This application is a U.S. national stage application of International Application No. PCT/JP2010/064811 filed Aug. 31,2010, claiming a priority date of Sep. 14,2009, and published in a non-English language.
(1) Technical Field
The present invention relates to a detent escapement and a mechanical timepiece on which the detent escapement is mounted. Particularly, the present invention relates to a detent escapement which is configured so as to be capable of decreasing the moment of inertia of the escapement by decreasing the number of components configuring the escapement, and a mechanical timepiece on which the novel detent escapement is mounted. In addition, the present invention relates to a method of manufacturing the detent escapement.
(2) Background Art
In the related art, as one type of an escapement of a mechanical timepiece, a “detent escapement” (chronometer escapement) is known. As a representative mechanism form of the detent escapement, conventionally, a spring detent escapement and a pivoted detent escapement have been widely known (for example, refer to NPL 1 below).
Referring to
Referring to
Unlike a club tooth lever escapement which is widely used currently, as characteristics common to the above-described two types of escapement, since power is directly transmitted from the escape wheel to the balance, there is an advantage in that a loss of the power (transmission torque) in the escapement can be decreased.
The conventional first type of detent escapement includes a detent lever, a helical spring (spiral spring), and a plate spring (for example, refer to PTL 1 below).
The conventional second type of detent escapement includes a major roller (4) which supports a first finger (14), a determent member (6) which supports a second finger (11) and a determent pawl stone (7), and a small roller (23) which performs the position control of the determent member (6). The detent escapement does not include a return spring (for example, refer to PTL 2 below).
The conventional third type of detent escapement includes an escape wheel (1), a balance, a detent (11) which supports a stop pawl (21), and a restricting plate (5) which is fixed to the balance. The detent escapement includes a balance spring (12) in which the inner end is integrated to the detent (11) (for example, refer to PTL 3 below).
The conventional method for manufacturing electroformed components such as a pallet fork and the escape wheel includes a process that forms an etching hole on a substrate having a mask, a process that inserts a lower shaft portion including a tip of the lower shaft portion of a shaft component into the etching hole of the substrate, and a process that performs an electroforming process with respect to the substrate to which a portion of the shaft component is inserted and forms an electroforming metal portion which is integrated to the shaft component (for example, refer to PTLs 4 to 7 below).
PTL 1: Swiss Patent No. CH 3299 (Pages 1 and 2, and FIGS. 1 and 2)
PTL 2: JP-A-2005-181318 (Pages 4 to 7 and FIGS. 1 to 3)
PTL 3: JP-T-2009-510425 (Pages 5 to 7 and FIG. 1)
PTL 4: JP-A-2005-181318 (Abstract, Pages 7 and 8, and FIG. 1)
PTL 5: JP-A-2006-169620 (Abstract, Pages 5 to 8, and FIG. 1)
PTL 6: JP-A-2007-70678 (Abstract, Pages 5 to 9, and FIGS. 1 and 2)
PTL 7: JP-A-2007-70709 (Abstract, Pages 5 to 8, FIGS. 1 and 2)
NPL 1: Pages 39 to 47, “The Practical Watch Escapement”, Premier Print Limited, 1994 (First Edition), written by George Daniel
The following problems are present in the conventional pivoted detent escapement and the conventional spring detent escapement.
Specifically, since there are several components of the detent component, error is generated in the assembly of the detent escapement. Therefore, there are problems that the error may affect the accuracy variation (variations of position of the center of gravity, amplitude, timing rate, and the like) of the finished product of the detent escapement.
In addition, if the number of the components of the detent escapement is increased, the moment of inertia of the blade due to the weight of the components is increased, and there is a problem in that the timing rate error due to the posture difference of the timepiece cannot be decreased.
Therefore, the present invention is made with consideration for the above-described problems, and an object thereof is to provide a detent escapement capable of decreasing an assembly error of the escapement and the moment of inertia of the blade, and an escapement manufacturing method of manufacturing the detent escapement.
In the present invention, in a detent escapement for a timepiece which includes an escape wheel, a balance which includes an impulse pallet which can contact a wheel tooth of the escape wheel and an unlocking stone, and a blade which has a locking stone which can contact the wheel tooth of the escape wheel, the blade includes a plurality of blade components that includes a one side actuating spring which includes a portion capable of contacting the unlocking stone, and a one side actuating spring support arm which determines a position of an unlocking stone contact portion which is positioned in a tip of the one side actuating spring. In addition, at least two of the blade components are formed of the same material as each other, and each thickness is the same as the other. According to this configuration, the number of the components which configure the escapement can be decreased, and the moment of inertia of the escapement can be decreased. In addition, according to this configuration, thinning and weight saving of the escapement can be achieved.
In the detent escapement of the present invention, the blade components may be configured so as to include a locking stone support arm that supports the locking stone. In addition, in the detent escapement of the present invention, the blade components may be configured so as to include a locking stone support arm that supports the locking stone.
In the detent escapement of the present invention, it is preferable that the blade is configured so as to be rotated in two directions which includes a direction in which the locking stone approaches the escape wheel and a direction in which the locking stone is separated from the escape wheel, and a deforming spring portion of the one side actuating spring is disposed between the locking stone support arm and the one side actuating spring support arm.
In the detent escapement of the present invention, a lower surface of the one side actuating spring support arm and a lower surface of the one side actuating spring may be disposed in one plane perpendicular to a rotational center axis line of the detent escapement escape wheel and a rotational center axis line of the balance. According to this configuration, a thin detent escapement can be realized.
In the detent escapement of the present invention, when a working reference line, which is a line connecting a rotation center of the balance and a rotation center of the blade, is set to a reference, the one side actuating spring may be disposed at an angle so that the distance of the tip of the one side actuating spring from the working reference line is increased as the tip is separated from the rotation center of the balance in a side opposite to the side at which the escape wheel is present. According to this configuration, energy loss when the balance is returned can be decreased.
In the detent escapement of the present invention, it is preferable that the locking stone support arm is positioned at a side opposite to the one side actuating spring support arm with respect to the working reference line. According to this configuration, the position of the center of gravity of the blade is disposed on the working reference line or the position of the center of the gravity of the blade is close to the working reference line, and the balance in the position of the center of gravity of the blade can be corrected.
In the detent escapement of the present invention, it is preferable that the detent escapement includes a balance spring that applies the force, which rotates the blade in the direction in which the locking stone approaches the escape wheel, to the blade, and the balance spring, the one side actuating spring, the locking stone support arm, and the one side actuating spring support arm are integrally formed. According to this configuration, the number of the components which configure the escapement can be decreased.
In the detent escapement of the present invention, it is preferable that the balance spring is spirally formed in a window which is provided at a side opposite to the locking stone support arm and the one side actuating spring support arm with respect to the rotation axis of the blade. According to this configuration, the number of components which configure the escapement can be decreased, and a small and thin detent escapement can be realized.
In the detent escapement of the present invention, a one side actuating spring regulating lever which presses the unlocking stone contact portion of the one side actuating spring to the one side actuating spring support arm may be fixed to a rotation axis of the blade or to a surface of the blade.
In the detent escapement of the present invention, the locking stone is integrally formed with the blade. According to this configuration, the number of components which configure the escapement can be decreased, and a thin detent escapement can be realized.
Moreover, in the present invention, in a mechanical timepiece which is configured so as to include a mainspring that configures an energy source of the mechanical timepiece, a gear train that is rotated by a rotational force when the mainspring is rewound, and an escapement that controls the rotation of the gear train, the escapement is configured so as to be a detent escapement accordingly. According to this configuration, it is possible to realize the mechanical timepiece which is thin and can be easily adjusted. In addition, in the mechanical timepiece of the present invention, since the transmission efficiency of the force of the escapement is improved, the mainspring can be smaller, or a long-lasting timepiece can be realized by using a barrel drum of the same size.
Moreover, in the present invention, in a method of manufacturing a detent escapement for a timepiece which includes an escape wheel, a balance which includes an impulse pallet which can contact a wheel tooth of the escape wheel and an unlocking stone, and a blade which has a locking stone which can contact the wheel tooth of the escape wheel, the blade includes a plurality of blade components that includes a one side actuating spring which includes a portion capable of contacting the unlocking stone, and a one side actuating spring support arm which determines a position of an unlocking stone contact portion which is positioned in a tip of the one side actuating spring, the method includes a step which forms a resin layer on a conductive layer and a blade forming step which simultaneously forms at least two of the blade components by using a portion of the resin layer.
In the method of manufacturing the detent escapement of the present invention, the blade forming step includes a step which forms a conductive layer between the substrate and the resin layer, a blade mold forming step in which a portion of the conductive layer is exposed in order to form at least two of the blade components by etching a portion of the resin layer, and a step which simultaneously forms at least two of the blade components by using the conductive layer and the blade mold.
In the method of manufacturing the detent escapement of the present invention, it is preferable that the blade forming step includes a step which forms an etching mask, which is used to form at least two of the blade components, on the resin layer, and a step which simultaneously forms at least two of the blade components by removing through etching a portion, in which the etching mask is not formed among the resin layer.
In the method of manufacturing the detent escapement of the present invention, it is preferable that the blade components include a locking stone support arm which supports the locking stone.
In the method of manufacturing the detent escapement of the present invention, it is preferable that the blade forming step simultaneously forms the one side actuating spring, the one side actuating spring support arm, and the locking stone support arm by using the conductive layer and the blade mold. By applying the manufacturing method, it is possible to efficiently manufacture the detent escapement capable of decreasing assembly error of the escapement and the moment of inertia of the blade.
The conventional detent escapement adopts the structure which fixes the one side actuating spring to the blade after manufacturing the one side actuating spring separately to the blade. In the detent escapement of the present invention, the one side actuating spring is integrally formed with the locking stone support arm of the blade and the one side actuating spring support arm. Therefore, in the detent escapement of the present invention, the number of the components configuring the escapement is decreased, and the assembled portion of each component configuring the blade is eliminated. Thus, the decrease in the moment of inertia of the entire blade can be accomplished, and it is possible to decrease the timing rate error (posture difference) due to the posture difference of the timepiece which is generated from the error of the position of the center of gravity generated from the assembly error of the blade. In addition, it is possible to accomplish minimization and thinning of the timepiece movement which mounts the detent escapement having the blade capable of decreasing the variations of the escapement error between individuals by decreasing variations of the position of the center of gravity between individuals through the integration.
Moreover, in one preferable structure of the detent escapement of the present invention, the balance spring is integrally formed with the locking stone support arm of the blade, the one side actuating spring support arm, and the one side actuating spring. According to this configuration, the number of the components configuring the escapement is decreased, and the assembled portion of each component configuring the blade is eliminated. Thus, the decrease in the moment of inertia of the entire blade can be accomplished, and it is possible to decrease the timing rate error due to the difference in the posture of the timepiece (posture difference) which is generated from the error of the position of the center of gravity generated from the assembly error of the blade. In addition, it is possible to accomplish minimization and thinning of the timepiece movement which mounts the detent escapement having the blade capable of decreasing the variations of the escapement error between individuals by decreasing variations of the position of the center of gravity between individuals through the integration.
In the conventional detent escapement, since the position of the center of gravity is not present in the vicinity of the blade axis when the escape wheel is released, the posture in which the escape wheel is easily released and the posture in which the escape wheel is difficult to be released are generated due to the influence of the gravity. In addition, similarly, the posture in which the blade is easily returned to the original position and the posture in which the blade is difficult to return to the original position are generated. Thereby, when the balance releases the blade, error in the energy loss of the balance is generated due to the posture difference, and therefore, an isochronism error due to the posture difference is generated. In contrast, in the detent escapement of the present invention, since a balance between the locking stone support arm and the one side actuating spring support arm is achieved, it is possible to dispose the position of the center of gravity of the blade in the vicinity of the blade axis (rotation center axis of the blade). Thereby, it is possible to decrease influence on the isochronism due to the posture difference in the vertical posture and to decrease the posture difference.
a) is a plan diagram showing the structure of the pressurization adjustment mechanism of the blade, and
Hereinafter, embodiments of the present invention will be described based on the accompanying drawings. In general, a mechanical body including a driving portion of a timepiece is referred to as a “movement”. A state where a dial and a pointer are mounted on the movement and inserted into a timepiece case to achieve a finished product is referred to as a “complete”. In both sides of a main plate which configures a substrate of the timepiece, a side on which a glass of the timepiece case is disposed, that is, a side on which the dial is disposed is referred to as a “back side” of the movement, a “glass side”, or a “dial side”. In both side of the main plate, a side in which a case back of the timepiece case is disposed, that is, the side opposite to the dial is referred to as a “front side” of the movement or a “case back side”. A train wheel which is corporate into the “front side” of the movement is referred to as a “gear train”. A train wheel which is corporate into the “back side” of the movement is referred to as a “back wheel train”.
(1) Configuration of Detent Escapement of the Present Invention:
Referring to
The blade 130 includes a locking stone support arm 131 which supports the locking stone 132, a one side actuating spring 140 which includes a portion capable of contacting the unlocking stone 124, a one side actuating spring support arm 133 for determining a position of an unlocking stone contact portion 140G of the one side actuating spring 140, and a balance spring 150. One end of the one side actuating spring 140 is fixed to the blade 130, and one end of the balance spring 150 is fixed to the blade 130. Alternatively, the one side actuating spring 140 and the balance spring 150 are integrally formed to the blade 130.
The blade 130 is configured so as to be rotated in two directions which include a direction in which the locking stone 132 approaches the escape wheel 110 and a direction in which the locking stone 132 is separated from the escape wheel 110. A supporting point 140B of the one side actuating spring 140 is disposed at a position which is positioned at a release side with respect to the rotation center 130A of the blade 130. A deforming spring portion 140D of the one side actuating spring is disposed between the locking stone support arm 131 and the one side actuating spring support arm 133. When a working reference line 129, which is a line connecting the rotation center 120A of the balance 120 and the rotation center 130A of the blade 130, is set to a reference, the one side actuating spring 140 is disposed at an angle so that a distance of the tip of the one side actuating spring from the working reference line 129 is increased as the tip is separated from the rotation center 120A of the balance 120 in a side opposite to the side at which the escape wheel 110 is present.
A portion, which is continuous to an unlocking stone contact portion 140G of the deforming spring portion 140D of the one side actuating spring, is configured so as to have an angle DG with respect to the working reference line 129 which is the line connecting the rotation center 120A of the balance 120 and the rotation center 130A of the blade 130. The angle DG is preferably a range of 5° to 45° and more preferably a range of 5° to 30°.
In the conventional pivoted detent escapement and the conventional spring detent escapement, the weight of the escapement tends to be heavier. In addition, when obtaining a lay out of the escapement which decreases the resistance due to the one side actuating spring and the interval interfering with the free oscillation when the balance returns, the total thickness of the escapement on the structure becomes thicker. Moreover, since the blade is large in the conventional spring detent escapement, the detent escapement becomes a so-called oversized head and the position of the center of gravity tends to be leaned forward.
In contrast, in the detent escapement of the present invention, the lower surface (that is, the surface of the main plate side) of the one side actuating spring support arm 133 and the lower surface (that is, the surface of the main plate side) of the one side actuating spring 140 are configured so as to include a portion which is positioned in one plane perpendicular to the rotational center axis line 110A of the escape wheel 110 and the rotational center axis line of the balance 120. According to this configuration, a thin detent escapement can be realized.
For example, it is preferable that the one side actuating spring 140 is configured of a plate spring of an elastic material such as nickel, phosphor bronze, or stainless steel. The one side actuating spring 140 includes the deforming spring 140D and the unlocking stone contact portion 140G. It is preferable that the direction of the lateral direction thickness (bending direction) of the deforming spring portion 140D of the one side actuating spring 140 is a direction which is perpendicular to the rotational center axis line 130A of the blade 130. For example, it is preferable that the lateral direction thickness TB of the deforming spring portion 140D of the one side actuating spring 140 is formed so as to be 0.03 mm to 0.3 mm. For example, it is preferable that the vertical direction thickness TS of the blade 130 is formed so as to be 0.05 mm to 0.5 mm. The deforming spring portion 140D of the one side actuating spring 140 may be configured so that a ratio TS/TB (aspect ratio) of the vertical direction thickness TS and the lateral direction thickness TB is about 1 to 5.
The balance spring 150 is provided on the blade 130 in order to apply the force, which rotates the blade 130 in the direction in which the locking stone 132 approaches the escape wheel 110, to the blade 130. For example, it is preferable that the balance spring 150 is configured of a spiral spring of an elastic material such as nickel, phosphor bronze, stainless steel, elivar, or co-elinvar. Alternatively, it is preferable that the balance spring 150 is configured of a plate spring or a wire spring. The outer peripheral edge of the balance spring 150, which is configured of a spiral spring, is fixed to the blade 130. Alternatively, the balance spring 150 configured of a spiral spring is integrally formed with the blade 130.
On the other hand, in the detent escapement disclosed in PTL 2, the balance spring does not exist, and the position control of the stationary member 6 is performed by the smaller roller 23, the first
Moreover, in the conventional detent escapement, since there are several component, error is generated in the assembly of the detent escapement, and there is a concern that the finished product of the detent escapement may be subjected to the influence of accuracy variation (variations of position of the center of gravity, amplitude, timing rate, and the like). In contrast, in the present invention, since the number of the component of the detent escapement can be decreased, it is possible to improve accuracy of the finished product of the detent escapement.
The balance spring 150 configured of the spiral spring can be disposed in a window of the blade 130. The inner peripheral edge of the balance spring 150 configured of the spiral spring is fixed to a balance spring adjustment eccentric pin 151. The balance spring fixing pin 151 is disposed at a position capable of applying the force, which rotates the blade 130 in the direction in which the locking stone 132 approaches the escape wheel 110, to the blade 130. It is preferable that the balance spring 150 is disposed so as to be positioned at the side opposite to the locking stone support arm 131 and the one side actuating spring support arm 133 with respect to the rotation center 130A of the blade 130.
Referring to
Referring
In the conventional pivoted detent escapement, it is difficult to be adjusted so as to obtain the balance of the blade by the spiral return spring due to the eccentricity according to the assembly error of the spiral return spring or influence of the eccentricity of the spiral return spring itself. Moreover, in order to correct variation of the position of the center of gravity which is generated by the assembly error of the spiral return spring or the balance (position of the center of gravity) of the entire blade, the need for setting an adjustment type balancer is generated with consideration for the balance adjustment of the blade. Thereby, the size of the detent escapement becomes large.
Moreover, in the escapement disclosed in PTL 2, a retreat is generated twice during one reciprocation of the balance (during the time when the balance is oscillated twice in a timepiece of 1 hertz oscillation). The retreat reverses the escape wheel, which tries to rotate in the original direction, by using the inertial force of the balance, and therefore, the retreat causes the stress applied to the balance be great.
In contrast, by adopting the configuration in the present invention, since the balance spring 150 always applies the force to the blade 130, the blade 130 can be immediately returned to the initial position shown in
The escape wheel 110 includes an escape tooth 109 and an escape pin 111. The wheel tooth 112 is formed at the outer circumferential portion of the escape tooth 109. For example, as shown in
The balance 120 includes a balance staff 114, a wheel 115, a roller table 116, and a hairspring (not shown). The impulse pallet 122 is fixed to the roller table 116. The balance 120 is incorporated into the movement so as to be rotated to the main plate 170 and a balance bridge (not shown). The upper shaft portion of the balance staff 114 is supported so as to be rotated to the balance bridge (not shown). The lower shaft portion of the balance staff 114 is supported so as to be rotated to the main plate 170.
The blade 130 is incorporated into the movement so as to be rotated to the main plate 170 and the train wheel bridge (not shown). A blade shaft 136 is fixed to the rotation center 130A of the blade 130. The upper shaft portion of the blade shaft 136 is supported so as to be rotated to the train wheel bridge (not shown). The lower shaft portion of the blade shaft 136 is supported so as to be rotated to the main plate 170. Alternatively, the blade 130 can be incorporated into the movement so as to be rotated to the main plate 170 and the blade bridge (not shown). In this configuration, the upper shaft portion of the blade shaft 136 is supported so as to be rotated to the blade bridge (not shown). A spring bearing portion 130D is provided in the tip of the one side actuating spring support arm 133 of the blade 130. The unlocking stone contact portion 140G of the one side actuating spring 140 is disposed so as to contact the spring bearing portion 130D.
Referring to
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(2) Configuration of Blade
(2-1) First Type
As described above, referring to
The locking stone arm 131 is formed in a shape which includes one or more curved portions so as to be convex when viewed from the working reference line 129. The one side actuating spring support arm 133 is formed in a shape which includes one or more curved portion so as to be convex when viewed from the working reference line 129. That is, the locking stone support arm is configured so as to be curved to the side opposite to the one side actuating spring support arm. The one side actuating spring 140 is formed in a shape which includes one or more curved portion so as to be convex when viewed from the working reference line 129.
The outer peripheral edge of the balance spring 150 which is configured by a spiral spring is fixed to the blade 130. The balance spring 150 is formed in the window which is provided on a portion in which the base portion of the locking stone support arm 131 and the base portion of the one side actuating spring support arm 133 are integrated to each other. That is, the balance spring is disposed so as to be positioned at the side opposite to the locking stone support arm and the one side actuating spring support arm with respect to the rotation center of the blade.
It is preferable that the blade 130 is formed so that the thickness of the locking stone support arm 131, the thickness of the one side actuating spring 140, the thickness of the one side actuating spring support arm 133, and the thickness of the balance spring 150 are the same as one another. It is preferable that the blade 130 is formed so that the material of configuring the locking stone support arm 131, the material of configuring the one side actuating spring 140, the material of configuring the one side actuating spring support arm 133, and the material of configuring the balance spring 150 are the same as one another.
In the conventional detent escapement, due to the fact that the position of the center of gravity of the blade is not present at the supporting point of the blade, an increase in the moment of inertia of the blade is generated, and there is an issue (problem) in that the return to the original position of the spiral return spring is delayed. In addition, due to the fact that the position of the center of gravity of the blade is not present at the supporting point of the blade, when the detent escapement has the vertical posture, the detent escapement receives the influence of the gravity, and the difference in the release of the blade and the operation of the original position return of the spiral return spring is generated due to the posture difference. Thereby, particularly, the difference in the escapement error is generated when the escapement has the vertical posture, and there is a problem in that the timing rate difference (posture difference) is great.
In contrast, in the present invention, by adopting the above-described configuration, the position of the center of gravity of the blade 130 can be close to the supporting point of the blade 130, and the moment of inertia of the blade 130 can be decreased.
In addition, it is preferable that the one side actuating spring supporting arm 133 is configured at an angle so that the distance of the tip of the one side actuating spring supporting arm from the working reference line is increased as the tip is separated from the rotation center of the balance in the side opposite to the side at which the escape wheel 110 is present with respect to the working reference line. In addition, the entire shape of the one side actuating spring support arm 133 may be formed in any one. However, as described above, it is preferable that the one side actuating spring support arm has curved portions. Due to the fact that the one side actuating spring support arm 133 includes the curved portions, the interference between the one side actuating spring support arm 133 and the locking stone support arm 131 can be reliably avoided, the distance from the tip of the one side actuating spring support arm 133 to the supporting point of the one side actuating spring can be minimized, and the moment of inertia of the blade 130 can be decreased.
In addition, it is preferable that the one side actuating spring support arm 133 is configured so that the cross-sectional area thereof is increased from the tip toward the base portion. Thereby, since the tip of the one side actuating spring support arm 133 is tapered and the weight of the tip is smaller compared to the base portion, the moment of inertia of the one side actuating spring support arm 133 can be decreased. In addition, even though stress is concentrated in the base portion of the one side actuating spring support arm 133, since the base portion of the one side actuating spring support arm 133 is formed so as to be thicker than the tip thereof, it is possible to prevent the base portion of the one side actuating spring support arm from being damaged.
(2-2) Second Type
Referring to
(2-3) Third Type
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(2-4) Fourth Type
Referring to
(2-5) Fifth Type
Referring to
(2-6) Sixth Type
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(2-7) Seventh Type
Referring to
(2-8) Eighth Type
Referring to
(2-9) Ninth Type
Referring to
(2-10) Tenth Type
Referring to
(2-11) Eleventh Type
Referring to
(2-12) Twelfth Type
Referring to
(2-13) Thirteenth Type
Referring to
(3) Method of Manufacturing Blade
Next, an example of a method of manufacturing the blade will be described.
(3-1) First Manufacturing Process for Blade
Referring
Referring
Referring to
Referring
Referring to
Referring to
The shaft component 426 includes an upper shaft portion 426a, a lower shaft portion 426b, and a flange 426f which is positioned between the upper shaft portion 426a and the lower shaft portion 426b. A portion of the lower shaft portion which includes the tip of the lower shaft portion 426b of the shaft component 426 is inserted into the etching hole 420h of the substrate 420 (process 406). In this state, the lower surface of the flange 426f of the shaft component 426 may be disposed so as to be separated from the conducting film 424. The inner diameter of the etching hole 420h is determined so as to receive the lower shaft portion 426b. According to the method of the present invention, the operation can be easily performed compared to the case where the shaft component 426 is inserted into the main body component which is divided into pieces. Moreover, in the method of the present invention, since the position of the etching hole 420h of the substrate 420 into which the lower shaft portion 426b of the shaft component 426 is to be inserted is determined in advance, it is possible to automate the process which inserts the shaft component 426. In addition, in the method of the present invention, for example, since the shaft component 426 is inserted into a large wafer having an outer diameter of 4 inch (about 100 mm) to 8 inch (about 200 mm), the mechanical strength of the component into which the shaft component 426 is to be inserted is great, and there is no concern that the portion may be damaged.
Referring to
Referring to
When a mechanical component is formed, for example, the electroforming metal which forms the electroforming metal portion 430 may be configured of chromium, nickel, steel, and alloys containing these, which have a high hardness, considering sliding at the case of using structures such as a lever. In addition, the electroforming metal portion 430 may be configured of two or more kinds metals or alloys having different characteristics in which the inner surface of the structure is configured of chromium, nickel, steel, and alloys containing these, which have a high hardness, and the outer surface of the structure is configured of tin, zinc, and alloys containing these, which have a low hardness. Moreover, in the electroforming metal portion 430, the outer surface and the inner surface of the structure may be configured of alloys or the like which have a different metal composition.
It is preferable that the flange 426f of the shaft component 426 is disposed in the electroforming metal portion 430. By disposing the flange 426f in the electroforming metal portion 430, the contact area between the shaft component 426 and the electroforming metal portion 430 can be increased, the shaft component 426 can be suppressed from falling out of the electroforming metal portion 430, and the shaft component 426 can be effectively suppressed from being rotated to the electroforming metal portion 430. That is, the flange 426f is configured so as to be positioned in the electroforming metal portion 430 which is integrally formed with the shaft component 426, and is configured so as to have a shape profile which inhibits the falling out of the shaft component 426, the rotating of the shaft component 426, or the like.
Next, a specific method of the electroforming process will be explained with reference to
Referring to
Referring to
In addition, as a modification, only the main body portions (locking stone support arm, one side actuating spring, one side actuating spring support arm, balance spring) of the blade is manufactured by the electroforming process, thereafter, the shaft components (blade shaft and balance spring adjustment eccentric pin) may be fixed as the following process. If this method is used, it is possible to simplify the processes of the electroforming process.
If the method of manufacturing the electroforming component is used, it is not necessary to drive in other components to the electroforming metal portion which is manufactured by the electroforming process or it is not necessary to attach other components to the electroforming metal portion by adhesion or the like. Therefore, by using the method of manufacturing the electroforming component, the metal component and the metal component (shaft or the like) can be integrally electroformed to each other, and the metal component and the non-conducting component (shaft or the like) are integrally electroformed to each other. That is, by using the method of manufacturing the electroforming component, since the metal component and the metal component or the metal component and the non-conducting component are integrally electroformed to each other, the mechanical component including a plurality of components can be formed without preparing the posterior process. In addition, the inner stress which is generated in the electroforming component can be adjusted by adjusting the processing condition of the electroforming, and it is possible to firmly fix the non-conducting component to the electroforming metal portion without damaging the electroforming component by controlling the attachment pressure of the non-conducting component.
Moreover, various shape profiles which are recessed and projected in the radial direction can be provided in the fixing portion of the component which is to be fixed to the electroforming metal portion. For example, as the shape profile which is recessed and projected in the radial direction, there may be a flange, a wavy portion, a male screw portion, a knurled portion, a roundly cut portion, and a groove portion. In the shape profiles, which are recessed and projected in the radial direction and are to be provided in the component which is to be fixed to the electroforming metal portion, respectively, one or a plurality, or a plurality to which some kinds of the shape profiles are combined are provided to the fixing portion of the component which is to be fixed to the electroforming metal portion. Therefore, it is possible to effectively and reliably prevent the component which is to be fixed to the electroforming metal portion from being extracted from the electroforming metal portion, falling out of the electroforming metal portion, and sliding with respect to the electroforming metal portion. That is, by disposing the shape profile which is recessed and projected in the radial direction in the electroforming metal portion, the contact area between the component which is to be fixed to the electroforming metal portion and the electroforming metal portion can be increased. Therefore, the component which is to be fixed to the electroforming metal portion can be suppressed from falling out of the electroforming metal portion, and the component which is to be fixed to the electroforming metal portion can be effectively suppressed from being rotated to the electroforming metal portion. That is, the shape profile, which is provided in the component which is to be fixed to the electroforming metal portion and is recessed and projected in the radial direction, is configured so as to be disposed in the electroforming metal portion which is integrally formed with the component which is to be fixed to the electroforming metal portion. Therefore, the shape profile is configured so as to inhibit the falling out of the component which is to be fixed to the electroforming metal portion, the rotating of the component which is to be fixed to the electroforming metal portion, and the like.
(3-2) Second Manufacturing Process for Blade
In the embodiment of the detent escapement of the present invention, the locking stone 132 may be integrally formed with the blade 130. According to a second manufacturing process explained below, the locking stone 132 may be integrally formed with the blade 130 through the electroforming process.
Referring to
A conductive layer 502 is deposited on the substrate 501, and a photoresist 503 is deposited on the conductive layer 502. It is preferable that the thickness of the conductive layer 502 is in the range of dozens nm to several μm. The thickness of the photoresist 503 is in the range of several μm to several mm. It is preferable that the thickness of the photoresist 503 is approximately the same as the thickness of a first stage (that is, a first stage of an electroforming mold 511) of the electroforming component which is manufactured. An insoluble portion 503a and a soluble portion 503b are formed by using a photomask (not shown). The material which configures the conductive layer 502 includes gold (Au), silver (Ag), nickel (Ni), copper (Cu), or the like. The photoresist 503 may be a negative type or a positive type. It is preferable that the photoresist 503 uses a chemically amplified photoresist which is based on epoxy resin.
The conductive layer 502 may be formed by a sputtering method, and may be also formed by a vacuum vapor deposition method. The method which deposits the photoresist 503 may be a spin coating, a dip coating, or a spray coating, and the photoresist may be formed by overlapping a plurality of sheet-like photoresist films. In order to form the insoluble portion 503a and the soluble portion 503b, the photoresist is exposed to ultraviolet light through a photomask (not shown). When the photoresist 503 is the chemically amplified type, the photoresist is subject to a PEB (Post Exposure Bake) after being exposed to the ultraviolet light.
Referring to
Next, referring to
Next, referring to
Referring to
Referring to
Referring to
Referring to
Referring to
By adopting the processes described above, the locking stone 132 can be formed at the first stage of the electroforming mold 511 and a blade 130 can be formed at the second stage of the electroforming mold 511. That is, the locking stone 132 is formed at the first stage of the electroforming mold 511, and the locking stone support arm 131, the one side actuating spring 140, the one side actuating spring support arm 133, and the balance spring 150 can be integrally formed at the second stage of the electroforming mold 511. Alternatively, the locking stone 132 is formed at the first stage of the electroforming mold 511, and the locking stone support arm 131, the one side actuating spring 140, and the one side actuating spring support arm 133 can be integrally formed at the second stage of the electroforming mold 511. According to the above-described process, the one side actuating spring 140 having an aspect ratio of 1 to 5 can be integrally formed to the blade 130.
In addition, according to the above-described manufacturing method, at least two of the locking stone support arm 131, the one side actuating spring 140, the one side actuating spring support arm 133, and the balance spring 150 may be simultaneously formed, and all the above-described those may be formed non-simultaneously.
(3-3) Third Manufacturing Method for Blade (Bosch Process)
According to a third manufacturing method explained below, at least two of the locking stone support arm 131, the one side actuating spring 140, the one side actuating spring support arm 133, and the balance spring 150 can be simultaneously formed. Referring to
Referring to
In
As described above, according to the third manufacturing process, the one side actuating spring 640 and the one side actuating spring support arm 633 can be simultaneously formed. That is, the blade which is the component of the detent escapement can be efficiently manufactured with high accuracy by applying the third manufacturing process.
(3-4) Fourth Manufacturing Process for Blade (Cryo Process)
According to a fourth manufacturing process explained below, at least two of a locking stone support arm 631, the one side actuating spring 640, the one side actuating spring support arm 633, and the balance spring 650 can be simultaneously formed.
Specifically, first, as shown in the above-described FIG. 38, the photoresists 611 of the positions corresponding to the one side actuating spring 640 and the one side actuating spring support arm 633 are formed in a chamber. Moreover, the photoresist 611 are irradiated with an etching gas including SF6 gas and O2 in a state where the chamber is set to a very low temperature (for example, −193°).
Thereby, the portion of the active layer 610b which is not coated with the photoresist 611 is etched in a line shape (not shown). That is, the trough 615 is continuously formed in a wave shape in the side surface of the etching portion of the active layer 610b in the above-described third manufacturing process. However, in the fourth manufacturing method, the side surface of the etching portion in the active layer 610b is formed in a line shape. By applying the fourth manufacturing process, it is possible to efficiently manufacture the blade which is the component of the detent escapement with high accuracy.
(4) Operation of Detent Escapement of the Present Invention
(4-1) First Operation
Referring to
(4-2) Second Operation
Referring
(4-3) Third Operation
Referring to
(4-4) Fourth Operation
Referring to
(4-5) Fifth Operation
Referring to
(4-6) Sixth Operation
Referring to
(4-7) Seventh Operation
Referring to
(4-8) Eighth Operation
Referring to
(4-9) Ninth Operation Referring to 27(a), the unlocking stone 124 which is fixed to the roller table 116 is rotated in the direction of the arrow A5 (clockwise direction) and contacts the unlocking stone contact portion 140G of the one side actuating spring 140. The unlocking stone 124 is rotated in the direction of the arrow A5 (clockwise direction), and the one side actuating spring 140 is pressed by the unlocking stone 124.
Referring to
(4-10) Tenth Operation
Referring to
(4-11) Repeating of Operation
Hereinafter, similarly, the operations from the state shown in
(5) Mechanical Timepiece Including Detent Escapement of the Present Invention
In addition, in the present invention, a mechanical timepiece is configured so as to include a mainspring which configures an energy source of the mechanical timepiece, a gear train which is rotated by a rotational force when the mainspring is rewound, and an escapement for controlling the rotation of the gear train, wherein the escapement is configured of the detent escapement. According to this configuration, the mechanical timepiece, which is thin and easily adjusted, can be realized. In addition, in the mechanical timepiece of the present invention, since the transmission efficiency of the force of the escapement is improved, the mainspring can be smaller, or a long-lasting timepiece can be realized by using the barrel drum of the same size.
Referring to
The center wheel & pinion 325 is configured so as to be rotated by the rotation of the movement barrel 320. The center wheel & pinion 325 includes a center wheel and a center pinion. A barrel drum wheel is configured so as to be engaged with the center pinion. The third wheel & pinion 326 is configured so as to be rotated by the rotation of the center wheel & pinion 325. The third wheel & pinion 326 includes a third wheel and a third pinion. The second wheel & pinion 327 is configured so as to rotate once per minute by the rotation of the third wheel & pinion 326. The second wheel & pinion 327 includes a second wheel and a second pinion. The third wheel is configured so as to be engaged with the second pinion. According to the rotation of the second wheel & pinion 327, the escape wheel 110 is configured so as to rotate while being controlled by the blade 130. The escape wheel 110 includes an escape tooth and an escape pin. The second wheel is configured so as to be engaged with the escape pin. The minute wheel 329 is configured so as to rotate according to the rotation of the movement barrel 320. The movement barrel 320, the center wheel & pinion 325, the third wheel & pinion 326, the second wheel & pinion 327, and the minute wheel 329 configures the gear train.
The minute wheel 340 is configured so as to be rotated based on the rotation of a scoop pinion 329 which is mounted on the center wheel & pinion 325. A scoop wheel (not shown) is configured so as to be rotated based on the rotation of the minute wheel 340. According to the rotation of the center wheel & pinion 325, the third wheel & pinion 326 is configured so as to be rotated. According to the rotation of the third wheel & pinion 326, the second wheel & pinion 327 is configured so as rotate once per minute. The scoop wheel is configured so as to rotate once per twelve hours. A slip mechanism is provided between the center wheel & pinion 325 and the scoop pinion 329. The center wheel & pinion 325 is configured so as to rotate once per one hour.
In the detent escapement of the present invention, the number of the components configuring the escapement is decreased, and the assembled portion of each component configuring the blade is eliminated. Thus, the decrease in the moment of inertia of the entire blade can be accomplished, and it is possible to decrease the timing rate error due to the difference in the posture of the timepiece (posture difference) which is generated from the error of the position of the center of gravity generated from the assembly error of the blade. In addition, it is possible to accomplish minimization and thinning of the timepiece movement which mounts the detent escapement having the blade capable of decreasing the variations of the escapement error between individuals by decreasing variations of the position of the center of gravity between individuals through the integration. Therefore, the detent escapement of the present invention can be widely applied to a mechanical wristwatch, a marine chronometer, a mechanical clock, a mechanical wall timepiece, a large mechanical street timepiece, a tourbillion escapement which mounts the detent escapement of the present invention, a wristwatch having the escapement, or the like. In the mechanical timepiece on which the detent escapement of the present invention is mounted, the mainspring can be smaller, or a long-lasting timepiece can be realized by using the barrel drum of the same size.
100: detent escapement
110: escape wheel
120: balance
122: impulse pallet
124: unlocking stone
130: blade
131: locking stone support arm
132: locking stone
133: one side actuating spring support arm
140: one side actuating spring
141: one side actuating spring regulating lever
150: balance spring
162: balance spring adjustment eccentric pin
170: main plate
300: movement (mechanical body)
320: movement barrel
325: center wheel & pinion
326: third wheel & pinion
327: second wheel & pinion
Number | Date | Country | Kind |
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2009-212201 | Sep 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2010/064811 | 8/31/2010 | WO | 00 | 8/2/2012 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2011/030695 | 3/17/2011 | WO | A |
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Number | Date | Country | |
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20120300596 A1 | Nov 2012 | US |