Embodiments of the present invention relate to dishwashing appliances and, more particularly, to detergent dispensers and removal of detergent from detergent dispensers.
Dishwashers have become an integral part of everyday household use. A typical dishwasher uses detergent, released from a detergent dispenser, in combination with wash water to clean dishware contained therein. A user deposits detergent into a detergent dispenser reservoir, closes the detergent dispenser door, closes the dishwasher door, and then runs the dishwasher cycle. During the cycle the detergent dispenser door opens causing detergent to flow out into the dishwasher tub to be mixed with water.
However, with reference to
Detergent that remains in the detergent dispenser is ineffective in cleaning the dishware and may cause subsequent rinse cycles to become ineffective due to detergent contamination. Furthermore, eating from dishware with detergent left on it may result in sickness. Thus, there is a need for techniques for improving the removal of detergent from the dispenser during operation of the dishwasher.
Embodiments of the present invention provide systems, apparatus, and methods for improved removal of detergent from a detergent dispenser in a dishwasher.
An exemplary embodiment of the present invention is a dishwasher comprising a tub and a door hingedly connected to the tub and configured to pivot between an open position and a closed position, wherein the door further comprises an interior surface configured to face the tub when the door is in the closed position. The dishwasher further comprises at least one spray arm configured to provide water within the tub and a detergent dispenser positioned on the interior surface of the door. The detergent dispenser comprises a reservoir configured to contain detergent therein, wherein at least a portion of an upper wall of the reservoir is removed to reduce a cross-sectional length thereof such that water flowing down the interior surface of the dishwasher door is encouraged into the reservoir.
In some embodiments, the detergent dispenser further comprises a dispenser door configured to move between a closed configuration and an open configuration. The dispenser door may be further configured to cover the reservoir in the closed configuration, and the detergent dispenser may be configured to encourage water flowing down the interior surface of the door into the reservoir when the dispenser door is in the open configuration. In other embodiments, the detergent dispenser is configured to encourage water flowing down the interior surface of the door into the reservoir when the dispenser door is in the closed configuration.
In one aspect, the dispenser door is configured to cover the reservoir in the closed configuration to create a water-tight seal therebetween. In addition, the dispenser door may include a rib configured to engage the dispenser reservoir in the closed configuration to create a water-tight seal therebetween and disengage the dispenser reservoir in the open configuration to allow water flowing down the interior surface of the door to enter the dispenser reservoir.
In some embodiments, the detergent dispenser further comprises a curved surface extending at least partially between the interior of the dishwasher door and the reservoir and configured to encourage water flowing down the interior surface of the door into the detergent dispenser. In some embodiments, the reservoir comprises a sloped upper surface configured to encourage water into the reservoir and a sloped lower surface configured to encourage detergent out of the reservoir.
In some embodiments, the reservoir of the detergent dispenser may define a width and the removed portion of the upper wall may define a width. Additionally, the width of the removed portion of the upper wall may be less than the width of the reservoir. In some embodiments, the removed portion of the upper wall may define a width between 86-100% of the width of the upper wall. In one exemplary embodiment, the removed portion is between about 2 and 2.3 inches. In some embodiments, the upper wall may comprise a pair of radial edges disposed on opposite sides of the reservoir from one another. Additionally, the width of the removed portion may extend between the radial edges.
Another exemplary embodiment of the present invention is a detergent dispenser for a dishwasher. The detergent dispenser comprises a reservoir configured to contain detergent therein, wherein at least a portion of the upper wall of the reservoir has been removed to reduce a cross-sectional length thereof such that water flowing down the interior surface of the dishwasher door is encouraged into the reservoir. In some embodiments, the reservoir of the detergent dispenser may comprise a sloped upper surface configured to encourage water into the reservoir.
In some embodiments, the detergent dispenser further comprises a dispenser door configured to move between a closed configuration and an open configuration and to cover the reservoir in the closed configuration. The detergent dispenser may be configured to encourage water flowing down the interior surface of the dishwasher door into the reservoir when the dispenser door is in the open configuration. Alternatively, the detergent dispenser may be configured to encourage water flowing down the interior surface of the door into the reservoir when the dispenser door is in the closed configuration.
In yet another exemplary embodiment, a detergent dispenser for a dishwasher is provided. The detergent dispenser comprises a reservoir configured to contain detergent therein. The reservoir comprises a sloped upper surface configured to encourage water into the reservoir and a sloped lower surface configured to encourage detergent out of the reservoir.
Other embodiments of the present invention include a method for operating a dishwasher, the method comprises providing a dishwasher comprising a tub and a door hingedly connected to the tub and configured to pivot between an open position and a closed position, wherein the door further comprises an interior surface configured to face the tub when the door is in the closed position. The dishwasher further comprises at least one spray arm configured to provide water within the tub and a detergent dispenser positioned on the interior surface of the door and comprising a reservoir configured to contain detergent therein, wherein at least a portion of the upper wall of the reservoir has been removed to reduce a cross-sectional length thereof. The method further comprises configuring the dishwasher such that in operation water provided to the tub through the at least one spray arm flows down the interior surface of the dishwasher door and is encouraged into the reservoir.
Having thus described the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the inventions are shown. Indeed, these inventions may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like numbers refer to like elements throughout.
A door 18 may be pivotably engaged with the tub 12 to selectively permit access to the interior of the tub 12. The door 18 may close to cover and seal the tub 12 when the dishwasher 10 is in operation. The door 18 comprises an interior surface or side 22 configured to face the tub 12 of the dishwasher 10 when sealed and an opposing external surface or side 24.
The tub 12 may define a sump 14, in which wash water or rinse water is collected, typically under the influence of gravity, wherein the sump 14 may cooperate with a bottom wall 17 to enclose the dishwasher in the tub 12. The wash/rinse water may be pumped by a sump pump 15 out of the sump 14 to various spray arms 20 mounted in the interior of the tub 12 for spraying the wash/rinse water, under pressure, onto the dishes, utensils, and other dishware contained therein.
The interior side 22 of the dishwasher 10 may comprise a detergent dispenser designed to open to release detergent into the tub 12 during operation of the dishwasher. The wash water will mix with the detergent and be used to clean the dishware contained in the tub 12.
Embodiments of the present invention provide techniques for improving the removal of detergent from the detergent dispenser. In particular, embodiments of the present invention take advantage of water running down the interior side 22 of the dishwasher door 18 for removing detergent, wherein the water originates from one or more upper spray arms 20 and continuously runs down the sides 13 of the tub 12 and the door 18.
An example embodiment of the present invention is shown in
The detergent dispenser 40 is configured to be positioned on the interior side 22 of the dishwasher door 18. The detergent dispenser 40 could be coupled to the interior side 22 of the dishwasher door 18 or integrally formed therewith. The detergent dispenser 40 comprises a dispenser door 41 and a dispenser reservoir 50. The dispenser reservoir 50 is configured to receive and contain the detergent therein. In general, the dispenser reservoir 50 includes a cavity formed of a plurality of surfaces that define a volume sufficient for receiving the detergent therein and containing the detergent therein when the dispenser door 41 is closed. The dispenser door 41 is configured to close and cover the dispenser reservoir 50 thereby containing the detergent in the dispenser reservoir 50 while the dishwasher door 18 is vertically displaced in a closed position. The dispenser door 41 is also configured to open, usually during a wash cycle of the dishwasher, to release the detergent held in the dispenser reservoir 50. While the depicted embodiments detail the dispenser door 41 being configured to pivot between a closed configuration and an open configuration, other configurations may be employed to facilitate closing and opening of the dispenser door 41 (e.g., sliding of the door, pivoting of the door around an axis perpendicular to the plane of the door, etc.). Additionally, in some embodiments, the dispenser door 41 may be configured to transition from a closed configuration (e.g., the closed configuration shown in
In the depicted embodiment, the dispenser reservoir 50 may further comprise a lower sloped surface 52. The lower slope 52 is angled to utilize the force of gravity when the detergent dispenser 40 is displaced in a vertical position (i.e., when the dishwasher door 18 is closed). The angle of the lower slope 52 encourages detergent to leave the dispenser reservoir 50 upon opening of the dispenser door 41.
Embodiments of the present invention may also remove shedding surfaces and or ledges from the detergent dispenser 40. These shedding surfaces or ledges would normally act to discourage water flow to the dispenser reservoir 50. In the depicted embodiment, the detergent dispenser 40 may be contoured to encourage water to enter the reservoir 50. For example, the dispenser 40 may be curved or otherwise contoured between the interior side 22 and the reservoir 50. In one embodiment, the detergent dispenser 40 may further comprise a curved top edge 46. The curved top edge 46 takes advantage of the cohesive nature of the water such that water running down the dishwasher door is encouraged into the dispenser reservoir 50 around the curve.
For example, in some embodiments, as shown in
In another embodiment, with reference to
In some embodiments, with reference to
In some embodiments, removal of a portion of the upper wall may encourage water flowing down the interior surface of the dishwasher door into the detergent dispenser reservoir when the dispenser door is in the open configuration (e.g., shown in
In some embodiments, with reference to
In some embodiments, the removed portion of the upper wall may define a width that is less than the width of the reservoir. In the depicted embodiment, the reservoir 50 defines a width (RW) and the removed portion of the upper wall defines a width (CPW). In some embodiments, the width (RW) of the reservoir may be approximately 2.32 inches and the width (CPW) of the removed portion of the upper wall may be approximately 2.2 inches. In some embodiments, the removed portion of the upper wall may define a width between about 2 and 2.3 inches. As the size of the detergent dispenser may vary, the removed portion of the upper wall may define a width between about 86-100% of the width of the reservoir according to one embodiment of the present invention.
In some embodiments, with reference to
In some embodiments, with reference to
As such, in some embodiments, defining a width of the removed portion of the upper wall that is slightly less than the width of the reservoir provides some advantages. For example, detergent is properly maintained within the reservoir until the dispenser door 41 transitions to the open configuration. Additionally, easily breakable thin edges (e.g., the thin edge 57 in
Removal of too little of the upper wall, however, may provide some disadvantages. For example, in the depicted embodiment of
As shown in conjunction with
As such, an exemplary embodiment employs a width of the removed portion of the upper wall 59 is optimized such that the aforementioned drawbacks are minimized or eliminated. For example, the removed portion of the wall 59 may be between about 86-100% of the width of the reservoir. In one specific embodiment, the removed portion of the wall 59 is between about 2 and 2.3 inches, and the width of the reservoir is about 2.32 inches. According to one advantageous embodiment, the width of the removed portion is about 96% of the width of the reservoir 50 (e.g., about 2.23 inches for a reservoir having a width of about 2.32 inches).
Removing the upper wall also prevents the detergent dispenser 40 from providing a water tight seal when the dispenser door 41 is closed in some embodiments. Thus, as shown in
One potential advantage of encouraging water to enter the closed detergent dispenser 40 is that the enzymes in the detergent become active when wet and start a relatively short span of activity after becoming wet. Unexpectedly, testing has demonstrated that wash performance has improved by flooding the detergent reservoir 50 with water before opening the dispenser door 41 during the wash cycle. By wetting the detergent before opening the dispenser door 41, the enzymes are ready to consume soil types upon being released. In addition, flooding the detergent reservoir 50 may ensure that enzymes present in harder-to-dissolve tablets are available earlier in the main wash cycle and that they do not carry over into subsequent rinses. Often, consumers may use such tablets instead of powder or liquid detergent when filling the detergent reservoir 50 before operating the dishwasher.
When circumstances dictate that detergent must be kept dry until ready to dispense, a detergent dispenser that is configured to achieve a water-tight seal, like the detergent dispenser 60 shown in
In other embodiments, as shown in
Another embodiment of the present invention is a method for operating a dishwasher and removing detergent from a detergent dispenser attached to a surface of a dishwasher door. The method may comprise steps to remove detergent from a detergent dispenser in accordance with any of the embodiments of the present invention as described herein. In one example embodiment, the method comprises providing a dishwasher comprising a tub and a door hingedly connected to the tub and configured to pivot between an open position and a closed position, wherein the door further comprises an interior surface configured to face the tub when the door is in the closed position. The dishwasher further comprises at least one spray arm configured to provide water within the tub and a detergent dispenser positioned on the interior surface of the door and comprising a reservoir configured to hold detergent, wherein a portion of the upper wall of the detergent reservoir has been removed such that water flowing down the dishwasher door is encouraged into the reservoir. The method further comprises configuring the dishwasher such that in operation water provided to the tub through the at least one spray arm flows down the interior surface of the dishwasher door and is encouraged into the reservoir.
Embodiments of the present invention, as described herein, improve the likelihood that detergent will be released from the detergent dispenser. Providing an additional path for water to enter the dispenser reservoir can reduce the time necessary to move the detergent into the wash area or tub. Further, allowing water to sweep the back and lower surface of the reservoir assures that trace amounts of detergent are removed, resulting in all of the intended detergent being applied to the wash load, and assuring the user a clean and available reservoir for placing detergent for the next wash load. Also, providing a water source that is independent of spray arm jets removes the possibility that the user, by loading the racks in an unfavorable manner, will prevent the detergent from being released properly, thereby resulting in greater rack loading flexibility. With improved detergent release, a user can expect improved soil removal, less spotting of dishes, and a lower chance for detergent contamination or residue on cleaned dishware.
Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included herein. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
The present application claims priority to U.S. Provisional Application No. 61/419,116 filed Dec. 2, 2010, the contents of which are hereby incorporated herein in its entirety by reference.
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Entry |
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KitchenAid photograph taken Jan. 18, 2011 at Lowes Home Improvement Store. |
Whirlpool—Maytag photograph taken Jan. 18, 2011 at Lowes Home Improvement Store. |
Number | Date | Country | |
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20120138101 A1 | Jun 2012 | US |
Number | Date | Country | |
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61419116 | Dec 2010 | US |