 62 to the nearest point at the edge of sheet 63b, i.e., line 66b). This is in contrast to the embodiments of
As in the embodiments of
A major advantage of this embodiment is that only one section is carried out in contrast to the embodiments of
A desired distance 66 (i.e., the distance between the lines of the rims 63 and 65 of the sections) may be determined by experiments. According to experiments carried out by the applicant, the desired distance 66 depends on characteristics such as the thickness of the sheet, the fibers of the sheet, the direction of the sections, and so forth.
The apparatus comprises: a supporting mechanism 92, on which the sheet 20 is placed; an approaching mechanism 90, for approaching the blades 50 to the sheet (or alternatively approaching the sheet to the blades); and a feeder, for placing the sheet on the support mechanism, and removing the sheet 20 from the supporting mechanism.
In the embodiment of
As mentioned above, the approaching mechanism may approach the blades to the sheet, as illustrated on
Those skilled in the art will appreciate that feeders are well known in the art of press, and for the sake of simplicity they have not been illustrated in the figures herein.
In the embodiments of
According to another embodiment of the invention, the sections of both sides of a sheet are carried simultaneously. A mechanism for rendering sections on both sides of a paper simultaneously, may be based on two approaching mechanisms, one for each side of the paper, and each having its own blades. Such a mechanism is not illustrated herein.
A section may be carried out by “punching”, as illustrated in
Reference is now made to
Sheet feeder 1302 further includes a registration drive 1312, configured to accurately align and advance the sheets pulled by feed gate 1310 towards sheet slitting unit 1330. Accuracy is important when slitting pre-printed sheets in which the desired location of a detachment line is pre-determined.
Reference is now made to
A blade 1508 is connected, using a screw 1510, to a curved end 1512 of blade arm 1506. Blade 1508 has at least its portion protruding beyond curved end 1512 being sharp enough to slit a sheet.
An adjustment screw 1516 is threaded through a hole in blade arm 1506, such that the screw's bottom end engages base extender 1504. Threading adjustment screw 1516 inwards brings opposite portions of blade arm 1506 and base extender 1504 apart, and, in turn, retracts blade 1508 so that it penetrates less deeply into the sheet. The opposite applies to threading adjustment screw 1516 in the opposite direction. A spring 1520 is disposed between a bottom surface of base extender 1504 and an extension 1518 of blade arm 1506, to provide opposite force to that of adjustment screw 1516.
Reference is now made to
In a block 1902, multiple sheets are stacked (also “piled”) in an automatic feeder which associated with or is part of an apparatus for slitting sheets. In a block 1904, the slitting depth of the apparatus is set, by adjusting the level of one or more blades relative to the path through which sheets pass.
In a block 1906, the sheets are automatically fed, consecutively (in a single file), by the automatic feeder to a sheet slitting unit. In the feeding, optionally, the sheets may be automatically fine-aligned, for example using a registration drive, as discussed above. The fine alignment is optionally at sub-millimeter accuracy.
In a block 1908, the sheets reaching the sheet slitting unit are slit using one or more blades. Optionally, the blades are essentially stationary and affixed to the sheet slitting unit, and the sheets get slit as they travel through the sheet slitting unit.
In a block 1910, the sheets are flipped over to their opposite side and stacked again 1902 in the feeder. The sheets are then automatically fed 1906 and slits are formed 1908 on their opposite side. Optionally, the alignment of the sheets in the feeder and/or in the registration drive is adjusted, for example to produce two parallel slitting lines (as in
In some embodiments, however, it is possible not to perform any re-alignment at all; since a small misalignment, normally in the sub-millimeter level, is inherent to many automatic feeders, slits on opposite sides of the sheet may happen to be parallel even if no manual re-alignment is done. Of course, this applies to scenarios in which the location of the intended slitting lines relative to the sheet is symmetrical. If the location is asymmetrical, then re-alignment may need to be carried out anyway.
As an alternative (or in addition) to re-aligning the sheets, it should be noted that it is equally possible to re-align the blades.
After the sheets have been slit on both sides, they may optionally be post-processed, in a block 1912. Post-processing may include, for example, cutting the sheets to size (such as separating each sheet to its individual units of printed matter and/or removing margins), binding the sheets in notebooks, and/or the like.
A user designs a business card using computer 100. This can be carried out by a program thereof, by a web site, and so forth. The design is sent via the Internet 102 to a server 104 of the press firm. The press firm produces notepads of business cards which are detachable according to the present invention, using machinery 106. The printed and detachable business cards are sent to the user via delivery means 108, such as mail, messenger, etc.
Business cards are only one example, and many other detachable press products may be distributed this way, such as landscape postcards, greeting postcards, and so forth.
In the description and claims of the application, each of the words “comprise” “include” and “have”, and forms thereof, are not necessarily limited to members in a list with which the words may be associated. In addition, where there are inconsistencies between this application and any document incorporated by reference, it is hereby intended that the present application controls.
This application is a Continuation-in-Part of U.S. patent application Ser. No. 12/093,736, filed May 15, 2008, entitled “Detachable Sheet”.
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310508 | Guss | Jun 1885 | A |
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3032463 | Morgan | May 1962 | A |
3185578 | Scharre | May 1965 | A |
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20040134320 | Hansen | Jul 2004 | A1 |
Number | Date | Country |
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0798254 | Oct 1997 | EP |
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Entry |
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International Search Report of corresponding PCT Application No. PCT/IL2006/001274—May 15, 2008—4 pages. |
Number | Date | Country | |
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20120270004 A1 | Oct 2012 | US |
Number | Date | Country | |
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60736333 | Nov 2005 | US |
Number | Date | Country | |
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Parent | 12093736 | US | |
Child | 13541041 | US |