The present invention generally relates to a device for cleaning and/or testing a detector and a method of using such a device for cleaning and/or testing a detector. The device and method are particularly well suited for cleaning a detector, such as a detector for detecting the presence of carbon monoxide, smoke, or heat. The device and method are also designed for testing a carbon monoxide detector or a smoke detector.
The use of various types of detectors has become widespread. For example, carbon monoxide detectors, smoke detectors, and heat detectors are commonly used in commercial and residential buildings, recreational vehicles, mobile homes, as well as boats. The use of such detectors is even required by law to be installed in some jurisdictions. The lifespan of the various detectors has also increased over time. As a result, detectors are often used for longer periods of time before they are replaced. Over time, detectors may become dirty as dust or other debris accumulates. The operational capability of the detectors may be reduced or compromised as a result. Thus, there is a need to provide a device and method for cleaning the various types of detectors that are used.
In addition, carbon monoxide detectors, smoke detectors, and heat detectors are often placed in areas that require a very clean environment. For example, in hospitals, laboratories, and sophisticated manufacturing and assembly facilities it may be important that any dust or debris dislodged or removed from the detectors during a cleaning operation does not contaminate the environment. Thus, for example, in “clean room” applications, it desirable that any dust and debris dislodged during the cleaning of the detectors is captured and prevented from contaminating the environment. Thus, there is a need to provide a device and method for cleaning the various types of detectors that are used that includes means for capturing any dust or debris that is dislodged from the detector during the cleaning operation to help prevent contamination of the environment.
Furthermore, many detectors include a button that may be depressed to test and verify that that the circuitry of the detector is working properly, or that the batteries are sufficiently charged. However, it is also desirable to check that the carbon monoxide and/or smoke detecting capability of the detectors is still working properly as well. Thus, there is a need to provide a device and method for testing the carbon monoxide and/or smoke detecting capabilities of the various detectors to see if they are properly working.
In addition, detectors come in various shapes and sizes. Some are circular, some are rectangular, some extend further from the mounting surface, etc. Therefore, it is desirable to provide a detector cleaner and/or tester that may accommodate a range of detector shapes and sizes.
The present embodiments disclose an apparatus for cleaning a detector comprising a housing and a bowl connected to the housing having a detector chamber adapted for enclosing a detector to be cleaned, a contacting surface positioned on the bowl, and one of more air nozzles positioned within the detector chamber for directing one or more bursts of compressed air at a detector to clean the detector, and a fan positioned within the housing operable to draw air within the detector chamber into a filter, and a dust collector for containing dirt and debris dislodged from a detector during the cleaning operation.
Further embodiments include a test container receptor within the housing adapted for receiving a container of test gas where test gas is released from the container of test gas and passes through a chimney into the detector chamber.
Example embodiments also disclose a method of cleaning a detector comprising the steps of positioning a detector chamber of a bowl attached to a housing over a detector to be cleaned, pressing a contacting surface positioned on the detector chamber against a surface to which the detector is positioned, discharging one or more bursts of compressed air through one or more nozzles positioned in the detector chamber towards the detector to clean dust or debris from the detector, operating a fan to draw air from the detector chamber into a filter, and collecting dust or debris dislodged from the detector in a dust bin.
Further embodiments disclose the additional step of releasing a test gas into the detector chamber, and operating a fan to remove test gas from the detection chamber and into the air filter.
An additional example embodiment is directed to a method including the steps of positioning a detector chamber of a bowl attached to a housing over a detector to be cleaned, discharging one or more bursts of compressed air through one or more nozzles positioned in the detector chamber towards the detector to clean dust or debris from the detector, operating a fan to draw air from the detector chamber into a filter, releasing test gas into the detector chamber; and operating a fan to draw the test gas from the detector chamber into the filter.
An additional example embodiment is directed to an apparatus for testing a detector that includes a housing, a bowl connected to the housing having a detector chamber adapted for enclosing a detector to be tested, a contacting surface positioned on the bowl, a passageway within the housing for test gas to enter the detector chamber, and a fan positioned within the housing operable to draw test gas from the detector chamber into a filter.
Exemplary embodiments are described herein with reference to the drawings, wherein like parts are designated by like reference numerals, and wherein:
The detector chamber 16 is sized so that the bowl 12 may enclose a variety of the commonly used carbon monoxide detectors, smoke detectors, and heat detectors on the market. In
Main housing 38 includes a battery pack 42 that is used to power the detector cleaning and/or testing device 10. Battery pack 42 is removably positioned on main housing 38 so that the battery pack 42 may be easily accessed or replaced. In a preferred embodiment, the battery pack 42 is a 25.2 volt lithium ion battery pack. The device 10 is controlled by control panel 32 and printed circuit board 30 positioned on main housing 38. Also positioned within main housing 38 is compressed air canister 48 and test canister 50 which may contain a test gas for a carbon monoxide tester or a test gas for a smoke detector. For example, test canister 50 may contain COCheck carbon monoxide test gas or SmokeCheck smoke detector test gas available from HSI Fire & Safety Group of Elk Grove Village, Ill. However, any test gas suitable for testing the operation of a carbon monoxide detector or a smoke detector may be used. Moreover, compressed air canister 48 and test canister 50 are shown as cylindrical canisters, they could be a container of any suitable shape.
In addition, it is also contemplated that the compressed air could be provided by an external source. For example, instead of a container of compressed air, an accumulator could be positioned within the housing and an external pump could be used to periodically pressurize the accumulator. In this manner, pressurized air from the accumulator could be directed to the air nozzles. Alternately, an air compressor or air pump could be used to deliver compressed air to the detector cleaning and/or testing device 10. For example, a port could be positioned on the housing to which a connector at the end of a hose could be used to deliver compressed air to the device 10 from an air compressor or air pump. An air hose with a quick disconnect fitting could be used to connect the air compressor to the device 10 to deliver the compressed air for the cleaning operation. In addition, the test gas, whether containing carbon monoxide, or containing smoke or synthetic smoke could also be provided by an external source. For example a container of test gas could be connected to the cleaning and/or testing device test to deliver test gas to the detector chamber 16. Thus, the cleaning and/or testing device could be operated without having containers of compressed air or test gas positioned therein, as the compressed air or test gas used for the cleaning and testing operations could be provided from a source external to device 10.
As shown in
A linear actuator 120 is positioned within pocket 123 located on receptor 112 and includes an arm 121 that is connected to level 122 and is used to release carbon monoxide test gas or test gas for a smoke detector from test canister 50 and through passageway 130 of chimney 60 that extends from receptor 112. Passageway 130 provides a pathway between test canister 50 and detector chamber 16 so that the carbon monoxide test gas or test gas for a smoke detector may be provided in the vicinity of the detector to be tested. In this manner, the detecting capability of a carbon monoxide detector or a smoke detector may be tested.
To operate the cleaning and/or testing device 10, the control panel 32 includes a power button to turn on the power to device 10. At this point, a user may select a number of different modes of operation. For example, a clean only mode, a test only mode, or a clean and test mode may be selected. For the clean mode, a heavy clean mode or normal clean mode may also be selected. Furthermore, a button for testing either a carbon monoxide detector or a test for a smoke detector may be selected. A start button may be used included to commence the clean and/or test mode of the device. The control panel may also include an indicator showing how much battery life remains.
In the cleaning mode of operation, when the cleaning operation begins, the fan operates to pull the air within the detector chamber through the air filter. Next, the solenoid valve is energized to open the manifold and release compressed air through the nozzle in one or more bursts directed towards the detector within the detector chamber to dislodge dust and debris that may have accumulated on the detector. It is contemplated that the one or more bursts of compressed air may preferably have a duration of up to 1 second. Each burst could be of varying duration, and any number of desired bursts could be employed. The fan may continue to run for 5 to 10 seconds to pull any dust or debris dislodged by the bursts of compressed air into the filter. In the test mode of operation, the test gas is released by operating the linear actuator to depress the aerosol trigger for a desired duration to deliver test gas to the detector chamber. The duration of time the aerosol trigger is depressed may depend on which test gas is being released. For example, when testing a smoke detector, the aerosol trigger may only need to be depressed for a 0.5 to 1 second, whereas when testing a carbon monoxide detector, the aerosol trigger may be depressed for up to 2 or 3 seconds.
When the cleaning and/or testing device 10 is removed from over the detector being tested, the test is completed. Next, the fan is operated to draw the test gas through the filter. When clean and test mode is selected, the clean mode is run, followed by the test mode. In one contemplated embodiment, the clean mode is performed by directed one or more blasts of compressed air towards the detector and the detector chamber is then cleared by having the fan draw air and any dust and debris dislodged by the compressed air blasts through the filter. Next, the test is performed by releasing test gas into the detector chamber. After the test, the test gas is drawn through the air filter to remove the test gas from the detector chamber. The test gas may be cleared once the test is completed, or after a predetermined period time, e.g., after one minute. Alternately, the test gas may be cleared automatically once contact between the contacting surface and the contact switch is broken, which may include a delay, for example, a one second period of lack of contact before automatically clearing the detector chamber of test gas. Thus, the device may be used to perform clean, test, and clear functions.
Initially, the fan 28 shown in
In test mode, test gas for either a carbon monoxide detector or a smoke detector is released from the test canister 50 and travels to detector chamber 16 to test the operational capability of the detector within the detector chamber 16. In order to conduct the proper test, the test canister 50 should include the appropriate test gas. For example, when testing a carbon monoxide detector, the test gas within test canister 50 should contain carbon monoxide. When testing a smoke detector, the gas within test canister 50 should contain smoke or synthetic smoke. A user of the device may simply use a test canister 50 containing carbon monoxide when testing a carbon monoxide tester, and remove that test canister and replace it with a test canister containing smoke or synthetic smoke when it is desired to test a smoke detector. Optionally, the cleaning and/or testing device 10 could contain both a test canister with gas containing carbon monoxide and a test canister containing smoke or synthetic smoke. Thus, cleaning and/or testing device could contain a canister of compressed air, a canister of test gas containing carbon monoxide, and a canister of test gas containing smoke or synthetic smoke. Alternately, device 10 could contain any combination of two canisters, or contain only of the canisters.
In the view shown in
It is contemplated that the location, positioning, and number of the air nozzles may be changed. For example, the air nozzles could all be positioned on one side of the detector chamber, or positioned beneath the detector, or positioned at an angle perpendicular to the detector. In addition, only a single air nozzle could be used, or additional air nozzles added. However, testing has revealed that the particular configuration of the four air nozzles shown in
The air filter 25 is preferably a HEPA filter that filters out 99.97% of all particles greater than 0.3 micrometers in size from the air that passes through the filter. The air filter 25 may also be replaced periodically. In addition, the fan may also be used to clear the detector chamber 16 of test gas following a test of a detector within the detector chamber. For example, particulates within a test gas for testing a smoke alarm may be filtered out through air filter 25.
The fan 28 is preferably a pancake style fan that draws the air from detector chamber 16 through air filter 25. In a preferred embodiment, the fan 28 is made by Digikey having part number KDE2406PHS2. Handle 14 is shown having a cavity 15 adapted to receive a pole or other device for extending the detector cleaning and/or testing device into place over a detector positioned on a ceiling, wall, or other surface.
It is known that in the past, when detectors were cleaned, the extent of cleaning could vary widely depending on the technician performing the cleaning, the amount time spent cleaning each detector, the location and positioning of the detectors, etc. The present cleaning device 10 allows for more uniform cleaning of detectors within a certain location or facility. For example, the cleaning is highly repeatable where each detector may be given the identical cleaning treatment. This is desirable so that the time between required cleaning can better be determined.
It will be appreciated by those of skill in the art that the detector cleaning and/or testing device 10 shown in
Example embodiments of the present invention have been described above. Those skilled in the art will understand that changes and modifications may be made to the described embodiments without departing from the true scope and spirit of the present invention, which is defined by the claims.
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