The present invention relates to a developer accommodating unit for accommodating a developer, a process cartridge including the developing accommodating unit and an electrophotographic image forming apparatus including the process cartridge.
The image forming apparatus forms an image on a recording material (medium) by using, e.g., an electrophotographic image forming process and may include, e.g., an electrophotographic copying machine, an electrophotographic printer (such as an LED printer or a laser beam printer), an electrophotographic facsimile machine, and the like. Further, the process cartridge refers to a cartridge, prepared by integrally assembling at least a developing device accommodating a developing means and a developer, detachably mountable to a main assembly of the image forming apparatus, or refers to a cartridge, prepared by integrally assembling the developing device and a photosensitive member unit at least including a photosensitive member, detachably mount able to the main assembly of the image forming apparatus.
In a conventional electrophotographic image forming apparatus, a process cartridge type in which a photosensitive drum and process means actable on the photosensitive drum are integrally assembled into a cartridge and this cartridge is detachably mountable to the main assembly of the image forming apparatus is employed. As an invention employing such a process cartridge type, an invention described in Japanese Laid-Open Patent Application (JP-A) Hei 4-66980 is disclosed. In JP-A Hei 4-66980, a toner bag (flexible container is accommodated inside a housing. An opening of this toner bag is closed by an opening tape (sealing member). When the opening rape is pulled, the opening is opened, so that a toner (developer) is discharged from the toner bag and is supplied to a developing sleeve.
However, the invention disclosed in JP-A Hei 4-66980 involves the following problem. Although the opening of the flexible container is sealed by the sealing member in a state in which the developer is accommodated in the flexible container, an unexpected force acts on a bonding portion, during transportation or the like, where the sealing member is bonded to a portion in the neighborhood of the opening, so that there is a possibility that a part or the bonding portion is peeled. By this peeling, a performance of sealing the developer by the bonding portion is lowered. Further, in a process until the process cartridge is delivered to a user and then the user mounts the process cartridge in the main assembly of the image forming apparatus, there is possibility that the peeling of the bonding portion advances and thus the developer leaks out from the flexible container to contaminate a hand of the user.
A principal object of the present invention is to provide a developing accommodating unit capable of reducing, in a constitution in which an opening of a flexible container in which a developer is accommodated is sealed by a sealing member, a phenomenon such that an unexpected force acts on a bonding portion for bonding the sealing member at a periphery of the opening.
According to an aspect of the present invention, there is provided a developer accommodating unit comprising: a flexible container including an opening for permitting discharge of a developer; a sealing member for forming a bonding portion between itself and the flexible container to seal the opening; an unsealing member, mounted on the sealing member, for unsealing the sealing member; and an accommodating container for accommodating therein the flexible container, the sealing member and the unsealing member, wherein the bonding portion includes a first bonding portion extending in a longitudinal direction of the sealing member as a periphery of the opening in an upstream side of a peeling direction of the sealing member, a second banding portion extending in the longitudinal direction at the periphery of the opening in a downstream side of the peeling direction, and a third bonding portion bonded upstream of the first bonding portion with respect to the peeling direction, and whereby when the sealing member exposes the opening, the bonding portion is peeled in the order of the third bonding portion, the first bonding portion and the second bonding portion.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
Parts (a) and (b) of
Hereinbelow, embodiments for carrying out the present invention will be exemplarily and specifically described on the basis of Embodiments with reference to the drawings. However, dimensions, materials, shapes, relative arrangements, and the like of constituent elements described in the following embodiments are appropriately changed depending on constitutions or various conditions of devices (apparatuses) to which the present invention is applied, and therefore the scope of the present invention is not limited thereto unless otherwise specified.
The cartridge A is prepared by integrally assembly a cleaner unit 24 and a developing accommodating unit 25 (developing device), and is configured to be detachably mount able to an image forming apparatus main assembly E shown in
The developer is supplied to the developing roller 13 (developer carrying member) by a sponge-like supplying roller 23, and is carried in a thin layer on the surface of the developing roller 13 by the developing blade 15. By applying a developing bias to the developing roller 13, the developer is supplied depending on the latent image to develop the latent image into a developer image. This developer image is transferred onto the sheet S conveyed by application of a bias voltage to a transfer roller 9. The sheet S is conveyed into a fixing device 10 in which the image is fixed on the sheet S, and then is discharged by a discharging roller 1 onto a discharge portion 3 at an upper portion of the apparatus.
Incidentally, in this embodiment, the developing accommodating unit 25 as the developing device has a constitution including the developing roller 13 and the developing blade 15, but may also nave a constitution from which the developer bag 16 is separated. However, in this case, such a relationship that the developing device includes the developing roller 13 and the developing blade 15, and the developing accommodating unit 25 includes the developer bag 16 is created.
Further, the developing accommodating unit 25 includes the accommodating container 30 in which the developer bag 16, a sealing member 19 and the unsealing member 20 are accommodated. The developer bag 16 as the flexible container includes openings 35a for permitting discharge of the developer. The sealing member 19 seals the openings 35a before the unsealing member 20 moves (rotates) and exposes the openings 35a when the unsealing member 20 moves (rotates). The unsealing member 20 is mounted on the sealing member 19, and when the unsealing member 20 moves (rotates), applies tension to the sealing member 19 to unseal the openings 35a. The accommodating container 30 supports inside members such as the developing roller 13, the developing blade, and the like, and includes the first frame 17 and the second frame 18.
As shown in
On the other hand, the sealing member 19 includes a fixed portion 19b, fixed to the fixing portion 20f of the unsealing member 20, defined in a base end side thereof (in a downstream side thereof with respect to a peeling direction described later). In the accommodating container 30, the fixed portion 19b of the sealing member 19 is fixed to the fixing portion 20b of the unsealing member 20. The developer bag 16 accommodates the developer therein and has a deformable bag shape, and in order to permit discharge of the developer accommodated, therein, includes the plurality of openings 35a at a discharging portion 35.
As shown in
The bonding portion 22 includes a first bonding portion 22a, a second bonding portion 22b, a first widthwise bonding portion 22c, a second widthwise bending portion 22d and a third bonding portion 22e. At the bonding portion 22, two bonding portions welded with respect to a longitudinal direction (arrow F direction), i.e., the first bonding portion 22a and the second bonding portion 22b, and two bonding portions welded with respect to a widthwise direction (arrow E direction), i.e., the first widthwise bonding portion 22c and the second widthwise bonding portion 22d are provided. The bonding portions having a rectangular shape defined by these four bonding portions which surround the discharging portion 35 are continuous.
A structure of each of the bonding portions 22 (22a to 22e) will be specifically described below. The first bonding portion 22a extends in the longitudinal direction (axial direction of the unsealing member 20) in a peeling direction upstream side of the sealing member 19 (in an upstream side of the arrow E direction) at a periphery of the openings 35a. That is, the first bonding portion 22a is disposed at a position upstream of the openings 35a with respect to the arrow E direction, and extends in the arrow F direction. The second bonding portion 22b extends in the longitudinal direction (axial direction of the unsealing member 20) in a peeling direction downstream side of the sealing member 19 (in a downstream side of the arrow E direction) at a periphery of the openings 35a. That is, the second bonding portion 22b is disposed at a position upstream of the openings 35a with respect to the arrow E direction, and extends in the arrow F direction.
Further, each at the first and second widthwise bonding portions 22c and 22d connects an end portion of the first bonding portion 22a and an end portion of the second bonding portion 22b at a periphery of the openings 35a or connects another end portion of the first bonding portion 22a and another end portion of the second bonding portion 22b at a periphery of the openings 35a, and extends in the widthwise direction (arrow E direction). That is, the first widthwise bonding portion 22c is disposed at a position where it is closer to the above-described “one end portions” (of the first and second bonding portions 22a and 22b) than the openings 35a with respect to the arrow F direction, and extends in the arrow E direction. Further, the second widthwise bonding portion 22d is disposed at a position where it is closer to the above-described “another end portions” (of the first and second bonding portions 22a and 22b) than the openings 35a with respect to the arrow F direction, and extends in the arrow E direction.
The first bonding portion 22a, the second bonding portion 22b, the first widthwise bonding portion 22c and the second widthwise bonding portion 22d which are described above form a closed region in which the discharging portion 35 is sealed, thus sealing the discharging portion 35.
Further, the third bonding portion 22e bonds the developer bag 16 and the sealing member 19 in a side upstream of the first bonding portion 22a with respect to the peeling direction of the sealing member 19. That is, the third bonding portion 22e is disposed at a position upstream of the first bonding portion 22a with respect to the arrow E direction, and extends in the arrow F direction. The third bonding portion 22e continuously extends in a rectilinear line shape in the arrow F direction.
Specifically, the first bonding portion 22a is formed so as to be flexed (curved) toward an upstream side of the peeling direction, and the second bonding portion 22b is formed so as to be flexed (curved) toward a downstream side of the peel direction. Further, end portions of the first bonding portion 22a and end portions of the second bonding portion 22b are disposed adjacently to each other. Also in this case, a part of the bonding portion 22 forms a closed region for sealing the discharging portion 35 and is capable of sealing the discharging portion 35. However, in this case, the bonding portion 22 is constituted by only the first bonding portion 22a, the second bonding portion 22 and the third bending portion, and positions of other constituent elements are the same as those described above.
Here, of the first bonding portion 22a, the second bonding portion 22b and the third bonding portion 22e, a portion peeled first is the third bonding portion 22e, and the portion peeled secondly is the first bonding portion 22a, and then a portion peeled finally is the second bonding portion 22b. As a result, when the sealing member 19 exposes the openings 35a, the bonding portion 22 is peeled in the order of the third bonding portion 22e, the first bonding portion 22a and the second bonding portion 22b.
In this embodiment, as shown in
Incidentally, when the sealing member 19 is unsealed (peeled) from the developer bag 16 in the arrow E direction, in some cases, the peeling microscopically advances, also in the third bonding portion 22b, the first bonding portion 22a and the second bonding portion 22b, also in the arrow F direction due to deformation of the developer bag 16 caused by an unsealing force. However, the unsealing direction in this embodiment does not refer to such a microscopically unsealing direction.
Next, a structure and a state of the openings 35a will be described with reference
The arrow E direction (unsealing direction) is a direction in which the scaling member 19 is peeled from the discharging portion 35 to unseal the openings 35a. The arrow F direction is a direction perpendicular to the arrow E direction which is the unsealing direction, and is the same direction as an axis of the rotation shaft of the unsealing member 20, and also is a direction in which the plurality of openings 35a and the plurality of connecting portions 35b are alternately arranged.
Each of the plurality of openings 35a has a circular shape. When a discharging property is taken into consideration, an area of the openings 35a may preferably be large. Further, the connecting portions 35b defining the openings 35a may preferably be large (thick) in order to enhance strength of the developer bag 16. Therefore, the area of the openings 35a and the area of the connecting portions 35b are required to be balanced depending on a material and thickness of the discharging portion 35 and a force relationship with peeling strength during unsealing described later, and the like, and may appropriately selected. Further, the shape of the openings 35a may also be shapes, other than the circular shape, such as a polygonal shape including a rectangular shape or the like, and an elongated circular shape (not shown).
Further, a direction normal to a plane or formation of the openings 35a may preferably be set so as to permit easy discharge of the developer accommodated in an attitude during image formation. For that reason, in the attitude during the image formation, the openings 35a are disposed to open downward with respect to the direction of gravitation. Here, “open downward with respect to the direction of gravitation” refers to that the direction in which the openings 35a open has a downward component with respect to the vertical direction.
As shown in
As shown in
The fixed portion 19b is a portion of a region which is located in a base end side of the sealing member 19 and in which the sealing member 19 is mounted on the unsealing member 20. When the unsealing member 20 is rotated, the fixed portion 19b is pulled, so that the sealing member 19 exposes the openings 35a. The unsealing member 20 may also be configured to automatically unseal the openings 35a by receiving a driving force from the apparatus main assembly B. Or, the unsealing member 20 may also be configured to unseal the openings 35a by causing the user to grip and move the unsealing member 20. The unsealing member 20 is the rotation shaft provided in the frame, and the sealing member 19 fixed on the unsealing member 20 is pulled, whereby the developer bag 16 in which the developer is accommodated is unsealed.
Next, a method of setting a peeling force of the bonding portion 22 at a desired value will be described. In order to set the peeling force of the bonding portion 22 at the desired value (a minimum force for unsealing (peeling) the bonding portion 22 within a range in which the toner sealing property can be maintained), two methods are principally employed.
In a first method, the laminate material having the sealant layer is used for the sealing member 19 so as to permit easy unsealing. Further, as the material for the developer bag 16, a sheet material (of, e.g., polyethylene or polypropylene) which is weldable with the sealant layer and which has flexibility is used. The bonding portion 22 is formed by, e.g., welding both of the sealant layer or the sealing member 19 and the sheet material of the developer bag 16, and by an effect of the both members (materials), the bonding portion 22 can be easily unsealed. By changing a combination of formulation of the sealant layer with the material to be bonded, the peeling force can be adjusted correspondingly to a desired condition. In this embodiment, the sealing member 19 having peeling strength of about 3N/15 mm in testing methods for heat sealed flexible packages according to JIS-Z0238 is used.
A second method is a method in which as shown in
It has been conventionally known that the peeling force necessary to separate the both members can be reduced by establishing the inclination peeling positional relationship. Therefore, as described above, the sealing member 19 is placed in the state in which the sealing member 19 is folded back with respect to the arrow E direction in which the unsealing advances, so that the sealing member 19 and the developer bag 16 establish the inclination peeling positional relationship at the bonding portion 22 and thus the peeling force can be adjusted so as to be reduced.
The unsealing member 20 is used for the purpose of peeling the sealing member 19 from the developer bag 16 by applying the force to the sealing member 19. The unsealing member 20 includes a shaft-shaped supporting portion (not shown) rotatably supported at its ends by the second frame 18 and includes the fixing portion 20b for fixing the fixed portion 19b of the sealing member 19. In this embodiment, the unsealing member 20 has a rectangular shaft shape, and on one surface of the rectangular shaft, the fixed portion 19b of the sealing member 19 is fixed by the rising portion 20b.
Next, the unsealing of the developer bag 16 will be described with reference to
First, as shown in
Further, the rotation of the unsealing member 20 advances, so that the force is exerted on the first bonding portion 22a ((a) of
Then, the rotation of the unsealing member 20 advances, so that the force is exerted on the second bonding portion 22b ((a) of
In the following, an effect of the third bonding portion 22e will be described. First of all, as a comparison example, in the case where there is no constitution including the third bonding portion 22e, a phenomenon which can occur in some rare cases in a manufacturing process (step) will be described.
Next, the effect of the third bonding portion 22e in the constitution in this embodiment of the present invention in which a possibility of the occurrence of the phenomenon is reduced will be described.
First, the phenomenon which can occur in come rare cases in the case where there is no constitution including the third bonding portion 22e will be described with reference to
In a state shown in
When at least the part of the bonding portion 22 is peeled, a performance (power) for unsealing (confining) the developer by the bonding portion 22 is weaker than an intended performance. Then, in a process until the cartridge A is delivered to the user and thereafter the user mounts the cartridge A in the image forming apparatus, by the reason of a load or the like during transportation, the peeling of the bonding portion advances to the extent that the developer is leaked out from the developer bag 16, so that erroneously unsealing can occur. At worst, as shown in
In this embodiment, the developer bap 16 includes a container-forming bonding portion 41 for forming a closed-space container by bonding inner surfaces to each other. In a direction (arrow E direction) normal to a plane of a portion, of the developer bag 16, where the container-forming bonding portion 41 is bonded to the developer bag 16, the container-forming bonding portion 41 and the third bonding portion 22e at least partly overlap with each other. Incidentally, the container-forming bonding portion 41 and the third bonding portion 22e may completely overlap with each other(
According to the constitutions in Embodiments 1 and 2, in the constitution in which the openings 35a of the developer bag 16 in which the developer is accommodated is sealed by the sealing member 19, it is possible to reduce the phenomenon, that the unexpected force is exerted on the bonding portions 22a and 22b for bonding the openings 35a and the sealing member 19 at the periphery of the openings 35a to peel the sealing member 19. In the process until the cartridge A is delivered to the user and then the user mounts the cartridge A in the apparatus main assembly B, when the sealing member 19 is erroneously unsealed due to a load or the like during transportation, it is possible to alleviate a degree of three disadvantages of leakage of the developer from the developer bag 16, leakage of the developer from the cartridge A, and contamination of the user's hand with the developer.
According to the present invention, in the constitution in which the openings of the flexible container in which the developer is accommodated is sealed by the sealing member, it is possible to reduce the phenomenon that the unexpected force is exerted on the bending portion for bonding the openings and the sealing member at the periphery of the openings to peel the sealing member.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 199741/2012 filed Sep. 11, 2012, which is hereby incorporated by reference.
Number | Date | Country | Kind |
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2012-199741 | Sep 2012 | JP | national |