Patent Application
20210213735
Some printers may deposit liquid drops onto a receiving surface. The liquid drops may be ejected by nozzles. Drop detectors may be provided to detect drops ejected by the nozzles to check which of the nozzles are blocked.
Examples will now be described, by way of non-limiting examples, with reference to the accompanying drawings, in which:
Some printers may eject liquid drops (droplets) through nozzles towards a receiving surface to selectively deposit the liquid drops on the receiving surface. 2D printers may deposit printing liquid drops onto a print medium, such as paper or transparency, to form marks, such as images or text, on the print medium. 3D printers may selectively deposit a print agents, such as coalescing or fusing agents, to a layer of build material, such as powder-based material, in 2D printing, light from a radiation light source may be supplied to the receiving surface on which the printing liquid drops were deposited in order to perform a heat treatment of the printing liquid or an UV illumination in case of an UV curable printing liquid, such as ink. In 3D printing, light from a radiation light source, such as a fusing lamp, may be supplied to the receiving surface in order to solidify portions of the build material, on which some of the printing liquid drops were deposited.
Drop detectors may be provided to detect drops ejected from the nozzles. In general, a drop detector may include a detector light source emitting a light beam and a light detector detecting the emitted light beam. The light detector may be arranged on the far side of the detector light source with respect to a drop ejected by a nozzle, wherein the light beam may be positioned such that when the drop passes by and interrupts the light beam, the light detector registers a decrease in the amount of light. The light detector may be arranged on the same side as the detector light source and may detect reflected light. The quality, quantity, intensity or amount of light falling on the light detector is a measure whether a drop has passed the light beam and may be a measure of the volume or amount of the drop. Accordingly, liquid drops can be detected by evaluating the light impinging on the light detector. Detecting a liquid drop ejected by a nozzle may enable determination whether the nozzle operates properly.
Examples provide a printer comprising a print head comprising nozzles to selectively deposit liquid drops to selected portions of a receiving surface, a radiation light source to supply first light to the receiving surface on which the liquid drops were deposited and a drop detector to detect a flying liquid drop ejected by one of the nozzles. The drop detector comprises a detector light source to emit a light beam of second light and a light detector to detect the light beam of second light. The second light is distinguishable from the first light.
The second light used by the drop detector is distinguishable from the first light. Thus, detection of the second light by the light detector may take place while disturbance of the light detector caused by the first light may be reduced or at best avoided completely.
In examples, the first and second lights comprise different characteristics, such as wavelengths and polarizations, so that same are distinguishable. Accordingly, the drop detector may perform drop detection while the radiation light source is irradiating the receiving surface.
The printer 100 may include a controller 130 which is coupled to the radiation light source 110, the print head 102 and the drop detector 114 to control the operation thereof. As shown in broken lines in
In examples, the drop detector 114 is arranged in a drop detector station 140 which is spatially separate from the receiving surface 108. in examples, the print head 104 may be movable by the carriage 132 in a plane which is parallel to the receiving surface 108 to be able to selectively supply drops to any position of the receiving surface 108. The area in which the print head 104 is movable to supply drops to the receiving surface represents a print area. In examples, the drop detector station 140 is arranged laterally beside the print area, i.e. laterally beside the receiving surface 108. The drop detector station may include a spitting pool or spitting surface to receive the drops ejected during drop detection. The drop detector station 140 may not be shielded from light from the radiation light source 110. The controller 130 may control the carriage 132 to move the print head 102 to the drop detector station 140.
The detector light source 116 is to emit the second light and the light detector 118 is to selectively respond to the second light. In other words, a first responsivity of the light detector 118 with respect to the second light may be larger than a second responsivity of the light detector with respect to the first light. The first responsivity may be orders larger than the second responsivity. In other words, the influence of the second light to the output of the light detector 118 is larger than the influence of the first light to the output of the light detector 118. In examples, the light detector 118 may comprise a transducer to selectively convert the second light into an electrical signal. In examples, the light detector 118 may comprise a filter to block the first light and to let the second light pass.
In examples, the first light is in a first wavelength region and the second light is in a second wavelength region different form the first wavelength region. In examples, the second light is a wavelength region of less than 500 nm while the first light is in a wavelength region including wavelengths larger than ultraviolet light, such as wavelengths of more than 500 nm. In examples, the first light includes wavelengths within the visible and infrared light range.
In examples, the light detector may comprise a transducer to convert light into an electrical signal and a filter, such as a band pass filter, provided in front of the light detector
In examples, the second light has a polarization different from the polarization of the first light. In examples, the first light may be non-polarized light and the second light may be polarized light. In examples, the first and second light may have different polarizations such as linear, circular or elliptic polarizations. In examples, the light detector may comprise a polarization filter to block the first light and to pass the second light.
In examples, the printer is a 3D printer, wherein the liquid drops are agent drops, wherein the receiving surface is a layer of build material, and wherein the first light is supplied to the build material on which the agent was deposited to solidify the build material.
3D printers may fuse parts by radiating light by fusing lamps, which may include top lamps, onto the printing area, at a wide range of wavelengths, such as at wavelengths as shown in
In examples, the detector light source may comprise a light emitting diode to emit light at the wavelengths of the second light. In examples, the detector light source comprises a light emitting diode working at an ultraviolet wavelength of 50 nm to 450 nm. In examples, the light detector may comprise a photodiode or a plurality of photodiodes. The photodiodes may be sensitive to the wavelengths of the second light. In examples, a transducer which is able to selectively convert the second light into an electrical signal may be used as the light detector. In examples, the light detector may comprise a transducer and a filter, wherein the transducer is to convert light (including the second light) into an electrical signal and the filter is impervious to the first light and light-transmissive for the second light. In examples, the filter may comprise a band pass filter which is transmissive for the wavelengths of the second light and which blocks light having wavelengths different from the wavelengths of the second light.
In examples, the printer may comprise a plurality of print heads. In examples, some or each of the print heads may include one array of nozzles or a plurality of arrays of nozzles. In examples, the drop detector may comprise a plurality of detector light sources and a plurality of light detectors. In examples, the drop detector may allow drop detection of drops ejected by a plurality of nozzles In parallel. In examples, a separate drop detector may be provided for each of a plurality of print heads. In examples, a separate drop detector may be provided for each array of nozzles of a print head.
In examples, the printer may comprise a set of print heads that print over a build material formed by powder. The printer may use a set of lamps to heat the powder and a set of drop detectors may be used to check whether the nozzles of the print head work properly. The set of drop detectors may be synchronized with the set of print heads and may provide information on which nozzles are blocked. The printer may correct defects which may be caused on the printed element by blocked nozzles and the printer may influence the quantity of servicing to be done to recover those particular nozzles.
In examples, the printer may be a 3D printer 400 using a coalescing agent technique as described below referring to
The 3D printer 400 includes a coalescing or fusing agent distributor 402 to selectively deliver a coalescing or fusing agent to successive layers of build material provided on a build platform 404 and an energy source 406 representing a radiation light source. The distributor 402 represents a print head. The build platform 404 may be movable in the direction z via a piston 408. for example, so that the height of the platform 404 relative to the fusing agent distributor 402 may be adjusted depending on the number of layers of build material applied to the build platform 404. A suitable coalescing agent may be an ink-type formulation comprising carbon black. Such an ink may additionally comprise an absorber that absorbs the radiant spectrum of energy emitted by the energy source 406. The agent distributor 402 may be a print head, such as thermal print head or piezo print head. The print head may have arrays of nozzles. The print head may be a drop-on-demand print head. The agent distributor 402 may extend fully across the build platform 404 in a so-called page-wide array configuration. In other examples, the agent distributor 402 may extend across a part of the build platform 404. The agent distributor 402 may be mounted on a moveable carriage to enable it to move bi-directionally across the build platform 404 along the illustrated y-axis. This enables selective delivery of coalescing agent across the entire build platform 404 in a single pass. In other examples, the agent distributor may be moved bidirectionally along both, the illustrated y-axis and the illustrated x-axis. In other examples the agent distributor 402 may be fixed, and the build platform 404 may move relative to the agent distributor 402.
In some examples, there may be an additional coalescing agent distributor 410 representing a further print head. The coalescing agent distributors 402, 410 may be located on the same carriage, either adjacent to each other or separated by a short distance. In other examples, two carriages each may contain the coalescing agent distributors 402, 410. In some examples, the additional coalescing agent distributor 410 may deliver a different coalescing agent than the coalescing agent distributor 402.
The 3D printer 400 further includes a build material distributor 412 to provide, e.g. deliver or deposit, successive layers of build material on the build platform 404. Suitable build material distributors 412 may include a wiper blade and a roller. In the example shown the build material distributor 412 moves along the y-axis of the build platform 404 to deposit a layer of build material. A layer of build material will be deposited on the build platform 404, and subsequent layers of build material will be deposited on a previously deposited layer of build material. In the example shown the build platform 404 is moveable in the z-axis such that as new layers of build material are deposited a predetermined gap is maintained between the surface of the most recently deposited layer of build material and a lower surface of the agent distributor 402. In other examples, however, the build platform 404 may not be movable in the z-axis direction and the agent distributor 402 and the build material distributor 412 may be movable in the z-axis direction.
The energy source 406 applies energy 420 representing first light to the build material to cause a solidification of portions of the build material, for example to portions to which an agent, e.g., the coalescing agent, has been delivered or has penetrated. In some examples, the energy source 406 is a radiation light source emitting light with an intensity distribution as shown in
The 3D printer 400 further comprises a drop detector 440 which may be formed by any of the drop detectors described herein and which may provide the functionality of any of the drop detectors described herein. The drop detector 440 is coupled to the controller. The drop detector 440 may be arranged inside the printer without being shielded against radiation from radiation source 406. As explained herein, the drop detector 440 uses light distinguishable from the light radiated by the radiation source 406 so that drops ejected from nozzles of agent distributors 402, 410 may be detected even at presence of direct or reflected radiation from the radiation source 406.
In examples, the printer is a 2D printer and the the receiving surface is a print medium. In such examples, the liquid may be a printing liquid, such as ink, to print marks on the print medium. The first light may be supplied to the marks to heat treat the marks printed on the print medium. In examples, the first light may be supplied to the marks to cure the printing liquid, such as the ink.
The controllers described herein, such as controllers 130 and 430, may be implemented, for example, by discrete modules (or data processing components) that are not limited to any particular hardware and machine readable instructions configuration. The Controller may be implemented in any computing or data processing environment, including in digital electronic circuitry, e.g., an application-specific integrated circuit, such as a digital signal processor (DSP) or in computer hardware, device driver, or machine readable instructions. In some implementations, the functionalities of the controller are combined into a single data processing component. In other implementations, the respective functionalities may be performed by a respective set of multiple data processing components. In examples, the controller may comprise a processor and a memory device accessible by the processor. The memory device may store process instructions (machine-readable instructions) for implementing methods executed by the controller. The memory device may store instructions to control components of the printing apparatus to perform the methods described herein. The memory device may include one or more tangible machine-readable storage media. Memory devices suitable for embodying these instructions and data include all forms of computer-readable memory, including, for example, semiconductor memory devices, such as EPROM, EEPROM, and flash memory devices, magnetic disks such as internal hard disks and removable hard disks, magneto-optical disks, and ROM/RAM devices. Routines and processes applied to achieve the functionality described herein may be stored in the memory device.
Examples provide a method for detecting drops as shown in
Examples permit drop detectors to be activated during the same time at which a radiation light source supplies light to a receiving surface on which printing took place, which is also referred to as on the fly drop detection. Thus, drop detection may take place during a print job. In examples, the drop detection may be achieved without sealing the drop detector and the print head in a dark volume to keep the radiation of the radiation light source away from the light detector of the drop detector. Thus, in examples, drop detection may be achieved without the mechanical complexity involved in shielding and with less impact on the cycle time of a printer, i.e. the time to engage the drop detector mechanism to the print head or to the carriage supporting the print head. In examples, the state of the nozzles can be checked while printing, i.e. during a print job, so that corrective measures can be taken during the print job in order to avoid finishing the print job using defect nozzles.
Examples described herein relate to the detection of flying liquid drops, such as ink drops, and relate to a way to detect such drops robustly in an environment with large amounts of infrared external light sources or visible external light sources.
In examples, the light detector may comprise a band pass filter which is light-transmissive for the second light and which blocks other light. Background noise and noise caused by light of the radiation source may be reduced using a band pass filter. A band pass filter may be provided in each of the drop detectors described herein. In examples, a band pass filter may be provided in addition to a polarization filter.
Although some aspects of the techniques described herein have been described in the context of an apparatus, these aspects may also represent a description of corresponding method blocks. Analogously, aspects described in the context of a method also represent a description of corresponding blocks or items or features of a corresponding apparatus.
All of the features disclosed in this specification, including any accompanying claims, abstract and drawings, and/or all of the method bocks or processes so disclosed may be combined in any combination, except combinations where at least some of the features are mutually exclusive. Each feature disclosed in this specification, including any accompanying claims, abstract and drawings, may be replaced by other features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example of a generic series of equivalent or similar features.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/US2017/029061 | 4/24/2017 | WO | 00 |
