The disclosure relates to industrial equipment. More particularly, the disclosure relates to the detonative cleaning of industrial equipment.
Surface fouling is a major problem in industrial equipment. Such equipment includes furnaces (coal, oil, waste, etc.), boilers, gasifiers, reactors, heat exchangers, and the like. Typically, the equipment involves a vessel containing internal heat transfer surfaces that are subjected to fouling by accumulating particulate such as soot, ash, minerals and other products and byproducts of combustion, more integrated buildup such as slag and/or fouling, and the like. Such particulate build-up may progressively interfere with plant operation, reducing efficiency and throughput and potentially causing damage. Cleaning of the equipment is therefore highly desirable and is attended by a number of relevant considerations. Often direct access to the fouled surfaces is difficult. Additionally, to maintain revenue, it is desirable to minimize industrial equipment downtime and related costs associated with cleaning. A variety of technologies have been proposed. Such systems are often identified as “soot blowers” after an exemplary application for the technology.
Basic soot blower configuration is the scheme lance soot blower. Additionally, combustion soot blower technologies have been proposed. Recent examples include those of U.S. Pat. Nos. 7,011,047 and 7,442,034 and US Patent Publication Nos. 20050126594 and 20050130084, both now abandoned, the disclosures of which are incorporated by reference in their entireties herein as if set forth at length.
Accordingly, one aspect of the disclosure involves an apparatus for cleaning a surface within a vessel. An elongate combustion conduit extends from an upstream end to a downstream end associated with an aperture in the wall of the vessel and positioned to direct a shockwave toward the surface. One or more hangers support the combustion conduit at one or more locations along a length of the combustion conduit. A penetration conduit is positioned between the wall aperture and an associated portion of the combustion conduit. Means couple the combustion conduit to the penetration conduit so as to accommodate one or both of relative longitudinal movement and relative angular movement.
In various implementations, the means for coupling may accommodate the relative longitudinal movement via a slip fit and the relative angular movement via flexing. The slip fit may be of an apertured plate held by a bellows or expansion joint. The flexing may be of the bellows or expansion joint.
The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
Like reference numbers and designations in the various drawings indicate like elements.
Each soot blower 22 includes an elongate combustion conduit 36 extending from a first (e.g., an upstream/distal/inlet end) 38 away from the vessel wall 24 to a second (e.g., downstream/proximal/outlet) end 40 closely associated with the wall 24. Optionally, however, the end 40 may be well within the vessel interior 78. In operation of each soot blower 22, combustion of a fuel/oxidizer mixture within the conduit 36 is initiated proximate the upstream end 38 (e.g., within an upstreammost 10% of a conduit length) to produce a detonation wave which is expelled from the downstream end 40 as a shock wave along with associated combustion gases for cleaning surfaces within the interior volume of the furnace. Each soot blower 22 may be associated with a fuel/oxidizer source 42. Such source or one or more components thereof may be shared amongst the various soot blowers. An exemplary source includes a liquified or compressed gaseous fuel cylinder 44 and an oxygen cylinder 46 in respective containment structures 48 and 50.
In one example, there is a single fuel (e.g., propane) and a single oxidizer (e.g., the pure oxygen). In second example, the oxidizer is a first oxidizer such as essentially pure oxygen. A second oxidizer may be in the form of shop air delivered from a central air source 52. In the second example, air may be stored in an air accumulator 54. Fuel, expanded from that in the cylinder 46 may be stored in a fuel accumulator 56. Each exemplary source 42 is coupled to the associated conduit 36 by appropriate plumbing. Similarly, each soot blower 22 includes a spark box 60 coupled to an igniter 61 for initiating combustion of the fuel oxidizer 4 mixture and which, along with the source 42, is controlled by a control and monitoring system 62.
In exemplary embodiments of the second example, the fuels are hydrocarbons. In particular exemplary embodiments, both fuels are the same, drawn from a single fuel source but mixed with distinct oxidizers: essentially pure oxygen for the predetonator mixture; and air for the main mixture. Exemplary fuels useful in such a situation are propane, MAPP gas, or mixtures thereof. Other fuels are possible, including ethylene and liquid fuels (e.g., diesel, kerosene, and jet aviation fuels). The oxidizers can include mixtures such as airloxygen mixtures of appropriate ratios to achieve desired main and/or predetonator charge chemistries. Further, monopropellant fuels having molecularly combined fuel and oxidizer components may be options.
A fuel/oxidizer charge may be introduced to the conduit interior in a variety of ways. As noted above, there may be one or more distinct fuel/oxidizer mixtures. Such mixture(s) may be premixed external to the detonation conduit, or may be mixed at or subsequent to introduction to the conduit. For example, there may be distinct introduction of two distinct fuel/oxidizer combinations: a predetonator combination; and a main combination. There may also be a purge gas conduit connected to a purge gas port. An end plate may be bolted to the upstream flange of the upstream segment to seal the upstream end of the combustion conduit and pass through the igniter/initiator 61 (e.g., a spark plug) having an operative end in the conduit interior.
In operation, at the beginning of a use cycle, the combustion conduit is initially empty except for the presence of air (or other purge gas or flue gas). The fuel(s) and oxidizer(s) are introduced.
With the charge(s) introduced, the spark box is triggered to provide a spark discharge of the initiator igniting charge (or the predetonator charge in a multi-charge example). The predetonator charge (or single charge) may be selected for very fast combustion chemistry, the initial deflagration quickly transitioning to a detonation producing a detonation wave. Once such a detonation wave occurs, it is effective to pass through the rest of the charge (or the main charge which might, otherwise, have sufficiently slow chemistry to not detonate within the conduit of its own accord). The wave passes longitudinally downstream and emerges from the downstream end 40 as a shock wave within the furnace interior, impinging upon the surfaces to be cleaned and thermally and mechanically shocking to typically at least loosen the contamination. The wave will be followed by the expulsion of pressurized combustion products from the detonation conduit, the expelled products emerging as a jet from the downstream end 40 and further completing the cleaning process (e.g., removing the loosened material). After or overlapping such venting of combustion products, a purge gas (e.g., air from the same source providing the main oxidizer and/or nitrogen) is introduced through the purge port to drive the final combustion products out and leave the detonation conduit filled with purge gas ready to repeat the cycle (either immediately or at a subsequent regular interval or at a subsequent irregular interval (which may be manually or automatically determined by the control and monitoring system). Optionally, a baseline flow of the purge gas may be maintained between charge/discharge cycles so as to prevent gas and particulate from the furnace interior from infiltrating upstream and to assist in cooling of the detonation conduit.
In various implementations, internal surface enhancements may substantially increase internal surface area beyond that provided by the nominally cylindrical and frustoconical segment interior surfaces. The enhancement may be effective to assist in the deflagration-to-detonation transition or in the maintenance of the detonation wave.
The apparatus may be used in a wide variety of applications. By way of example, just within a typical coal-fired furnace, the apparatus may be applied to: the pendants or secondary superheaters, the convective pass (primary superheaters and the economizer bundles); air preheaters; selective catalyst removers (SCR) scrubbers; the baghouse or electrostatic precipitator; economizer hoppers; ash or other heat/accumulations whether on heat transfer surfaces or elsewhere, and the like. Similar possibilities exist within other applications including oil-fired furnaces, black liquor recovery boilers, biomass boilers, waste reclamation burners (trash burners), and the like.
To support the conduit 36, the exemplary soot blower 22 includes one or more hangers 100 and 102. The exemplary hanger 100 is positioned relatively upstream and the exemplary hanger 102 relatively downstream. The exemplary hanger 100 couples the conduit 36 to relatively fixed building structure, bypassing the vessel 20. Exemplary relatively fixed building structure is as a transverse horizontal I-beam 104 or the ceiling 32. The exemplary hanger 100 connects to a support point 106 along the conduit 36 such as a hanger eyelet and to another eyelet 108 along the I-beam 104. The exemplary hanger 100 is a spring hanger, more particularly constant load spring hanger. Exemplary spring hangers are available from LISEGA, Inc., Newport, Tenn.
The exemplary hanger 102 couples the conduit 36 to the vessel 20. In the exemplary embodiment, the hanger 102 is coupled to an eyelet 110 secured to one of the buckstays 30 above the conduit 36. The exemplary hanger 102 connects to a collar 112 encircling the conduit in a slip fit (discussed further below). The exemplary hanger 102 is a spring hanger (e.g., a simple spring hanger, not a constant load spring hanger).
The soot blower 22 includes means for resisting recoil of the conduit. The exemplary means for resisting recoil may couple the conduit to relatively fixed building structure to transfer recoil forces to the building structure (and not the wall 24).
Upon firing of the conduit, recoil forces tend to drive the conduit away from the vessel 20. Slip fit between the collar 112 and the conduit may allow a certain amount of movement. However, the movement is resisted by tensile force transmitted through the struts 120. As is discussed further below, the struts may include resilient dampers to smoothly absorb the recoil forces and limit peak force loads transferred to the building. An exemplary recoil is limited/constrained to a value of less than about 10 cm (e.g. a value in the range of 1-6 cm, more narrowly 2.5-5 cm).
The thermally-induced vertical movement of the vessel 20 may tend to cause associated local vertical movement of the conduit. Even if this can be partially matched by compliance in the hanger 100, it may be impractical to entirely so address. The result is that the conduit will tend to rotate to a slightly outlet-down orientation. A rigid mounting of the conduit to the vessel would potentially interfere with proper conduit operation across the anticipated range of vessel vertical displacement. Also, there may be relative horizontal displacement. Accordingly, referring to
Referring to
The space 160 may be sufficiently sealed to limit exfiltration (outward flow of gases from the vessel interior if a positive pressure system) and/or infiltration (inward flow of air in the case of a negative pressure system). To do this, a closure plate 170 is positioned outside the vessel to provide a higher degree of relative sealing between the penetration conduit and combustion conduit than would be associated with the radial gap of span DR. Referring to
An exemplary expansion joint is a single or multiple arch elastomeric expansion joint. The illustrated expansion joint is a single arch, doubly flanged expansion joint such as is available from The Mercer Rubber Company of Hauppauge, N.Y., US. The exemplary expansion joint 180 has a flexible arch 182 between a first flange 184 and a second flange 186. The first flange 184 is bolted to the plate 170. The second flange 186 is bolted to the flange 152. The arch may flex to accommodate the relative angular movement. In implementations including those with a fixed non-sliding fit between the plate 170 and the combustion conduit 36, the arch 182 may also accommodate relative longitudinal displacement. Metallic expansion joints may, however, be used (e.g., where advantageous due to high temperature exposure).
For insulation and further sealing, insulation material 190 is positioned within the annular space 160. Exemplary insulation material comprises fibrous material such as a batt or mat of mineral wool and/or glass fiber which also provides a degree of thermal insulation. The material may be longitudinally captured between the plate 170 and an annular clamp 192 (e.g., a stainless steel band clamp clamping an end portion of the insulation batt/mat to the conduit downstream portion 74). With sliding fit between the plate 170 and the conduit 36, relative longitudinal recoil movement of the combustion conduit 36 relative to the wall will be associated with telescoping movement of the downstream portion 74 relative to the penetration conduit 150. The initial recoil may longitudinally compress the insulation 190. A return may re-expand the insulation.
For damping recoil and providing a return force,
Alternative dampers may be hydraulic snubbers as are available from Piping Technology&Products, Inc. of Houston, Tex. Other devices are available from Taylor Devices Inc. of North Tonawanda, N.Y. as are used in aircraft landing gear shock absorbers. These may be particularly relevant in systems absorbing recoil via compression rather than tension.
Referring back to
Referring to
The elastomer bumpers 491 arranged in this fashion act as a spring/damper system in both recoil (from the initial detonation thrust load) and in rebound as the kinetic energy absorbed by the bumpers 491 is released and pushes the combustor conduit 436 back toward the vessel wall 424.
The elastomer bumpers 491 having a wide range of load ratings may be selected for different combustor conduit diameters and thrust loads. Accordingly, this damping unit is easily scalable up and down for various combustor diameters and thrust loads.
The damping unit 400 has been demonstrated in the field and is capable of installation as a retrofit to an existing sootblower or as part of a new installation. Testing in the field for a twelve inch (12″) diameter combustor conduit showed about a half inch (0.5″) total recoil from the initial blast, with a sinusoidal decaying motion of the combustor that was completely damped to rest in four to five cycles of motion. The field testing showed nearly a reduction factor of four (4) in load transmitted through the struts to the vessel building structure when the elastomer bumpers 491 were utilized. This reduction is very significant as it greatly reduces the amount of local reinforcement customers must add to their vessel building structure for mounting of combustors.
One or more embodiments of the present invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. For example, the invention may be adapted for use with a variety of industrial equipment and with variety of soot blower technologies. Aspects of the existing equipment and technologies may influence aspects of any particular implementation. Accordingly, other embodiments are within the scope of the following claims.
This application claims priority from and incorporates in its entirety by reference U.S. Provisional Patent Application Ser. No. 61/028,491, filed Feb. 13, 2008, entitled “Detonative Cleaning Apparatus Mounting.”
Number | Date | Country | |
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61028491 | Feb 2008 | US |