The technology disclosed herein relates generally to automatic screwdriving tools, particularly ones that receive a collated strip of screws to be driven into a surface, and is particularly directed to a combination tool of the type which mounts an attachment to the front end of a power screwdriver. A “regular” power screwdriver cannot be used with the collated strip; its normal use is with a single screw, manually fed. Therefore, the attachment mounts to the power screwdriver, and the attachment allows the overall tool to be used with a collated strip that holds multiple individual screws, and thereby allows this tool combination to be used as an automatic screwdriver.
Embodiments are specifically disclosed as an “adapter” that is first attached to the front end of the power screwdriver. The interior portion of the adapter is shaped to mate with a specific brand and model of power screwdriver. The attachment is then mounted to the front of the adapter. This attachment contains a rotatable type of mechanical coupling that can be rotated without dismounting the attachment from the power screwdriver. In this manner, the angular orientation between the attachment and the power screwdriver can be changed without dismounting the attachment from the power screwdriver, and then re-mounting the attachment thereto. This adapter/attachment combination allows the angular position to be altered, without dismounting the attachment, and also allows the user to keep his or her hands at their operating positions throughout this procedure, thereby allowing the user to re-commence using the combination tool quickly after readjusting the operating angle.
In this design, the attachment can be rotated to several discrete angular positions, referred to as “detent positions.” These detent positions provide the user with a positive “feel” that the tool is again ready for use. A similar tool could be designed to allow the attachment to be rotated to any variable angular position, without detent positions, if desired.
None.
Automatic screwdriver tools are common, and one standard methodology for using automatic screwdriver tools is to provide a power screwdriver that works with only single screws at a time, mate that with a specialized attachment that additionally provides a collated strip of fasteners, and make that combination work together so that the power screwdriver can work as an automatic screwdriver tool that can quickly drive a series of fasteners from the collated strip. In general, the adapter is used as a method for creating a common interface geometry on a variety of electric screwdrivers from various brands. The internal design of the adapter matches the external design of the specific power screwdriver. The external design of the adapter looks the same and interfaces with the attachment product, in which the adapter and attachment are typically provided by the same vendor.
One problem with this arrangement is that the power screwdriver cannot simply mate to an attachment without some type of adapter. Such adapters are already common in the tool industry; such adapters typically are fixedly attached to the front end of the power screwdriver, and then the opposite end of the adapter is fitted into an interior region of the attachment that holds the collated strip of fasteners.
One of the problems with such conventional attachments with adapters is that the angular orientation between the attachment and the power screwdriver cannot be changed without dismounting the attachment from the power screwdriver. In the known conventional tools, the attachment can be rotated, but only if the attachment is completely dismounted from the adapter, and then re-mounted at a different angular position. This operation requires the user of the tool combination to move his or her hands from their normal operating positions to a specific area of the attachment so that latches can be actuated to dismount the attachment from the adapter (that is itself mounted on the front end of the power screwdriver). Once the attachment has been dismounted, then it can be re-mounted to the adapter/power screwdriver combination, at a different angle. Only then can the operator put his or her hands back to their normal operating positions, and then continue working with the tool.
Accordingly, it is an advantage to provide an attachment for a power screwdriver tool and a mating adapter, in which the attachment and adapter combination can be oriented at different angular positions with respect to one another, without the attachment having to be dismounted from the adapter.
It is another advantage to provide an attachment/adapter combination for a power screwdriver in which the adapter includes several discreet angular detent positions that provide the user with a positive “feel” when rotating the attachment to a different angular orientation with respect to the adapter, in which the adapter is mounted to a power screwdriver.
It is yet another advantage to provide an attachment/adapter combination with a power screwdriver tool, in which the attachment includes a detent spring with an inward-protruding notch that fits into one of several notches that are used as detent positions, and in which the attachment can be rotated so that the inward protrusion can be forced out of the notch and twisted in an arcuate movement until the inward protruding notch reaches another groove to provide a different detent position, thereby allowing the tool to be angularly changed in orientation without the detachment being dismounted from the power screwdriver/adapter combination.
It is still another advantage to provide an attachment/adapter for use with a power screwdriver, in which the attachment includes a leaf spring with a spherical member that fits into a groove in the adapter, and in which the spherical member can be moved out of the groove by an angular twisting motion so that the attachment is moved in an arcuate rotation along the surface of the adapter until the spherical member reaches another groove, thereby providing another detent position, so that the tool is again ready for use.
Additional advantages and other novel features will be set forth in part in the description that follows and in part will become apparent to those skilled in the art upon examination of the following or may be learned with the practice of the technology disclosed herein.
To achieve the foregoing and other advantages, and in accordance with one aspect, a tool apparatus is provided, which comprises: (a) an attachment having: (i) a first end with an indexing mechanism to move a collated strip of fasteners so that the fasteners can be driven, and (ii) a second end with an open area having an interior mating surface; (b) an adapter having a third end with an exterior mating surface, and a fourth end that is shaped for mounting to a power screwdriver; (c) the exterior mating surface of the adapter is shaped to fit within the interior mating surface of the attachment; (d) the attachment includes at least one manually-actuated movable latch that, if not actuated, has a contact member that engages an area of the exterior mating surface of the adaptor to hold the attachment and the adapter in a substantially fixed axial relationship, wherein if the movable latch is actuated, the contact member becomes disengaged from the area of the exterior mating surface of the adapter, and thereby allows the attachment to be dismounted from the adapter; (e) the exterior mating surface including an area that comprises a plurality of sliding surfaces that are separated from one another by a plurality of grooves formed in the area; and (f) the interior mating surface including a detent spring that exhibits an inward-facing protrusion that, when the adapter is mated to the attachment, is in physical contact with at least one of: (i) the plurality of sliding surfaces and (ii) the plurality of grooves, such that: if the protrusion is substantially in contact with one of the plurality of grooves, then the attachment is in a detent position and will not readily move in a radial direction with respect to the adapter; and if the protrusion is substantially in contact with one of the plurality of sliding surfaces, then the attachment is in a condition that allows movement in the radial direction with respect to the adapter, while the attachment remains mounted to the adapter.
In accordance with another aspect, a tool apparatus is provided, which comprises: (a) an attachment having: (i) a first end with an indexing mechanism to move a collated strip of fasteners so that the fasteners can be driven, and (ii) a second end with an open area having an interior mating surface; (b) an adapter having a third end with an exterior mating surface, and a fourth end that is shaped for mounting to a power screwdriver; (c) the exterior mating surface of the adapter is shaped to fit within the interior mating surface of the attachment; (d) the attachment includes at least one manually-actuated movable latch that, if not actuated, has a contact member that engages an area of the exterior mating surface of the adaptor to hold the attachment and the adapter in a substantially fixed axial relationship, wherein if the movable latch is actuated, the contact member becomes disengaged from the area of the exterior mating surface of the adapter, and thereby allows the attachment to be dismounted from the adapter; (e) the exterior mating surface including an area that comprises a plurality of sliding surfaces that are separated from one another by a plurality of grooves formed in the area; and (f) the interior mating surface including a spherical member that is held in a predetermined angular position by an opening of a leaf spring, and when the adapter is mated to the attachment, the spherical member is in physical contact with at least one of: (i) the plurality of sliding surfaces and (ii) the plurality of grooves, such that: if the spherical member is substantially in contact with one of the plurality of grooves, then the attachment is in a detent position and will not readily move in a radial direction with respect to the adapter; and if the spherical member is substantially in contact with one of the plurality of sliding surfaces, then the attachment is in a condition that allows movement in the radial direction with respect to the adapter, while the attachment remains mounted to the adapter.
In accordance with yet another aspect, a method for operating a combination power tool is provided, in which the method comprises the following steps: (a) providing: (i) a power screwdriver; (ii) providing an adapter that is fixedly attached to the power screwdriver, the adapter having an exterior mating surface; and (iii) providing an attachment that is removably attachable to the adapter, the attachment having: (A) a distal end with an indexing mechanism to move a collated strip of fasteners so that the fasteners can be driven, and (B) a proximal end with an open area having an interior mating surface; (b) mounting the attachment to the power screwdriver, by inserting the exterior mating surface of the adapter into the interior mating surface open area of the attachment, wherein a contact member of at least one manually-actuated movable latch of the attachment is moved into a retaining groove that is included on the adapter, thereby holding the attachment and the adapter in a substantially fixed axial relationship; and (c) after the mounting step is completed, changing a radial angle orientation between the attachment and the power screwdriver without dismounting the attachment from the power screwdriver, by: (i) twisting the attachment with a first hand while holding the power screwdriver with a second hand, and (ii) causing a deflectable element of the attachment to move along at least one sliding surface of the adapter in a radial direction, from a first radial angular position to a second radial angular position, such that the deflectable element is able to move as necessary in a diametral direction, but at the same time is retained to the attachment.
Still other advantages will become apparent to those skilled in this art from the following description and drawings wherein there is described and shown a preferred embodiment in one of the best modes contemplated for carrying out the technology. As will be realized, the technology disclosed herein is capable of other different embodiments, and its several details are capable of modification in various, obvious aspects all without departing from its principles. Accordingly, the drawings and descriptions will be regarded as illustrative in nature and not as restrictive.
The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the technology disclosed herein, and together with the description and claims serve to explain the principles of the technology. In the drawings:
Reference will now be made in detail to the present preferred embodiment, an example of which is illustrated in the accompanying drawings, wherein like numerals indicate the same elements throughout the views.
It is to be understood that the technology disclosed herein is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The technology disclosed herein is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless limited otherwise, the terms “connected,” “coupled,” and “mounted,” and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings. In addition, the terms “connected” and “coupled” and variations thereof are not restricted to physical or mechanical connections or couplings.
Referring now to
The attachment 50 in
Referring now to
Referring now to
Referring now to
As can be seen in many of the views of
The largest outer diameter surface 118 includes at least one aperture at 128 as can be seen in
On the other hand, the opposite end of the adapter can be standardized, particularly if the attachment 50 and the adapter 110 are sold by the same supplier. This is the case with a TyRex collated screwdriver tool/adapter, or also similar tools sold by Senco Brands, Inc. In these situations, the small diameter outer surface 112 has a chamfer 130 that extends to the left-most portion of the adapter as seen in
The interior portions of the adapter 110 can also be discerned in
The adapter's exterior surfaces at 112, 116, 118, and 122 act as an exterior mating surface, which mechanically interacts with like three-dimensional surfaces of the attachment. As noted above, the “end” of the adapter 110 that faces the attachment 50 can be standardized to mate with predetermined attachments, particularly of the attachments and the adapter are all supplied by the same vendor. In this manner, the exterior mating surface of the adapter will properly “fit” into like interior mating surfaces of the attachment, as discussed below in greater detail.
Detent spring 150 comprises a relatively thin layer of material, typically a metallic material, for durability. A preferred material for detent spring 150 is hardened and tempered spring steel. As can be seen on
Detent spring 150 also includes a notched portion at 154, which has an inward-facing protruding surface at 152. From the opposite side of the detent spring, the notch 154 can be readily seen in
The inner protrusion surface at 152 will preferably have a relatively smooth curvature, similar to that seen in
However, if the user desires to change the angular orientation of the attachment 50 with respect to the power screwdriver 20, this can easily be accomplished by grasping the gripable surface 60 of the attachment and merely twisting it in either the clockwise or counter-clockwise direction. When that occurs, the smooth protrusion surface 152 of the detent spring will be forced out of the current groove 124 in which it resides, and will slide along the sliding surface 122 until reaching the next groove 124, at which time the protrusion 152 will then sit into that “next groove.” This all occurs while the attachment 50 remains mounted to the adapter 110 (and thus, remains mounted to the power screwdriver 20).
Of course, if the user wishes to make a larger angular displacement, then the user can continue to twist the attachment, while grasping the gripable surface 60, until reaching the desired angular orientation between the attachment 50 and the power screwdriver 20. The detented aspect of this combination, provided by the multiple grooves 124, gives a definite “feel” to the user of having reached a proper operating position.
The feature described in the previous paragraph provides a substantial benefit to users of collated fastener driver tools, because the available prior tools required the attachment to be completely disconnected from the power screwdriver, and then re-mounted to the power screwdriver at a different angular orientation. This required the operator/user to stop operating the tool, dismount the attachment (using both hands to do so), re-mount the attachment at a different angular orientation (using both hands to do so), and then move his or her hands back to their normal places of operation, i.e., at the handle with the trigger and at the gripable portion of the attachment.
In the case of the structure defined herein, the user never has to remove his or her “first hand” from the trigger handle combination of the power screwdriver 20, and also does not need to remove his or her other (“second”) hand from the gripable portion 60 of the attachment. Instead, the attachment can merely be twisted, and the detent spring 150 exhibits sufficient flexibility to allow its inward protruding surface 152 to slide out of one of the grooves 124 in the adapter, and then along the segmented sliding surfaces 122 until reaching an appropriate notch 124 when the user has moved the angular orientation to a new desirable position. The user already has his/her hands in the appropriate operating positions, and can immediately begin driving fasteners into the working surface, within moments after re-orienting the tool's angular position. This is a major advantage that has been lacking in prior tools.
Because the detent spring 150 is somewhat flexible, it can act as a deflectable element. When its inward-facing protruding surface 152 is making contact with one of the sliding surfaces 122 of the adapter 110, the surface 152 will be at a first diametral position with respect to the centerline of the adapter. When its inward-facing protruding surface 152 is making contact with one of the grooves 124 of the adapter 110, the surface 152 will be at a second diametral position that is shorter than the first diametral position described just above. The capacity to deflect and either increase or decrease the effective diametral distance from the centerline allows the detent spring 150 to both move in a radial direction (and allow the radial angular orientation between the attachment 50 and the power screwdriver 20 to be altered), and to provide a detent action (or “feel”) to the combination tool 10 as the user is twisting the attachment in this radial movement with respect to the power screwdriver. The same is true for the leaf spring embodiment described below, in connection with
Referring now to
Referring to
If one wishes to dismount the attachment from the power screwdriver, then the latches 170 and 171 can easily be manually actuated by pressing in on the finger pad 172 (and a similar finger pad on the latch 171), and this will force the latching surface 178 away from the groove 114. This action effectively disengages the contact member (latching surface) 178 from the area of the exterior mating surface of the adapter, which then allows the attachment 50 to be removed from the adapter 110. Latches 170 and 171 are spring-loaded, and thereby mechanically biased to force the latching surface 178 toward the center of the attachment 50.
The chamfered surface 176 allows the attachment and the adapter 110 to be slid together without manually actuating the latches 170 or 171. When mounting the attachment to the front end of the adapter, the surface 176 will slide along the chamfered end surface 130 of the adapter, as best seen in
The chamfered surfaces 126 on the adapter 110 also allow the adapter to be slid into the interior region of the attachment at any angle. In the prior art attachment devices, there are ribbed surfaces that must match up to interior slots, and those structures only allow the attachment to be mounted onto the power screwdriver at certain angles.
Referring now to
The rear portion 40 has an interior mating surface, which includes a planar circular surface 44 that serves as a mechanical stop for the left-most surface at 130 of the adapter (as seen in
Adjacent to the exterior cylindrical surface 42 is the rear-most facing surface 48, which has a mostly annular shape as can be seen in
Referring now to
A further interior cylindrical surface is visible at 22, and this surface has shaped opening formed therewithin. One of the openings is at 24, which works with the left-hand latch 171, and a similar shaped opening is at 26, which works with the right-hand latch 170.
Portions of the detent spring 150 are visible on
In
Referring now to
Also visible on
The detent spring 150 is somewhat expanded in diameter so that it fits around the outer surface 48 of the housing of the attachment. The inward-facing protrusion 152 rests against the groove 124 of the adapter, while the long extending “leaf-spring” portions of the detent spring at 162 extend down around the outer surface 48 of the attachment housing, to the end portions 164 and 166.
Referring now to
After the user rotates the adapter a predetermined distance with respect to the attachment by use of a twisting motion, the inward-facing protrusion 152 is once again forced by spring action of the leaf spring portion of detent spring 150 into one of the other grooves 124. At that point, the user will feel a mechanical detent action that tends to stop the radial sliding motion of the protrusion of the detent spring, with the adapter and attachment now at a second angular orientation. When that occurs, the overall shape of this combination will once again have an appearance as that depicted in
To summarize this description of the first embodiment, the geometry of the adapter includes axial slots or grooves around one of its diameters. A detent spring is contained by the housing of the attachment, and includes a “V” shaped notch which extends through an opening in the perimeter of the housing of the attachment. This notch engages into one of the grooves of the adapter, and it can be said that the attachment and adapter are at a first radial angular position at this operating state.
If the operator twists the attachment, the notch of the detent spring becomes raised out of the slot/groove, and re-engages in the next slot along the angular travel of the outer surface of the adapter, and it can be said that the attachment and adapter are now at a second radial angular position at this operating state. This “next slot” (or groove) creates a detent position; a detent position is created at each of these slots/grooves in the adapter. These detent positions provide a “feel” to the operator that a correct operating position has been reached. The adapter is not able to rotate with respect to the screwdriver, as it is rigidly attached to the screwdriver. By moving the attachment with respect to the adapter, the human user has changed the radial angle orientation between the attachment 50 and the power screwdriver 20, along the angle “A” as seen on
The detent spring is open on its bottom, which allows the V-shaped notch to rise out, away from the slots/grooves in the adapter, and then snap back into the next slot because of the spring action of the detent spring. This open space at the detent spring bottom becomes alternately smaller and larger as the detent spring ratchets around the adapter.
The pair of latches have chamfered surfaces that are spring-loaded inward, and allow the operator simply pull the attachment onto the adapter, without touching the latches 170 and 171. The two latches swing out via two tapered surfaces (i.e., on the latch and on the front of the adapter), until the latches reach a radial groove 114 in the adapter. Then the latches drop into position and prevent axial movement of the attachment with respect to the adapter. The latches have extensions that fit into the groove that prevent accidental removal of the attachment from the adapter. Since the groove travels entirely around the outer cylindrical surface of the adapter, the attachment can be moved to any angular position desired while still remaining attached to the adapter.
A second, alternative embodiment is illustrated in
In this embodiment, the spherical element 270, when resting in one of the grooves 124, allows most of the leaf spring 250 to substantially contact the outer surface of the portion 48 of the rear housing of the attachment. The rear housing of the attachment has the same overall shape at 48, and at its larger diameter portion 42, as those structures that are illustrated on
When the user desires to change angular orientations between the attachment and the adapter, then the leaf spring 250 will have sufficient “give” to allow the spherical element 270 to be forced out of the groove 124 and farther away from the centerline of the overall structure. In essence, the combination of the spherical element 270 and the leaf spring 250 acts as a deflectable element. When that occurs, the spherical element 270 will rest against one of the sliding surfaces 122 and this will force the leaf spring 250 to be pushed away from the cylindrical outer surface 48 of the rear portion of the attachment housing; most of the leaf spring surface will be spaced apart from the outer surface 48, except for the distal ends 264 and 266. In that situation, the leaf spring 250 will have much the same shape as that depicted on
After the user rotates the adapter a predetermined distance with respect to the attachment by use of a twisting motion, the spherical element 270 is once again forced by spring action of the leaf spring structure of detent spring 150 into one of the other grooves 124. At that point, the user will feel a mechanical detent action that tends to stop the radial sliding (or rolling) motion of the spherical element, with the adapter and attachment now at a second angular orientation. When that occurs, the overall shape of this combination will once again have an appearance as that depicted in
Similar to the structure that is illustrated in
It should be noted that the curvature of the spherical element 270 (of the second embodiment) and the curvature of the protrusion 152 of the detent spring (of the first embodiment) should not be so gradual that these elements very easily “pop out” of the grooves 124 of the adapter 110. Otherwise, the angular orientation of the attachment 50 compared to the power screwdriver 20 might suddenly change during a fastener driving operation of the overall tool combination 10, and that event typically would be unwelcome.
If desired, an adapter/attachment interface could be designed to allow very gradual angular orientation changes, and such an embodiment could have a different fixing or semi-locking mechanism to hold the angular orientation in place during operation of the tool; the user would then be able to select yet additional angular “settings” and then change the orientation by a twisting action. This additional alternative embodiment is contemplated by the inventors. It should be noted, however, that the twelve-position adapter 110 that is illustrated in
As used herein, the term “proximal” can have a meaning of closely positioning one physical object with a second physical object, such that the two objects are perhaps adjacent to one another, although it is not necessarily required that there be no third object positioned therebetween. In the technology disclosed herein, there may be instances in which a “male locating structure” is to be positioned “proximal” to a “female locating structure.” In general, this could mean that the two male and female structures are to be physically abutting one another, or this could mean that they are “mated” to one another by way of a particular size and shape that essentially keeps one structure oriented in a predetermined direction and at an X-Y (e.g., horizontal and vertical) position with respect to one another, regardless as to whether the two male and female structures actually touch one another along a continuous surface. Or, two structures of any size and shape (whether male, female, or otherwise in shape) may be located somewhat near one another, regardless if they physically abut one another or not; such a relationship could still be termed “proximal.” Moreover, the term “proximal” can also have a meaning that relates strictly to a single object, in which the single object may have two ends, and the “distal end” is the end that is positioned somewhat farther away from a subject point (or area) of reference, and the “proximal end” is the other end, which would be positioned somewhat closer to that same subject point (or area) of reference.
All documents cited in the Background and in the Detailed Description are, in relevant part, incorporated herein by reference; the citation of any document is not to be construed as an admission that it is prior art with respect to the technology disclosed herein. The following patent documents are assigned to Senco Brands, Inc., and are incorporated herein by reference in their entirety: U.S. Pat. No. 5,988,026, titled SCREW FEED AND DRIVER FOR A SCREW DRIVING TOOL; U.S. Pat. No. 7,032,482, titled TENSIONING DEVICE APPARATUS FOR A BOTTOM FEED SCREW DRIVING TOOL FOR USE WITH COLLATED SCREWS; U.S. Pat. No. 7,082,857, titled SLIDING RAIL CONTAINMENT DEVICE FOR FLEXIBLE COLLATED SCREWS USED WITH A TOP FEED SCREW DRIVING TOOL; and U.S. Pat. No. 7,493,839, titled PORTABLE SCREW DRIVING TOOL WITH COLLAPSIBLE FRONT END.
The foregoing description of a preferred embodiment has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the technology disclosed herein to the precise form disclosed, and the technology disclosed herein may be further modified within the spirit and scope of this disclosure. Any examples described or illustrated herein are intended as non-limiting examples, and many modifications or variations of the examples, or of the preferred embodiment(s), are possible in light of the above teachings, without departing from the spirit and scope of the technology disclosed herein. The embodiment(s) was chosen and described in order to illustrate the principles of the technology disclosed herein and its practical application to thereby enable one of ordinary skill in the art to utilize the technology disclosed herein in various embodiments and with various modifications as are suited to particular uses contemplated. This application is therefore intended to cover any variations, uses, or adaptations of the technology disclosed herein using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this technology disclosed herein pertains and which fall within the limits of the appended claims.
The present application claims priority to provisional patent application Ser. No. 61/387,701, titled “DETENTED ADAPTER INTERFACE FOR SCREWDRIVER TOOL ATTACHMENT,” filed on Sep. 29, 2010.
Number | Date | Country | |
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61387701 | Sep 2010 | US |