The present invention relates to a determination system that determines an achievement degree of a process using an indicator, and to a measurement device and an information processing device of the determination system.
Sterilization processes are performed on sterilization targets such as medical instruments in a hospital. In order to determine an achievement degree of the sterilization process on the sterilization targets, so-called sterilization indicators such as a chemical indicator (hereinafter, CI) are used. A CI has a discoloration area that changes color in accordance with the achievement degree of the conditions required for the sterilization process, which uses a sterilizing agent (vapor, hydrogen peroxide, or the like). A common method of confirming the achievement degree of a sterilization process is to visually check the color change in the discoloration area of the CI. PTL 1 discloses a measurement device that measures the achievement degree of a sterilization process by optically reading the color of the discoloration area of a CI.
Here, different CIs are used depending on the sterilization method used by a sterilizing device. A different sterilization method means, for example, a different sterilizing agent or a different sterilization process is used. The location of the discoloration area of the CI, the colors before and after the change, and so on may be different as well. In hospitals and the like, multiple sterilizing devices having different sterilization methods are used, and multiple types of CIs are used as a result. Because the way in which the color changes, the location, and the like of the discoloration area differs depending on the type of the CI, it is difficult for the measurement device disclosed in PTL 1 to handle new types of CIs newly introduced to the market.
According to one aspect of the present invention, a determination system includes: a measurement unit configured to measure color information on a surface of an indicator having a discoloration area in which a color changes according to an achievement degree of a predetermined process; a determination unit configured to determine an initial defect in the indicator or the achievement degree of the predetermined process based on the color information of the discoloration area measured by the measurement unit; a storage unit configured to store a control parameter corresponding to a type of the indicator; and a processing unit configured to perform processing of setting the control parameter in the storage unit, wherein the measurement unit is further configured to measure the color information of the discoloration area of the indicator based on the control parameter, stored in the storage unit, that corresponds to the type of the indicator to be measured.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain principles of the invention.
Hereinafter, embodiments will be described in detail with reference to the attached drawings. Note, the following embodiments are not intended to limit the scope of the claimed invention. Multiple features are described in the embodiments, but limitation is not made to an invention that requires all such features, and multiple such features may be combined as appropriate.
Furthermore, in the attached drawings, the same reference numerals are given to the same or similar configurations, and redundant description thereof is omitted.
A sensor 3 of the measurement device 1 detects whether the CI 4 is placed on a tray 2. A roller 5 conveys the CI 4 into the measurement device 1. The CI 4 conveyed into the measurement device 1 is conveyed by an upstream roller 6 and a downstream roller 7 to a measurement region of a spectrometer 200. The spectrometer 200 measures information about the color of the surface of the CI 4 and outputs a measurement result to a control unit 10. The control unit 10 includes a CPU 11 and non-volatile memory 12. A white reference plate 9 for color correction of the spectrometer 200 is provided between the upstream roller 6 and the downstream roller 7. When the CI 4 is not between the spectrometer 200 and the white reference plate 9, the spectrometer 200 can measure information about the color of the surface of the white reference plate 9. After the measurement by the spectrometer 200, the CI 4 is discharged to the tray 2 by the upstream roller 6 and the downstream roller 7. Note that the measurement device 1 illustrated in
The non-volatile memory 12 holds programs executed by the CPU 11, various types of information, and the like. The various types of information include control parameters used by the CPU 11 when measuring the CI 4, when determining the achievement degree of the sterilization process, when determining initial defects, and the like. The CPU 11 executes programs held in the non-volatile memory 12, and measures the CI 4 and the like using the various types of information held in the non-volatile memory 12. The configuration of the control device 20 will be described later.
The control parameters also include a second color parameter, which is used when determining the achievement degree of the sterilization process. The second color parameter is the color information of the discoloration area 30 after the sterilization process. By comparing the color value of the discoloration area 30 of the CI, measured after the sterilization process, with the color value indicated by the second color parameter in the control parameters of the CI, the CPU 11 determines whether the achievement degree of the sterilization process is acceptable or not. Specifically, if a color difference between the measured color value of the discoloration area 30 of the CI after the sterilization process and the color value indicated by the second color parameter is less than a predetermined value, the CPU 11 determines that the sterilization process is acceptable. Note that the configuration may be such that the achievement degree of the sterilization process is evaluated in three or more levels according to the color difference, instead of being acceptable or not. In addition, the control parameters of the CI include a conveyance parameter indicating a conveyance speed when conveying the CI into the measurement device 1, and a measurement parameter indicating a number of times the CI is measured by the spectrometer 200 and a time interval of the measurement.
The control parameters are provided corresponding to each type of CI that can serve as a measurement subject, and are stored in the non-volatile memory 12. When measuring a CI, the user inputs the type of CI to be measured, and whether the measurement is to be done before the sterilization process or after the sterilization process, into the control device 20. This information is communicated to the measurement device 1 from the control device 20. The measurement device 1 reads out, from the non-volatile memory 12, the control parameters corresponding to the type of CI which has been communicated, and performs measurement according to the control parameters that have been read out. Then, depending on whether the measurement has been taken before the sterilization process or after the sterilization process, the initial defect of the CI, the achievement degree of the sterilization process, or the like is determined according to the control parameters corresponding to the type of CI that has been communicated. Note that instead of storing the control parameters in the non-volatile memory 12 in advance, the control device 20 may be configured to communicate, to the measurement device 1, the control parameters corresponding to the type of the CI to be measured and whether the measurement is to be taken before the sterilization process or after the sterilization process each time a measurement is taken.
The configuration of the control device 20 in
In this manner, the configuration is such that the control parameters of a CI can be added to the non-volatile memory 12 of the measurement device 1 through the control device 20, and the control parameters stored in the non-volatile memory 12 can be deleted or updated through the control device 20. This makes it possible to have the measurement device 1 measure various types of CIs. Furthermore, initial defects in various types of CIs, the achievement degree of sterilization processes performed using various types of CIs, and the like can be determined by the measurement device 1.
Pattern parameters, which indicate the color information, location information, and the like of the pattern 31, can also be added to the control parameters. The pattern parameters make it possible for the measurement device 1 to obtain the profile on the surface of the CI 4 and determine whether the CI 4 is being conveyed in the measurement device 1 with the first end or the second end serving as the leading end. Based on this determination result and the location parameters, the measurement device 1 can identify the discoloration area 30 and acquire the color information of the discoloration area 30 regardless of the orientation of the CI placed on the tray 2.
A second embodiment will be described next, focusing on the differences from the first embodiment. In the first embodiment, the control parameters were created by the user using the control device 20 and transmitted to the measurement device 1. In the present embodiment, the location parameters in the control parameters can be set automatically.
On the other hand, if reading input is specified in S11, the processing unit 500 displays a screen prompting the user to place the CI on the tray 2 of the measurement device 1. When the CI is placed on the tray 2, in S12, the measurement device 1 obtains the profile of the CI by reading the surface of the CI and transmits the obtained profile to the control device 20. The processing unit 500 determines the first end, the second end, the location of the first end side of the discoloration area 30, and the location of the second end side of the discoloration area 30 of the CI based on the profile of CI, and determines L1, L2, and L3 as a result. Then, in S13, the processing unit 500 displays the determined L1, L2 and L3 along with the profile as a reading result.
Note that the processing unit 500 determines the first end, the second end, the location of the first end side of the discoloration area 30, and the location of the second end side of the discoloration area 30 of the CI according to a predetermined criterion based on a change in the color of the CI surface. For example, the spectrometer 200 measures the white reference plate 9 before the CI reaches the measurement region, after the measurement region has exited, or the like. Accordingly, locations that have changed from white to other colors can be determined as the first end and the second end. Because the discoloration area 30 is long to a certain extent in the long side direction of the CI, a section having the same color in the long side direction for at least a predetermined length can be determined to be the discoloration area 30.
However, L1, L2, and L3 determined by the processing unit 500 may not be accurate, and thus in S14, the processing unit 500 accepts the input of adjustments from the user in response to the reading result. For example, the user can input, to the control device 20, which short side of the CI is the first end, as an adjustment input. The user can change the location of the first end, the location of the second end, the location of the end of the discoloration area 30 on the first end side, and the location of the discoloration area 30 on the second end side based on the result determined by the processing unit 500. After the user adjustment in S14 is complete, the processing unit 500 sets the location parameters in S15.
As described thus far, in the present embodiment, the measurement device 1 is caused to measure the surface of the CI, and the location parameters are set as a result. Accordingly, the amount of work the user must perform to create the control parameters can be reduced.
In the present embodiment, the first end and the second end are defined as the locations of the short sides of the CI. For example, in the CIs illustrated in
A third embodiment will be described next, focusing on the differences from the first embodiment and the second embodiment. In the present embodiment, the first color parameter and the second color parameter can be set automatically.
In S20, the processing unit 500 displays, to the user, a setting screen for setting the control parameters, in response to a user operation. In S21, the processing unit 500 accepts an input from the user pertaining to a method for setting the color parameters. If the user specifies direct input as the setting method, a screen for the user to input the color parameters is displayed and the color parameters are set in S24 based on the user input, as in the first embodiment.
On the other hand, if reading input is specified in S21, in S22, the processing unit 500 accepts user input pertaining to the number of CIs to be read. Then, in S23, the control device 20 causes the measurement device 1 to read the colors in the discoloration area 30 in order. Because the location parameters are already set, the measurement device 1 can determine the location of the discoloration area on the CI. Once the measurement device 1 reads the specified number of CIs, the processing unit 500 obtains the reading results from the measurement device 1 and calculates the color parameters. The color parameters can be found by averaging the color information of the discoloration area 30 of the CIs which have been read. The processing unit 500 sets the color parameters calculated in S24.
As described thus far, in the present embodiment, the measurement device 1 is caused to measure the discoloration area 30 of the CI, and the color parameters are set as a result. Accordingly, the amount of work the user must perform to create the control parameters can be reduced.
Next, a fourth embodiment will be described, focusing on the differences from the first embodiment to the third embodiment. In the present embodiment, the control parameters are obtained over a network such as the Internet. It is assumed that the CI control parameters are stored in a server device on a network operated by the manufacturer, distributor, or the like of the CI, and are available to the public. The processing unit 500 is configured to be capable of, for example, accessing a server device on the Internet via a LAN and obtaining control parameters published by the server device.
As described thus far, in the present embodiment, the control parameters are obtained from a server device on a network, and thus it is not necessary for the user to create the control parameters, which makes it possible to reduce the amount of work the user must perform.
In the foregoing embodiments, the first color parameter and the second color parameter are stored in the measurement device 1 as control parameters for the measurement device 1 to determine initial defects, the achievement degree of the sterilization process, and the like. However, a configuration can also be employed in which the control device 20 determines initial defects, the achievement degree of the sterilization process, and the like. In this case, the measurement device 1 measures the color of the discoloration area 30 and transmits color information indicating the measured color to the control device 20, and the control device 20 then determines initial defects, the achievement degree of the sterilization process, and the like based on the first color parameter, the second color parameter, and the like. As such, in this case, the first color parameter and the second color parameter need not be stored in the non-volatile memory 12 of the measurement device 1. However, the control device 20 requires the first color parameter and the second color parameter. In other words, in the determination system of the present invention, there are cases where the control parameters are stored in a distributed manner in both the control device 20 and the measurement device 1, instead of being stored only in the measurement device 1.
Additionally, although the descriptions of the foregoing embodiments were based on a determination system that determines the achievement degree of a sterilization process, the present invention is not limited to a determination system that determines the achievement degree of a sterilization process. For example, an indicator similar to a CI is used in medical instrument cleaning processes as well. As such, the present invention can also be applied to a determination system that determines the achievement degree of a cleaning process. More generally, the present invention can be applied to any process performed using an indicator (test paper) having a discoloration area that changes color in accordance with the achievement degree of the process.
Embodiments of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiments and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiments, and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiments and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiments. The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
According to the present invention, various types of indicators can be measured.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Number | Date | Country | Kind |
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2019-193010 | Oct 2019 | JP | national |
This application is a Continuation of International Patent Application No. PCT/JP2020/034950, filed Sep. 15, 2020, which claims the benefit of Japanese Patent Application No. 2019-193010, filed Oct. 23, 2019, both of which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | |
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Parent | PCT/JP2020/034950 | Sep 2020 | US |
Child | 17717463 | US |