The systems and techniques described herein related generally to a configuration for use in a gas turbine engine that makes use of a pressure-rise combustion system. More specifically, the systems and techniques relate to the configuration of the flow path between a pressure-rise combustor and a turbine stage of a gas turbine engine.
In a traditional gas turbine engine, an incoming body of air is compressed, fuel is added to the compressed air, the fuel/air mixture is ignited and burned in a combustor, and then the hot exhaust from the combustor is allowed to expand through a turbine and out the back of the engine. The operation of the engine produces thrust in the form of increased momentum of the exhaust flow compared to the incoming flow, as well as shaft power that may be produced from the flow through the turbine.
Many variations of this basic operation exist, some optimized to produce more thrust and little or no excess shaft power, some to produce low thrust but high shaft power. However, in every case, the energy output from the system, whether thrust or shaft power, is generated by the combustion of the fuel in the combustor.
In a traditional engine, the combustion that takes place is a form of essentially constant pressure combustion, i.e., the fuel/air mixture burns without a significant increase in the pressure of the products compared to the pressure of the reactants. However, combustion that produces a pressure rise can be effective in extracting more energy from the fuel, and therefore producing more efficient combustion.
Such combustors that operate in a pressure-rise mode are generally based on detonative or quasi-detonative forms of combustion. While much effort has gone into producing various forms of detonative combustor, particularly those that operate in a pulsed manner, much work still remains in incorporating a pulse detonation combustor into the overall system of a gas turbine engine. Specifically, continued development is needed in extracting energy from a pulse detonation combustor.
Typical operation of a pulse detonation combustor generates a very high speed, high pressure pulsed flow, as a result of the detonation process. These peaks are followed by periods of significantly lower speed and lower pressure flow. Because the operation of pulse detonation combustors and the detonation process is known, it will not be discussed in detail herein. When a pulse detonation combustor is used in the combustion stage of a gas turbine engine, the pulsed, highly transient flow is directed into the turbine stage (s).
Therefore, there exists a need to effectively and efficiently direct the exhaust from the pulse detonation combustor into the turbine stage in such a way as to allow effective engine operation.
In accordance with one aspect of the systems and techniques described herein a transition piece for a gas turbine engine has a body, an exhaust face and turbine inlet face. The exhaust face is in flow communication with an exhaust of a pulse detonation combustor of the gas turbine engine. The body takes the flow from the PDC upstream of the exhaust face and conducts it to the turbine inlet face, the body being in flow communication with both the exhaust face and the turbine inlet face. The body has a cross section taken normal to the axis of the gas turbine engine such that the area of the cross section at any given point along the axis of the gas turbine engine is smaller than the area of the cross section of the body at any point along the axis of the gas turbine engine upstream of the given point. The turbine inlet face is in flow communication with a turbine stage of the gas turbine engine, the turbine stage being located downstream of the transition piece.
In accordance with another aspect of the systems and techniques described herein, a hybrid gas turbine engine having a transition piece as described above also includes a plurality of pulse detonation combustors disposed around an axis of the gas turbine engine.
In accordance with yet another aspect of the systems and techniques described herein, a hybrid gas turbine engine having a transition piece as described above also includes a turbine disposed downstream of the transition piece and in flow communication with the transition piece.
In accordance with a further aspect of the systems and techniques described herein, multiple transition pieces may be used within a single gas turbine engine.
In accordance with still another further aspect of the systems and techniques described herein, turning vanes may be disposed within the transition piece as described above.
Features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
As discussed above, a hybrid gas turbine engine can make use of a pulse detonation combustor (PDC) or other pressure-rise combustor in combination with a turbine. While a variety of configurations are possible for such a hybrid gas turbine engine, many existing gas turbine engines that currently make use of constant pressure combustors are generally set up to use an axial turbine arrangement to extract power from the exhaust flow of the engine.
For example, the most common arrangement for gas turbine engines for use in jet airplanes produces a generally annular flow through the engine, and is designed with a shaft and other supporting structures located in the center of the annular flow path. In a hybrid gas turbine engine, such an axial flow arrangement may include a can-annular arrangement of PDCs in place of the traditional combustors, with the PDCs directing their flow into the purely annular flow passage of the turbine.
As used herein, a “pulse detonation combustor” or “PDC” is used to refer generally to any device or system that produces both a pressure rise and velocity increase from a series of repeating detonations or quasi-detonations within the device. A “quasi-detonation” is a supersonic turbulent combustion process that produces a pressure rise and velocity increase higher than the pressure rise and velocity increase produced by a deflagration wave. Embodiments of PDCs will generally include a means of igniting a fuel/oxidizer mixture, for example a fuel/air mixture, and a detonation chamber, in which pressure wave fronts initiated by the ignition process coalesce to produce a detonation wave. Each detonation or quasi-detonation is initiated either by external ignition, such as spark discharge or laser pulse, or by gas dynamic processes, such as shock focusing, auto ignition or by another detonation (i.e. cross-fire).
In the descriptions that follow, the term “axial” refers broadly to a direction parallel to the axis about which the rotating components rotate. This axis runs from the front of the system to the back of the engine. The term “radial” refers broadly to a direction that is perpendicular to the axis of rotation of the rotating components and that points towards or away from the axis. A “circumferential” direction at a given point is a direction that is normal to the local radial direction and normal to the axial direction as well.
An “upstream” direction refers to the direction from which the local flow is coming, while a “downstream” direction refers to the direction in which the local flow is traveling. In the most general sense, flow through the system tends to be from front to back, so the “upstream direction” will generally refer to a forward direction, while a “downstream direction” will refer to a rearward direction. In the specific examples given, the inlet is on the upstream, front side of the system, and the outlet is on the downstream, rear side of the system.
In addition to the axial and radial directions, the systems described herein may also be described with respect to a coordinate system of three perpendicularly oriented axes that will be referred to as the “longitudinal”, “lateral” and “transverse” directions. The longitudinal direction extends from front to back and is the same as the “axial” direction in all of the examples given herein. It will be understood that in other embodiments, the axes of rotation of various components may be oriented along other axes, but all examples described herein will use axes of rotation such that the longitudinal and axial directions are aligned. The lateral direction is defined as a direction normal to the axial direction that extends from one side of the system to the other. The transverse direction is normal to both the longitudinal and lateral directions and extends from the top of the system to the bottom.
In order to make the outflow from each of the PDCs flow smoothly into the turbine stage of a hybrid gas turbine engine, a transition piece can be used to connect the exit of each PDC to a portion of the inlet to the turbine. This piece allows for a smooth transition in the flow from the PDC exit cross-section (usually circular) to an arc-segment of the annular turbine inlet (see
Similarly, it should be understood that the precise form of the turbine inlet face 110 that is shown in the exemplary transition piece 100 of
It will be well understood that arrangements of the turbine pieces that made use of a different arc-segment length could be used for hybrid engine configurations making use of a different number of PDCs. For instance, a system with 4 PDCs could be formed using 4 transition pieces with approximately 90 degrees of arc-length at the turbine inlet face of each. In addition to varying the arc-segment length of the turbine inlet face 110 of the transition piece, the radial height 140 may be configured to provide an appropriate match to the radial height of the vanes of the first stage turbine being driven by the exhaust from the PDCs.
In an embodiment where multiple transition pieces are used, each transition piece may connect a single PDC tube to a single arc-segment of the turbine inlet. For instance, if three PDC tubes are used in the combustor, then each transition piece will cover roughly one-third of the circumference of the turbine, at any radial station.
Desirably, the shape is changed gradually from the PDC exit shape to an annular arc-segment along the length of the transition piece. An arrangement of three transition pieces, suitable for use with a three PDC combustor system is illustrated in an axial view in
In some embodiments of a transition piece suitable for conducting the flow between the exhaust of a combustor and a turbine inlet, the turbine inlet face can have still other shapes. For instance, in one embodiment, the turbine inlet face of the transition piece may be an entire annulus. Such a shape may be effective if a single PDC were used to direct flow into a turbine. In other embodiments, the turbine inlet face may be a partial segment of a cylinder. In yet another alternate embodiment, the turbine inlet face may comprise a shape that is not bounded by radial lines or which is not uniform at each circumferential position.
In one particular embodiment, a set of transition pieces suitable for rerouting the exhaust flow from a three-tube PDC combustor to a turbine inlet, as schematically shown in
This particular embodiment was tested during operation over the course of 7 minutes of firing the three PDCs at 10 Hz. Thermocouples were mounted both on the skin of the transition pieces and in the flow path. It was found that the temperature and pressure profile across the flow area of the transition piece was very uniform and showed less than a 20 degree variation in temperature as a result of the converging cross-sectional profile. The converging cross-sectional profile also minimized the strength of the reflected shock off of the downstream turbine face back into the transition pieces. It is generally desirable to inhibit the upstream propagation of this shock back into the PDC tube, as the shock can disrupt the fuel fill within the PDC and adversely effect the operation of the engine.
In particular, the schematic arrangement of
As mentioned above, the transition piece is intended to provide for a smooth flow transition between the shape and location of the combustor exhaust and the turbine inlet. To maintain the smoothness of the flow, it is generally desirable to prevent flow separation as the flow passes through the transition piece. To achieve this, it is desirable in some embodiments for the turbine inlet face (the exit of the transition piece) to have a smaller overall flow cross-section than the combustor exhaust face (the inlet to the transition piece). Such an arrangement, which is shown in the exemplary transition piece 100 shown in
As shown in
As can be seen at the top of the graph of
To operate as efficiently as possible, it is desirable that there is relatively little pressure drop in the flow that passes through the transition piece. A pressure drop across the transition piece is a net loss of energy that will not be recovered by the turbine. This can be achieved by having a relatively smooth flow through the transition piece, and also by having the transition piece be as short in the axial direction as possible. However, the shorter the axial length of the transition piece, the greater the alteration in the flow shape and path must be per unit distance along the transition piece, and therefore the greater the turning that is induced in any given portion of the flow is likely to be. Greater turning in the flow can lead to greater likelihood of flow separation, which as mentioned above, is undesirable and can lead to a loss of flow efficiency and an increased pressure drop. However, by using a continuously converging (decreasing area ratio) transition piece, flow separation along the transition piece can be inhibited.
As shown in the transition piece 100 illustrated in
However, it will be understood that a single transition piece that connects the exhaust of multiple PDCs to a single turbine inlet face may also be used. Such an arrangement, schematically illustrated in
As can be seen in
The flow through such a monolithic transition piece will necessarily have a different cross-section than that of a single transition piece 100 . However, the principles used to minimize flow separation and provide for efficient direction of the exhaust flow of the PDCs to the turbine is similar. In a particular embodiment, the cross-sectional area of the transition piece 300 will be continuously decreasing along its length in the downstream flow direction, as was the case for the transition piece 100 illustrated in
Other embodiments of the transition pieces described herein may also include transition pieces that have perforated walls in their body.
In another embodiment of a transition piece, shown in
In the embodiment illustrated in
As discussed above, this embodiment provides a transition piece that provides for a multiple PDC to multiple outlet path through a single mechanical transition piece 400. By preserving this one-to-one ratio between the number of PDC tubes and the number of outputs to the turbine, the flow from each individual PDC can be controlled more effectively during the transition, and the difficulties associated with expanding the flow into a plenum (in this case formed by the joining of the separate flow paths from each PDC) upstream of the turbine inlet face can be avoided.
As shown in
The embodiment illustrated in
In addition to reshaping the flow and repositioning the flow radially, a transition piece can also provide a change in circumferential position or velocity of the exhaust flow between the PDC exit and the turbine inlet. Such a change in circumferential position or circumferential velocity can be accomplished by offsetting the turbine inlet face circumferentially from the combustor exhaust face. In addition to allowing for the flow to be positioned effectively to accommodate internal design requirements, the addition of circumferential momentum to the flow entering the turbine can be used to help ease the transition between the exhaust flow and the flow into the turbine.
For example, by providing an appropriate degree of circumferential momentum to the flow entering the turbine, the need for a row of stators upstream of the first stage of rotors within the turbine assembly can be eliminated. This saves weight and reduces the complexity of the first turbine stage.
As mentioned above, circumferential momentum can be added to the flow by the circumferential displacement of turbine inlet face with respect to the combustor exhaust face. This results in the bulk flow through the transition piece requiring a net circumferential velocity in order to remain within the confines of the transition piece. An example of such a circumferentially displaced turbine inlet face on a transition piece can be found in
Note that an arrangement making use of such circumferentially displaced faces may still have substantially the same cross-sectional profile as shown in
In addition to introducing such circumferential momentum by altering the circumferential position of the bulk flow of the fluid through the transition duct, as in the transition piece 500 shown in
The number and disposition of vanes may also be varied from that shown in
In another embodiment, vanes may be located further upstream within the transition piece. In such arrangements, the vanes may produce circumferential momentum by creating flow at an angle to the axis upstream of the turbine face. The use of such vanes to create a row of nozzles inside the body of the transition piece may be combined with the use of vanes at the turbine inlet face.
Another embodiment makes use of vanes that extend significantly along the length of the transition piece within the flow path, effectively separating the transition piece into a plurality of nozzles along its entire length. When used with a transition piece that receives the exhaust from multiple PDCs, this arrangement can be used to create a one-to-one relationship between the PDCs and the output nozzles between the vanes. This can provide advantages such as those discussed with respect to
Another combination that can be used when directing the exhaust from multiple PDCs to a turbine is shown in
The various embodiments of transition pieces described above thus provide a way to guide and reshape the flow from PDCs to the inlet of a turbine in a gas turbine engine. These techniques and systems also allow for the flow to be turned so as to enter the turbine inlet at the appropriate angle.
Of course, it is to be understood that not necessarily all such objects or advantages described above may be achieved in accordance with any particular embodiment. Thus, for example, those skilled in the art will recognize that the systems and techniques described herein may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other objects or advantages as may be taught or suggested herein.
Furthermore, the skilled artisan will recognize the interchangeability of various features from different embodiments. For example, the use of turning vanes described with respect to one embodiment can be adapted for use with transition pieces that include perforations to introduce cooling air as described with respect to another. Similarly, the various features described, as well as other known equivalents for each feature, can be mixed and matched by one of ordinary skill in this art to construct additional systems and techniques in accordance with principles of this disclosure.
Although the systems herein have been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the systems may extend beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the systems and techniques herein and obvious modifications and equivalents thereof.
This case claims priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application Ser. No. 60/876,880 entitled “Detonation Combustor to Turbine Transition Piece for Hybrid Engines”, filed on 22 Dec. 2006, and to U.S. Provisional Patent Application Ser. No. 60/988,171 entitled “PULSE DETONATION COMBUSTOR/TURBINE HYBRID ENGINE CONFIGURATION”, filed on 15 Nov. 2007.
Number | Date | Country | |
---|---|---|---|
60876880 | Dec 2006 | US | |
60988171 | Nov 2007 | US |