This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2019-009520 filed on Jan. 23, 2019, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a determining device, a conveying device, an image reading device, and an image forming apparatus.
An image reading device or an image forming apparatus may have a function to determine whether or not a double feeding has occurred in a conveyance path. The double feeding is a phenomenon where a plurality of sheet-like objects are conveyed in the conveyance path in a state of overlapping with each other.
In an image forming apparatus of a related technology, a type of the object (for example, envelope or paper) is set based on a user operation. The image forming apparatus includes an ultrasonic sensor that emits an ultrasonic wave toward the object that is conveyed in the conveyance path, and outputs a signal having a level that changes according to an incident wave from the object. Furthermore, in the image forming apparatus, when the envelope is set as the type of the object, and if a change of the signal in lapse of time does not satisfy a first specific condition that has been determined for the envelope, it is determined that the double feeding has occurred, and a conveyance of the plurality of envelopes is stopped. In addition, when the paper is set as the type of the object, and if a change of the signal in lapse of time does not satisfy a second specific condition that is different from the first specific condition, it is determined that the double feeding has occurred, and a conveyance of the plurality of sheets of paper is stopped.
A determining device according to an aspect of the present disclosure includes an acquisition processing portion and a determination processing portion. The acquisition processing portion acquires a signal based on an ultrasonic wave emitted toward an object conveyed in a specific direction. The determination processing portion determines whether or not a first time period is equal to or larger than a predetermined first time threshold, wherein the first time period is a time period during which a level of the signal changes from a predetermined first level threshold to a second level threshold that is smaller than the first level threshold.
A conveying device according to another aspect of the present disclosure includes a sensor portion and the determining device. The sensor portion emits an ultrasonic wave toward the object, and outputs the signal having a level that changes according to an incident wave from the object.
An image reading device according to a further aspect of the present disclosure includes the determining device or the conveying device.
An image forming apparatus according to a still further aspect of the present disclosure includes the determining device or the conveying device.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description with reference where appropriate to the accompanying drawings. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Furthermore, the claimed subject matter is not limited to implementations that solve any or all disadvantages noted in any part of this disclosure.
The following describes an embodiment of the present disclosure with reference to the accompanying drawings for the understanding of the present disclosure. It should be noted that the following embodiment is an example of a specific embodiment of the present disclosure and should not limit the technical scope of the present disclosure.
In
The image forming apparatus 100 is, for example, a copier, a printer, a facsimile, or a multifunction peripheral. The multifunction peripheral includes a plurality of functions such as a copy function, a print function, and a facsimile function. The image forming apparatus 100 includes a main body device 200 and an image reading device 300. It is noted that the image forming apparatus 100 may not include the image reading device 300.
The main body device 200 includes a first set portion 22, a first conveyance portion 23, a first sensor portion 24, an image forming portion 25, a first discharge portion 26, a control portion (namely, determining device) 27. In the main body device 200, a conveying device 400 includes at least the first conveyance portion 23, the first sensor portion 24, and the control portion 27.
A first conveyance path CP1 in which objects A1 are conveyed is provided in the main body device 200. The first conveyance path CP1 extends from a first upstream end CP11 to a first downstream end CP12. Specifically, the first upstream end CP11 and the first downstream end CP12 are provided at predetermined positions in the up-down direction on a right side portion 200A and a left side portion 200B of the main body device 200.
The first set portion 22 is a manual feed tray, and extends diagonally upward right from a position slightly below the first upstream end CP11 on the right side portion 200A. The first set portion 22 is configured such that a plurality of types of objects A1 can be placed thereon. The plurality of types of objects A1 include a first object A11 (see
In
The first object A11 is, for example, an unused envelope, and includes a body portion B11 and a flap portion B12. The body portion B11 has a shape of an approximate rectangle when viewed in the thickness direction. The body portion B11 further has a shape of a bag where a plurality of sheets overlap in the thickness direction. Specifically, as shown in the frame F1, one side of the body portion B11 in the length direction is opened, and forms an opening B13. In addition, as shown in the frame F1, the other side of the body portion B11 in the length direction is closed, and forms a closed portion B14. The flap portion B12 extends from the other side of the body portion B11, and closes the opening B13 by being folded. As shown in
In
Referring to
The first sensor portion 24 is a first example of a sensor portion of the present disclosure, and is a transmission-type ultrasonic sensor. As shown in
The sending portion 241 sends an ultrasonic wave (hereinafter referred to as a measurement wave) toward a detection position DP1, a position in the first conveyance path CP1 that is set to be immediately on the downstream side of the first conveyance portion 23. The amplitude level of the measurement wave is predetermined.
The receiving portion 242 is disposed to face the sending portion 241 across the detection position DP1. The receiving portion 242 outputs, to the control portion 27, a signal ES1 that is generated based on the measurement wave emitted toward an object A1 that is passing the detection position DP1. Specifically, the signal ES1 has a level (namely, a voltage value) that changes according to the ultrasonic wave (hereinafter referred to as an incident wave) that is incident on the receiving portion 242 based on the measurement wave. The level of the signal ES1 is related to a total thickness of the object A1 that is passing the detection position DP1. More specifically, the level of the signal ES1 is related to the type and number of the objects A1.
The type and number of the objects A1 are roughly divided into cases: (1) one second object A12 is passing the detection position DP1 (see
In the case (1), as shown in
In the case (2), as shown in
In the case (3), as shown in
The case (4) is the same as the case (2) in that the body portion B11 of the first object A11 is composed of a plurality of sheets overlapping each other, but the case (4) is different from the case (2) in that the plurality of sheets are connected to each other by the closed portion B14 or the like. As a result, in a fifth time section T15 from the time when the body portion B11 starts passing the detection position DP1 until a specific time period elapses, the level of the signal ES1 reduces with time and finally reaches the third level L13. The reason is as follows.
As indicated by an arrow E1 in a frame F2 of
In addition, in the case (4), as shown in
Referring to
The control portion 27 serves as a determination device 27. The control portion 27 includes a processor, a program storage portion that is a ROM or the like, and a working area that is a RAM or the like. The processor executes, by using the working area, a program that is preliminarily stored in the program storage portion. This allows the control portion 27 to control the components of the image forming apparatus 100 comprehensively. It is noted that the control portion 27 may be an electronic circuit such as an ASIC (Application Specific Integrated Circuit) or a DSP (Digital Signal Processor). It is noted that when the image forming apparatus 100 includes the image reading device 300, the control portion 27 may be provided in the image reading device 300.
An image forming apparatus according to a related technology detects whether or not a double feeding has occurred, based on a condition that differs among a plurality of types of objects that may be conveyed in a conveyance path. As a result, in a case where a plurality of types of objects are conveyed in sequence in the conveyance path, the related technology cannot detect correctly whether or not a double feeding has occurred, with regard to at least one of the plurality of types of objects. On the other hand, the image forming apparatus 100 is configured to detect, for each of a plurality of types of objects, whether or not a double feeding has occurred, even in a case where a plurality of types of objects are conveyed in sequence in a conveyance path.
As shown in
The acquisition processing portion 27A acquires the signal ES1 from the first sensor portion 24.
The determination processing portion 27B determines whether or not a first time period ET1 (see
The first level threshold LT1, the second level threshold LT2, and the first time threshold TT1 are preliminarily determined in the design and development stage of the image forming apparatus 100 through an experiment or a simulation, and are written in the program.
The first level threshold LT1 and the second level threshold LT2 are determined based on the thickness of the object A1 in a second direction D12 that intersects the first direction D11. The second direction D12 is a first example of an intersecting direction of the present disclosure, and specifically, extends in the up-down direction. As shown in
The first time threshold TT1 shown in
The time measurement processing portion 27C measures an elapsed time from the time when the determination processing portion 27B determined that the level of the signal ES1 was equal to or smaller than the first level threshold LT1. The elapsed time is used as the first time period ET1 and a second time period ET2 by the determination processing portion 27B.
The determination processing portion 27B is configured to, after it determines that the first time period ET1 is not equal to or larger than the first time threshold TT1 (namely, is smaller than the first time threshold TT1), determine whether or not a double feeding of the object has occurred, based on the level of the signal ES1 acquired by the acquisition processing portion 27A. Specifically, when it determines whether or not a double feeding of the object has occurred, the determination processing portion 27B determines whether or not the second time period ET2 is equal to or larger than a second time threshold TT2, wherein the second time period ET2 is a time period in which the level of the signal ES1 is equal to or smaller than the first level threshold LT1 (see
The second time threshold TT2 is preliminarily determined based on the velocity V1 and a length of a specific object A1 in the first direction D11. The specific object A1 is a second object A12 having the smallest length in the first direction D11 among second objects A12 on which images can be formed by the image forming apparatus 100. The second time threshold TT2 is a time period that is obtained by dividing the length of the specific object A1 by the velocity V1.
The detection processing portion 27D detects whether or not a double feeding of the object A1 has occurred, based on the determination result of the determination processing portion 27B. Specifically, when the determination processing portion 27B determines that the first time period ET1 is equal to or larger than the first time threshold TT1, the detection processing portion 27D detects that a double feeding has not occurred. In this case, the conveyance controlling portion 27E further conveys the object A1 toward the downstream in the first direction D11. When the determination processing portion 27B determines that the first time period ET1 is not equal to or larger (is smaller) than the first time threshold TT1, the detection processing portion 27D detects that a double feeding has occurred. In this case, the conveyance controlling portion 27E stops conveying the object A1 in the first direction D11.
Next, a detailed description is given of the process and control of the control portion 27 in the image forming apparatus 100.
First, the user stacks a plurality of objects A1 on the first set portion 22 (see
In step S101 of
Next, in step S102, the control portion 27 functions as the acquisition processing portion 27A, and acquires a signal ES1 from the first sensor portion 24. Next, in step S103, the control portion 27 functions as the determination processing portion 27B. In order to determine whether or not a double feeding has occurred at the current time, the determination processing portion 27B determines whether or not the level of the signal ES1 is equal to or smaller than the first level threshold LT1 (see
In step S104, the control portion 27 functions as the detection processing portion 27D and the conveyance controlling portion 27E. The detection processing portion 27D detects that a double feeding has not occurred in the first conveyance path CP1. In this case, the conveyance controlling portion 27E continues the conveyance of the object A1 by controlling the first conveyance portion 23.
Next, in step S105, the conveyance controlling portion 27E determines whether or not it is a stop timing to stop the pickup roller of the first conveyance portion 23. The stop timing is a timing immediately after a rear end of the object A1 in the first direction D11 has passed the pickup roller. Specifically, the conveyance controlling portion 27E determines whether or not it is the stop timing based on an output signal of an optical sensor or the like provided near the first upstream end CP11. Upon determining that it is the stop timing, the conveyance controlling portion 27E stops the pickup roller, ends the processes of
When one second object A12 is conveyed in the first conveyance path CP1 (see
In step S106, the control portion 27 functions as the time measurement processing portion 27C, and starts measuring an elapsed time from the time when the execution of step S106 was started. Next, in step S107, the control portion 27 functions as the acquisition processing portion 27A and acquires a signal ES1 from the first sensor portion 24. Next, in step S108, the control portion 27 functions as the determination processing portion 27B, and determines whether or not a double feeding has occurred in the first conveyance path CP1, by determining whether or not the level of the signal ES1 is equal to or smaller than the second level threshold LT2 (see
In a case where the process is returned to step S107, the acquisition processing portion 27A acquires the signal ES1 a plurality of times with a time interval therebetween. Here, the time interval is denoted as ΔT, and ΔT is a time period smaller than the first time threshold TT1. The image forming apparatus 100 is designed such that the acquisition processing portion 27A acquires the signals ES1 with the time interval ΔT.
The control portion 27 functions as the determination processing portion 27B and executes steps S109 and S110 in sequence. In step S109, the determination processing portion 27B acquires an elapsed time as the first time period ET1 from the time measurement processing portion 27C, and in step S110, the determination processing portion 27B determines whether or not the first time period ET1 is equal to or larger than the first time threshold TT1. Based on the result of step S110, the determination processing portion 27B determines whether or not a double feeding has occurred in the first conveyance path CP1. Upon determining that the first time period ET1 is equal to or larger than the first time threshold TT1, the determination processing portion 27B moves the process to step S111. Upon determining that the first time period ET1 is not equal to or larger (is smaller) than the first time threshold TT1, the determination processing portion 27B determines that a plurality of second objects A12 are conveyed in the first conveyance path CP1 (see
In step S111, the control portion 27 functions as the time measurement processing portion 27C, and ends the measurement of time, and then moves the process to step S112. In step S112, the control portion 27 functions as the detection processing portion 27D, determines that the object A1 that is being conveyed is one first object A11 (see
According to the processes of
In steps S114 and S115, the control portion 27 functions as the determination processing portion 27B. In step S114, the determination processing portion 27B acquires an elapsed time as the second time period ET2 from the time measurement processing portion 27C. The determination processing portion 27B determines whether or not the second time period ET2 is equal to or larger than the second time threshold TT2. Upon determining that the second time period ET2 is not equal to or larger (is smaller) than the second time threshold TT2, the determination processing portion 27B moves the process to step S116; and upon determining that the second time period ET2 is equal to or larger than the second time threshold TT2, the determination processing portion 27B moves the process to step S117.
In step S116, the control portion 27 functions as the conveyance controlling portion 27E, and continues to convey the plurality of second objects A12 in the first conveyance path CP1.
In step S117, the control portion 27 functions as the time measurement processing portion 27C, and ends the measurement of time. Subsequently, in step S118, the control portion 27 functions as the detection processing portion 27D, determines that a plurality of second objects A12 are passing the detection position DP1 in the first conveyance path CP1 (see
The processes of
It is noted that after it is determined in step S108 that the level of the signal ES1 is not equal to or smaller (is larger) than the second level threshold LT2, and before it is determined in step S115 that the second time period ET2 is equal to or larger than the second time threshold TT2, the control portion 27 may determine whether or not the level of each of the signals ES1 acquired with the time interval ΔT is the first level threshold LT1.
In addition, upon determining in step S110 that the first time period ET1 is not equal to or larger (is smaller) than the first time threshold TT1, the control portion 27 may execute steps S117 and S118 without executing steps S114 to S116.
Referring to
The image reading device 300, including an ADF (Automatic Document Feeder) 310, a cover 320, a contact portion 330, and an image reading portion 340, generates image data by optically reading an image of an object A2 that is conveyed, and outputs the image data to the control portion 27 (see
The ADF 310 is a document feeding device, and is integrally provided with the cover 320 on an upper surface of the main body device 200. The ADF 310 includes a second set portion 31, a second conveyance portion 32, a second sensor portion 33, and a second discharge portion 34. In addition, in the image forming apparatus 100, the conveying device 400 is provided in the image reading device 300, and includes at least the second conveyance portion 32, the second sensor portion 33, and the control portion 27 (see
In addition, a second conveyance path CP2 in which objects A2 are conveyed is provided in the ADF 310. The second conveyance path CP2 extends from a second upstream end CP21 to a second downstream end CP22. Specifically, the second upstream end CP21 is provided at an upper position close to a center in the left-right direction of the ADF 310. The second downstream end CP22 is provided below the second upstream end CP21 in the ADF 310. In the second conveyance path CP2, its upstream portion extends from the second upstream end CP21 leftward, and its intermediate portion, between its upstream portion and its downstream portion, goes downward while bending. The downstream portion extends diagonally upward right from the intermediate portion to the second downstream end CP22.
The second set portion 31 is a supply tray, and provided at an upper-right portion of the image reading device 300. The second set portion 31 is configured such that a plurality of types of objects A2 can be placed thereon. The plurality of types of objects A2 include a first object A21 and a second object A22. The first object A21 is different from the first object A11 only in that it is a used envelope on which an address or the like has been written. The second object A22 is different from the second object A12 only in that it is a sheet of paper or an OHP sheet on which an image or the like has been recorded. As a result, in the following description, the components common to the first object A21 and the second object A22 are assigned the same reference signs, description thereof is omitted, and
The second conveyance portion 32 includes a pickup roller and a pair of conveyance rollers, and feeds an object A2 from the second upstream end CP21 into the second conveyance path CP2. Thereafter, the second conveyance portion 32 conveys the object A2 along the second conveyance path CP2 in a third direction D21 at a predetermined velocity V2. The third direction D21 is directed toward the downstream in the second conveyance path CP2, and is a second example of the specific direction of the present disclosure.
The second sensor portion 33 is a second example of the sensor portion of the present disclosure, and is a transmission-type ultrasonic sensor. The second sensor portion 33 includes a sending portion 331 and a receiving portion 332 that face each other across a predetermined detection position DP2. The detection position DP2 is located immediately on the downstream side of the second conveyance portion 32 in the second conveyance path CP2. The second sensor portion 33 is configured to cause the sending portion 331 to emit a measurement wave having a predetermined amplitude level toward the detection position DP2. The second sensor portion 33 causes the receiving portion 332 to output, to the control portion 27, a signal ES2 that is generated based on the measurement wave. The level of the signal ES2 is related to the type and number of the objects A2 that are passing the detection position DP2 (see
The second discharge portion 34 is a discharge tray, and is provided on the right side of the second downstream end CP22. Objects A2 discharged from the second downstream end CP22 are stacked on the second discharge portion 34.
The contact portion 330 is a translucent, plate-like member such as a glass plate or a resin plate. The contact portion 330 is provided close to a left end on an upper surface of the main body device 200. The contact portion 330 is attached to the upper surface of the main body device 200 so as to be along a lowest end portion of the second conveyance path CP2. A reading region R1 is preliminarily determined on the contact portion 330. The object A2 conveyed in the second conveyance path CP2 passes over the reading region R1.
The image reading portion 340 is a CIS (Contact Image Sensor). The image reading portion 340 is provided in the main body device 200 at a position close to an upper surface thereof. The image reading portion 340 emits light from below the contact portion 330 toward the reading region R1. The image reading portion 340 generates image data representing an image of the object A2 by photoelectrically converting reflected light from the object A2 that passes the reading region R1, and outputs the image data to the control portion 27.
The acquisition processing portion 27A may acquire the signal ES2 from the second sensor portion 33 instead of the first sensor portion 24. In this case, the determination processing portion 27B and the time measurement processing portion 27C execute the processes shown in
It is to be understood that the embodiments herein are illustrative and not restrictive, since the scope of the disclosure is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof are therefore intended to be embraced by the claims.
Number | Date | Country | Kind |
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2019-009520 | Jan 2019 | JP | national |