Patent Application
20130136489
The present invention relates to a developer accommodating unit, a process cartridge using the developer accommodating unit and an image forming apparatus using the process cartridge.
The image forming apparatus forms an image on a recording material (medium) by using, e.g., an electrophotographic image forming process and may include, e.g., an electrophotographic copying machine, an electrophotographic printer (such as an LED printer or a laser beam printer), an electrophotographic facsimile machine and the like.
Further, the process cartridge is prepared by integrally assembling a photosensitive member and process means, such as a developing means, acting on the photosensitive member into a cartridge, which is detachably mountable to a main assembly of the electrophotographic image forming apparatus.
Further, the developer accommodating unit at least includes a flexibility container for accommodating a developer.
In a conventional electrophotographic image forming apparatus using the electrophotographic image forming process, a process cartridge type in which an electrophotographic photosensitive member and process means acting on the photosensitive member are integrally assembled into a cartridge and this cartridge is detachably mountable to a main assembly of the electrophotographic image forming apparatus is employed.
In such a process cartridge, as shown in
Further, a process cartridge in which the developer accommodating container 100 is made deformable in order to solve a problem that the developer is scattered in the process cartridge in a developer filling step during manufacturing of the process cartridge has been devised (JP-A Hei 4-66980, FIG. 12).
For the above-described developer accommodating container, it would be considered that the sealing member 101 is automatically wound up in the image forming apparatus to permit unsealing. However, for that purpose, there is a need to incorporate, into the image forming apparatus, a mechanism for winding up the sealing member, but in recent years, downsizing of the cartridge is desired and therefore it is not easy to incorporate a driving shaft or the like with high accuracy.
The present invention has been accomplished in view of the above-described circumstances. A principal object of the present invention is, when a mechanism for winding up and unsealing a sealing member for a developer accommodating container is incorporated, to facilitate assembling of associated members and to enable the assembling with high accuracy.
According to an aspect of the present invention, there is provided a developer accommodating unit for accommodating a developer, comprising: a flexible developer accommodating container which accommodates the developer and is sealed with a sealing member at its opening for permitting discharge of the developer; a rotatable unsealing member for removing the sealing member from the opening; a drive transmission member for transmitting a rotational force to the unsealing member, wherein the drive transmission member is mounted at one of longitudinal end portions of the unsealing member and is rotatably assembled with a frame; and a supporting member for supporting the unsealing member when the unsealing member is assembled, wherein the supporting member includes a preventing portion for preventing the unsealing member from dropping from the supporting member in a state before the drive transmission member is assembled with the frame, and wherein in a state in which the drive transmission member is assembled with the frame, a gap between the unsealing member and the supporting member is larger than a gap between the drive transmission member and the frame, and the unsealing member is spaced from the supporting member.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
Parts (a) and (b) of
In the following description, a developer accommodating container refers to at least a flexibility container and a sealing member for sealing an opening, provided to the sealing member, for permitting discharge of a developer. A developer accommodating unit includes at least the developer accommodating container and a frame for accommodating the developer accommodating container.
The process cartridge includes an image bearing member, which is an electrophotographic photosensitive member, and process means acting on the image bearing member and is detachably mountable to the image forming apparatus. Examples of the process means include a charging means for electrically charging a surface of the image bearing member, a developing device for forming an image on the image bearing member, and a cleaning means for removing a developer (toner, carrier, etc.) remaining on the image bearing member surface.
The process cartridge A in this embodiment includes, as shown in
The process cartridge A is, as shown in
The developer accommodating unit 25 accommodated the developer to be supplied to the developing roller 13 depending on the image formation. The developer accommodating unit 25 in this embodiment includes the developer accommodating container 26 having flexibility in the frame. The developer accommodating unit 25 accommodates the developer in a developer bag 16, and a discharging portion 35 is sealed with a sealing member 19. Then, when used, the sealing member 19 is unsealed by an unsealing member 20, so that the developer is supplied to the developing roller 13.
Next, a structure of the developer accommodating container 26 will be described with reference to
As shown in
The developer bag 16 of the developer accommodating container 26 is sealed with the sealing member 19 at the plurality of openings 35a for permitting the discharge of the developer and includes an unshown filling opening for permitting the filling of the developer T. The filling opening is connected (joined) after the developer T is filled. Thus, the respective openings 35a and the filling opening of the developer accommodating container 26 in which the developer is applied is sealed and therefore the accommodated developer is not leaked out to the outside, so that the developer accommodating container 26 can be treated at a single unit. Further, as shown in
As shown in
Further, the developer bag 16 includes developer bag fixing portions (portions-to-be-fixed) 16d and 16e to be fixed to the first frame 17 and the second frame 18.
The developer bag 16 in this embodiment is constituted by bonding a sheet 16u which includes the discharging portion 35 and does not have air permeability (hereinafter, this sheet is referred to as a non-permeable sheet) and a sheet 16s which has the air permeability without causing the leakage of the developer (hereinafter, this sheet is referred to as a permeable sheet) to each other.
As a material for the permeable sheet 16s, a nonwoven fabric or the like formed of polyethylene telephthalate (PET), polyethylene (PE), polypropylene (PP) or the like in a thickness of 0.03-0.15 mm may preferably be used. Further, even when the material for the permeable sheet 16s is not the nonwoven fabric, a material having minute holes which is smaller in diameter than the powder such as the developer may also be used.
As a material for the developer bag 16 other than the permeable sheet 16s, a material having flexibility so as to improve efficiency during the discharge of the developer may preferably be used. Further, the material for the permeable sheet 16s may also have flexibility.
The reason why the air permeability is imparted to the developer bag 16 as described above is that the developer bag 16 can meet states during manufacturing, during transportation until a user uses the cartridge A, and during storage. That is, the reason for the state during the manufacturing is that the developer bag 16 is made deformable and reducible in order to facilitate assembling the developer bag 16 with the frames 17 and 18. Further, the reason for the states during the transportation and during the storage is that the developer bag 16 can meet a change (difference) in air pressure between the inside and outside of the developer bag 16 during the transportation and during the storage of the process cartridge A. The difference in air pressure between the inside and outside of the developer bag 16 is generated in the case where the developer bag 16 is in a lower air-pressure environment during the transportation or the like than during the manufacturing or in the case where the developer bag 16 is stored at a higher temperature than during the manufacturing. For that reason, by expansion of the developer bag 16, there is a possibility that parts contacting the developer bag 16 are deformed or broken. Therefore, there is a need to control the air pressure and the temperature during the transportation and during the storage, so that facilitates for that purpose are required and a cost is increased. However, problems caused due to the difference in air pressure between the inside and outside of the developer bag 16 can be solved by partly imparting the air permeability to the developer bag 16.
As shown in
The bonding portion 22 has a rectangular shape consisting of two lines extending in a long direction (direction FR) and two lines extending in a short direction (direction E) so as to surround the discharge portion 35 and therefore the bonding portion 22 enables the sealing of the discharge portion 35.
Here, of the two lines of the welded bonding portion 22 extending in the long direction (direction FR), a bonding portion which is first unsealed is referred to as a first bonding portion 22a and a bonding portion which is unsealed later is referred to as a second bonding portion 22b. In this embodiment, as shown in
In this embodiment, an unsealing direction is a direction E in
The plurality of openings 35a and the plurality of connecting portions 35b are alternately disposed along the direction FR perpendicular to the unsealing direction E. Further, the sealing member 19 is configured to be wound up by rotating the unsealing member 20 but the direction FR is the same direction as an axis (axial line) of the rotation shaft of the unsealing member 20.
By disposing the openings 35a as described above, the developer is easily supplied, during the discharge thereof, to the developing roller 13 over the entire longitudinal direction without being localized. Further, the discharge portion 35 where the plurality of openings 35a are disposed is long in the developing roller FR and short in the direction E and therefore a distance required for the unsealing is shorter than that when the sealing member 19 is unsealed in the long direction FR, so that a time required for the unsealing can be shortened.
Further, in an attitude during image formation, the openings 35a are disposed so as to open downward with respect to the direction of gravitation in order to easily discharge the accommodated developer in the attitude during image formation.
The above-described developer bag 16 is, as shown in
As shown in
The sealing portion 19a refers to a region where the sealing member 19 seals the plurality of openings 35a and connecting portions 35b of the developer bag 16. By the sealing portion 19a, the developer is prevented from being leaked from the inside of the developer bag 16 until before use of the process cartridge A. The sealing member 19 has a free end portion in one end side thereof with respect to the unsealing direction E and at the free end portion, the portion-to-be-engaged 19b to be engaged with the unsealing member 20 for winding up the sealing member 19 is provided.
Of the sealing member 19, a portion for connecting the bonding portion 22 and the portion-to-be-engaged 19b is the sealing member connecting portion 19c. The sealing member connecting portion 19c is a portion for transmitting a force so as to pull off the bonding portion 22 by receiving the force from the unsealing member 20.
Further, fixing between the sealing member 19 and the unsealing member 20 is, in this embodiment, made by ultrasonic caulking similarly as in the case of the first fixing portion 16d. Other than the ultrasonic caulking, the fixing may also be made by welding, ultrasonic welding, bonding, insertion between the frames, hooking by a hole and a projection, or the like similarly as a means for fixing the first fixing portion 16d and the second fixing portion 16e.
(Unsealing member)
The unsealing member 20 pulls off the sealing member 19 from the developer bag 16 by applying a force to the sealing member 19 to move the sealing member 19. The unsealing member 20 has a rectangular shaft shape, and its length is slightly shorter than a distance from one longitudinal inner wall of a developing (device) frame 44 to another longitudinal inner wall of the developing frame 44. Both ends of the unsealing member 20 are rotatably supported by the second frame 18. On one surface of the rectangular shaft of the unsealing member 20, the portion-to-be-engaged 19c of the sealing member 19 is engaged and fixed. Then, the unsealing member 20 is rotated to wind up the sealing member 19, thus pulling off the sealing member 19 from the developer bag 16.
Next, a drive transmission constitution of the developer accommodating unit 25 will be described with reference to
The developer accommodating unit 25 accommodates, as shown in
The developing roller 13 is rotatably supported by the first frame 17 at its longitudinal ends. A developing gear 42 is mounted integrally to the developing roller 13 at a longitudinal end portion of the developing roller 13. Further, an input gear 43 engageable with an unshown driving force applying portion provided in the apparatus main assembly B is rotatably supported by the first frame 17 at a longitudinal end portion of the first frame 17. The input gear 43 is provided at a position where it is engaged with the developing gear 42. Further, a driving shaft 41 which is a drive transmission member for transmitting a driving force for unsealing the developer accommodating container 26 is provided. The driving shaft 41 is, as shown in (a) of
The driving shaft 41 is provided with a gear portion 41a. Further, as shown in
In the driving-side longitudinal end portion of the unsealing member 20, a D-cut hole-like portion-to-be-engaged 20a for being engaged with the driving shaft 41 is formed. On the other hand, the driving shaft 41 is provided with a projection-shaped engaging portion 41b having a D-cut cross-sectional shape which is the same as the shape of the portion-to-be-engaged 20a. The engaging portion 41b is engaged with the portion-to-be-engaged 20a, so that the driving shaft 41 is locked integrally with the unsealing member 20 and thus the driving shaft 41 and the unsealing member 20 are integrally rotatable.
Further, the driving shaft 41 is rotatably and positionally supported, at its portion-to-be-supported 41d, by the driving shaft supporting portion 17a of the first frame 17, so that the unsealing member 20 is positioned at a predetermined position of the first frame 17.
Further, between the driving shaft 41 and the driving shaft supporting portion 17a for supporting the driving shaft 41, a shaft sealing member 47 (
On the other hand, a shaft end portion 20b of the unsealing member 20 in the non-driving side is, as shown in (b) of
Next, the unsealing of the developer accommodating container 26 will be described with reference to
On the unsealing member 20, an urging member 21 for urging the developer bag 16 is provided downstream of the portion-to-be-engaged 19b of the sealing member 19 with respect to the rotational direction C. The urging member 21 is a flexibility sheet extending in the longitudinal direction in a length which is slightly shorter than the distance between the both of the inner walls of the developing frame 44. When the unsealing member 20 is rotated, the urging member 21 is rotated while externally urging the developer bag 16. By this operation, the developer T in the developer accommodating container 26 is pushed toward the openings 35a and thus is discharged through the openings 35a. Further, in this embodiment, the urging member 21 has the function of stirring the developer discharged from the developer accommodating container 26 and also has the function of feeding, toward the developing roller 13, the developer discharged from the developer accommodating container 26.
<Assembling Constitution of Developer Accommodating Container and Unsealing Member with Developing Frame>
Next, a step of assembling the developer accommodating container 26, to which the unsealing member 20 is mounted, with the developing frame 44 will be described. First, the sealing member 19 is bonded and then the developer T is filled in the developer bag 16 where the discharge portion 35 is sealed with the sealing member 19, so that the developer accommodating container 26 is prepared. Then, the unsealing member 20 is engaged with the portion-to-be-engaged 19b of the sealing member 19 to integrally assembling the developer bag 16, the sealing member 19 and the unsealing member 20, thus preparing the developer accommodating container 26 shown in
The developer accommodating container 26 is assembled with the second frame 18 with respect to a radial direction of rotation of the unsealing member 20 (direction directed from a front side to a rear side in (a) of
After the developer accommodating container 26 is assembled with the second frame 18, the unsealing member 20 is mounted to the second frame 18. At this time, in this embodiment, the unsealing member is mounted by being temporarily supported by a temporary shaft supporting portion 18e which is a supporting member provided to the second frame 18.
A structure of the temporary shaft supporting portion 18e will be described with reference to
As shown in
After the portion-to-be-fixed 16d of the developer bag 16 is mounted to the fixing portion 18a of the second frame 18, the unsealing member 20 is engaged with the temporary shaft supporting portion 18e through the open portion 18d. At that time, when tension is exerted on the sealing member 19, there is a possibility that the sealing member 19 is erroneously peeled from the first bonding portion 22a. For that reason, there is a need to provide a length from the first bonding portion 22a of the sealing member 19 to the portion-to-be-engaged 19b of the sealing member 20 with an allowance to some extent. However, in this embodiment, the open portion 18d is configured to be directed in the above-described direction and thus the unsealing member 20 can be engaged with the temporary shaft supporting portion 18e along the circumference R, so that the allowance of the length of the sealing member 19 can be minimized.
Further, the open portion 18d is configured to have a width which is slightly smaller than the outer diameter d2 of the shaft end portion 20c of the unsealing member 20. As a result, the temporary shaft supporting portion 18e is provided with a preventing portion 18h for preventing the assembled unsealing member 20 from dropping from the temporary shaft supporting portion 18e. When the shaft end portion 20c is engaged with the temporary shaft supporting portion 18e, the open portion 18d is elastically deformed until its width is equal to the outer diameter d2 of the shaft end portion 20e and then when the shaft end portion 20c is completely engaged, the open portion 18d is elastically restored, so that the engagement is completed.
Incidentally, the open portion 18d is configured to be elastically deformed by a pressing force when the unsealing member 20 is assembled but not to be elastically deformed by a force to the extent of a repelling force, described below, when the unsealing member 20 is contacted to the developer bag 16.
In this embodiment, when the unsealing member 20 is assembled with the temporary shaft supporting portion 18e, the unsealing member 20 is contacted to the developer bag 16 and therefore the unsealing member 20 receives, by the flexibility developer bag 16, a force for pushing back the unsealing member 20 in a direction indicated by an arrow P in
However, as described above, the open portion 18d is configured to be narrower than the outer diameter of the shaft end portion 20c, so that the preventing portion 18h for preventing the unsealing member 20 from dropping from the supporting member is formed. For this reason, when the shaft end portion 20c of the unsealing member 20 is once completely engaged with the temporary shaft supporting portion 18e, even under application of the above-described forces in the arrow P and Q directions, the unsealing member is prevented from dropping due to disengagement.
After the unsealing member 20 is engaged with the temporary shaft supporting portion 18e as described above, as shown in
Thereafter, the driving shaft 41 is inserted together with the shaft sealing member 47 from the longitudinal direction (arrow V direction in
In this embodiment, an end portion of the driving shaft 41 (engagement start-side end portion) has a tapered surface 41c as shown in
By employing such a constitution, in a state in which an outer peripheral portion of the shaft end portion 20c of the unsealing member 20 is contacted to and supported by an inner peripheral portion of the temporary shaft supporting portion 18e, when the engaging portion 41b of the driving shaft 41 is gradually inserted into the portion-to-be-engaged 20a of the unsealing member 20, the tapered surface 41c of the driving shaft 41 is guided by the tapered surface 20e of the unsealing member 20. For this reason, the engaging portion 41b of the driving shaft 41 is inserted into and engaged with the portion-to-be-engaged 20a of the unsealing member 20, and the same time, the portion-to-be-supported 41d of the driving shaft 41 is engaged with the driving shaft supporting portion 17a of the first frame 17.
Here, in this embodiment, as shown in
As a result, when the driving shaft 41 is rotatably assembled with the first frame 17, the shaft end portion 20c of the unsealing member 20 is spaced from the temporary shaft supporting portion 18e. Further, the driving shaft 41 integrated with the unsealing member 20 is positioned by the engagement between the portion-to-be-supported 41c of the driving shaft 41 and the driving shaft supporting portion 17a.
By providing the temporary shaft supporting portion 18e as described above and then by assembling the unsealing member 20 within the frame by using the temporary shaft supporting portion 18e, the assembling of the unsealing member 20 becomes easy. Further, it is possible to prevent that the unsealing member 20 is moved inside the developing frame 44 due to impact or the like during assembling or transportation before the driving shaft 41 is incorporated into the unsealing member 20 and thus the engagement of the unsealing member 20 with the driving shaft 41 cannot be effected.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 260187/2011 filed Nov. 29, 2011, which is hereby incorporated by reference.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2011-260187 | Nov 2011 | JP | national |
