1. Technical Field
The present invention relates to a developer carrying device for carrying charged developer with a travelling wave electric field, and an image forming device employing such a developer carrying device.
2. Prior Art
Conventionally, a developer carrying device making use of a travelling wave field has been known for carrying charged developer (e.g., toner). Such a developer carrying device includes a group of carrying electrodes, which form the travelling wave field as voltages are sequentially applied thereto. In the developer, a carrying path for carrying the developer is defined, and the group of carrying electrodes are arranged on the surface of the carrying path.
In the developer carrying device of this type, the developer needs to be leveled uniformly in a width direction (i.e., a direction perpendicular to the direction in which the developer is carried). For this purpose, in a conventional device, employed are a group of opposed electrodes, which are linear electrodes arranged in a width direction, facing the surface of the group of carrying electrodes, and spaced from each other by a predetermined distance.
Practically, in order to level the developer by adopting the conventional configuration as described above, it may be necessary to arrange the group of opposing electrodes at such a lower position that the opposing electrodes almost contact the developer carried on the carrying path. However, such a configuration (i.e., arrangement of the opposing electrodes) may mechanically interfere with carrying of the developer.
In consideration of the above, aspects of the invention provide an improved developer carrying device, which employs the travelling wave field for carrying the developer, and a plurality of electrodes for leveling the developer in the width direction without mechanically interfering with carrying of the developer.
According to aspects of the invention, there is provided a developer carrying device, which is provided with a group of carrying electrodes configured to form a traveling wave field as voltages are sequentially applied thereto, charged developer being carried by an effect of the traveling wave field, a developer carrying member having a surface on which the group of carrying electrodes are arranged, and a plurality of leveling electrodes provided above the surface and configured to form electric fields in a direction substantially along the surface, the plurality of leveling electrodes being needle like electrodes extending in a direction intersecting with the surface, the plurality of leveling electrodes being spaced from each other in a direction along the surface and intersecting with a direction in which the developer is carried.
According to aspects of the invention, there is also provided a developer carrying device, which is provided with a group of carrying electrodes configured to form a traveling wave field as voltages are sequentially applied thereto, charged developer being carried by an effect of the traveling wave field, a developer carrying member having a surface on which the group of carrying electrodes are arranged, and a plurality of leveling electrodes provided on the surface and configured to form electric fields in a direction intersecting with the direction in which the developer is carried, the plurality of leveling electrodes being aligned in a direction intersecting with a direction in which the developer is carried.
According to aspects of the invention, there is also provided an image forming device employing the developer carrying devices as above.
Hereinafter, referring to the accompanying drawings, a laser printer 1 according to embodiments of the present invention will be described. The laser printer 1 is configured to feed print sheets P accommodated in a sheet feeding tray (not shown) one by one, and form images on print sheets P with toner T.
As shown in
The photosensitive drum 5 is configured such that the main body thereof is grounded. On the circumferential surface of the photosensitive drum 5, a positively chargeable photosensitive layer made of an organic photosensitive material such as polycarbonate is formed. The photosensitive drum 5 is supported inside the laser printer 1 such that the photosensitive drum 5 is rotatable in the counterclockwise direction in
Around the outer circumference of the photosensitive drum 5, a charger 8, a laser scanner unit 9 and a developing unit 10 are arranged in this order, from an upstream side in the rotation direction. The charger 8 is a scorotron type charger for positive charging the photosensitive drum 5 by generating a corona discharge from a charging wire made of tungsten, for example. The charger 8 is configured to charge the circumferential surface of the photosensitive drum 5 positively and uniformly.
The laser scanner unit 9 is configured such that a laser source emits a laser beam, which is modulated in accordance with image data input from outside. The laser beam is incident on mirror surfaces of a rotating polygon mirror so that the reflected laser beam scans, the scanning laser beam being incident on the surface of the photosensitive drum 5 to form a electrostatic latent image. Such a function of the laser scanner unit 9 is of a well-known type and will not be described in further detail for brevity.
The developing unit 10 is arranged below the photosensitive drum 5, and supplies the positively charged toner T to the circumferential surface of the photosensitive drum 5. Incidentally, according to the embodiment, a non-magnetic one-component polymerized toner is used as the toner T.
Specifically, the circumferential surface of the photosensitive drum 5 is positively and uniformly charged with the charger 8, as the photosensitive drum 5 rotates. Then, the surface of the photosensitive drum 5 is exposed to the high-speed scanning of the laser beam emitted from the laser scanner unit 9. Since the scanning laser beam is modulated in accordance with the image data, an electrostatic latent image corresponding to the image data is formed on the surface of the photosensitive drum 5.
Subsequently, when the positively charged toner T is supplied from the developing unit 10 to the photosensitive drum 5, the toner T is supplied (attracted) onto the electrostatic latent image formed on the surface of the photosensitive drum 5. That is, the voltage potential of the exposed potions of the surface of the photosensitive drum 5 is lowered in comparison with the electric potential of non-exposed portions of the positively and uniformly charged surface of the photosensitive drum. Thus, the positively charged toner is selectively attracted by the electrostatic latent image and selectively supported thereat. In this manner, the electrostatic latent image turns into a visible image (i.e., developed), and a toner image is formed.
The transfer roller 6 is rotatably supported in the laser printer 1 so as to be rotatable in the clockwise direction in
Structure of Developing Unit
As shown in
Inside the hopper 11, a carrying plate 12 is provided. The carrying plate 12 includes a long inclined plate section 12A which diagonally extends, a horizontal plate section 12B and a short inclined plate section 12C. One end of the long inclined plate section 12A is located at a position close to the bottom surface of the hopper 11 and the other end of the long inclined plate 12A is located at a position close to the opening formed on the top surface of the hopper 11. With the other end of the long inclined plate section 12A, a horizontal plate section 12B is connected. The horizontal plate section 12B extends substantially horizontally to face the photosensitive drum 5 through the opening formed on the top surface of the hopper 11. Further, a short inclined plate section 12C is connected with the horizontal plate section 12B on the opposite side of the long inclined plate section 12A. The short inclined plate section 12C extends from the horizontal plate section and downwardly inclines.
A plurality of linear electrodes 22 are arranged on the surface of the carrying plate 12 (see
The waveform charts shown in
Therefore, the toner T held in the hopper 11 is carried on the carrying plate 12 by the traveling wave electric generated by the linear electrodes 22, and supplied to the horizontal plate section 12B facing the photosensitive drum 5. A part of the toner T is supplied to the photosensitive drum 5 in accordance with the electrostatic latent image, and the remaining toner T, which has not been supplied to the photosensitive drum 5, drops down on the one end of the hopper 11 through the short inclined plate section 12C. The dropped toner T is moved toward the other end with the inclined configuration of the bottom surface of the hopper 11. At the bottom part of the other end of the hopper 11 (at the deepest part of the hopper 11), an agitator 30 is provided to agitate and frictionally charge the toner T held in the hopper 11.
The structure of the leveling electrodes 23 according to a first embodiment of the invention is described. As shown in
The traveling wave electric field generated by the linear electrodes 22 propagates in a wavelike fashion, as illustrated in the electric field distribution charts in
As above, the toner carried by the traveling wave field is leveled in the width direction as if a sand hill is leveled by means of a rake. Further, since the electrodes 23 are formed in a needle like shape, the electrodes 23 almost do not mechanically interfere with the carrying of the toner T by the traveling wave field. Therefore, according to the first embodiment, the toner T can be well leveled in the width direction without any mechanical interference with the carrying of the toner T. Therefore, in the laser printer 1, the electrostatic latent image formed on the photosensitive drum 5 can be uniformly developed, and an excellent image, which is free from unevenness in the image density, can be formed on the print sheet P.
As is understood from
Next, leveling electrodes according to a second embodiment will be described. The configuration of the laser printer 1 according to the second embodiment is the same as that of the first embodiment except for the structure of the leveling electrodes. In the second embodiment, as shown in
Therefore, the electric potential is high in the neighborhoods of the electrodes 25, and the toner T can be leveled in the width direction as in the case of the first embodiment. Further, since the electrodes 25 are arranged on the carrying plate 12 similarly to the linear electrodes 22, the electrodes 25 almost do not mechanically interfere with the carrying of the toner T. Accordingly, in the second embodiment, the toner T can be effectively leveled in the width direction without any mechanical interference with the carried toner T. Therefore, in the laser printer 1, the electrostatic latent image formed on the photosensitive drum 5 can be developed uniformly, and an excellent image, which is free from the unevenness density, can be formed on the print sheet P. Incidentally, a constant voltage of 0V may be applied to the electrodes 24, instead of the rectangular wave voltage for carrying. In this case, although the capability of carrying the toner T is slightly lowered, it is also possible to level the toner T almost similarly to the case of the above-described second embodiment.
In the second embodiment, only one line of electrodes 24 and 25 are provided. However, in a third embodiment as illustrated in
Therefore, in the third embodiment, as described below, the toner T can be more effectively leveled than it can be in the second embodiment. Firstly, since there are plurality of lines of the electrodes 24 and 25, the toner can be leveled with the electrodes 25 by a plurality of times, repeatedly. Secondly, since the electrodes 24 and 25 are arranged alternately in the direction in which the toner is carried, the direction of the force applied to the toner T in the width direction alternates, as the toner T is carried by the traveling wave field. Thus, the toner T can be more effectively leveled. Furthermore, since the absolute values of the voltages applied by the direct-current power sources 54A, 54B, and 54C are gradually reduced in this order, re-arising of unevenness of the toner distribution in the width direction can be suppressed once the toner T has been leveled.
Although not shown in the drawings, the first embodiment employing the needle like electrodes 23 can be modified such that a plurality of lines of electrodes 23 are arranged above the plurality of electrodes 22. In this case, the plurality of lines of electrodes 23 may be arranged such that the electrodes 23 of each line do not overlap when viewed along the direction in which the toner T is carried, and the absolute values of the voltages applied to the respective lines of electrodes 23 are gradually lowered from the upstream side to the down stream side in the toner carrying direction.
The laser printer 1 according to the fourth embodiment is the same as in the first embodiment except for the structure of the leveling electrodes. In the fourth embodiment, as schematically shown in
With the above configuration, the electric potential is high in the neighborhoods of the electrodes 27, and the toner T can be leveled as in the case of the first embodiment. Further, since the electrodes 27 are arranged on the carrying plate 12 similarly to the linear electrodes 22, the electrodes 27 almost do not mechanically interferes with the carrying of the toner T. Accordingly, in the fourth embodiment, the toner T can be effectively leveled in the width direction without any mechanical interference with the carrying of the toner T with the traveling wave field. Therefore, in the laser printer 1, the electrostatic latent image formed on the photosensitive drum 5 can be uniformly developed, and an excellent image, which is uniform in terms of density, can be formed on the print sheet P.
In addition, in the fourth embodiment, since a plurality of lines of electrodes 27 are provided, the toner T can be leveled multiple times repeatedly, and the toner T can be leveled more effectively. Further, since the electrodes 27 of one line do not overlap the electrodes 27 of the neighboring line when viewed from the toner carrying direction, the direction of the force the toner T receives in the width direction changes as the toner T proceeds. Therefore, the toner T can be leveled further effectively. Further, in the fourth embodiment, since each line of the electrodes 27 are arranged between two neighboring lines of linear electrodes 22, the driving force for carrying the toner T can be further more effectively obtained. In the fourth embodiment, the same positive voltages are applied to all the lines of the electrodes 27, however, this configuration can be modified such that the absolute values of the applied voltages are gradually lowered, as in the third embodiment.
In the above embodiments, direct-current voltages are applied to the electrodes 23, 25, and 27, which have the effects to level the toner T. Instead, an alternating voltage may be applied as in a fifth embodiment described below. In the fifth embodiment, as is schematically shown in
Therefore, in the fifth embodiment, the alternating voltages illustrated in
According to a sixth embodiment which is schematically illustrated in
The configuration of applying an alternating-voltage to each electrode can be applied to the first embodiment. Namely, according to a seventh embodiment schematically illustrated in the
According to an eighth embodiment, the voltages applied to the leveling electrodes are individually adjustable. In the eighth embodiment, as illustrated in
According to the eighth embodiment, the toner T can be more effectively leveled over the width direction by increasing the strength of the electric field at a portion where unevenness tends to arise, or at a portion where a large quantity of toner is carried. The voltages applied from the variable voltage supplies 58 can be appropriately adjusted by a user with referring to the print sheet P on which an image has been formed. However, the voltages can be adjusted automatically as follows.
As shown in
The CPU 92A executes, based on a program stored in the ROM 92B, a process shown in
Incidentally, various embodiments can be considered for determining whether there exists an unevenness or not at S2. For example, the control may refer to the image data that is input from an external device in order to drive the laser scanner unit 9. Then, if unevenness of density is detected in a certain area based on the scanner data, despite that the corresponding part of the image forming surface is a so-called solid area, to which the toner T should be transferred uniformly, the control judges that there exists the unevenness since, according to the original image data, the same amount of the toner should have been uniformly distributed in the solid area.
It should be noted that the invention needs not be limited to the configurations of the embodiments described above, but can be practiced in various embodiments within the scope of the invention. For example, the invention can be applied not only to a laser printer, but also to various image forming devices, such as a copying machine or a facsimile machine. Further, the direction in which the leveling electrodes are arranged is not necessarily perpendicular to the direction in which the toner is carried (namely, the direction in which the traveling wave field travels), and it suffices as long as the direction in which the leveling electrodes are arranged intersects with the direction in which the toner is carried. Furthermore, a developer carrying device according to the invention can be applied to a device which merely carries developer without forming images.
Number | Date | Country | Kind |
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2007-071029 | Mar 2007 | JP | national |
This is a Continuation-in-Part of International Application No. PCT/JP2008/050498 filed on Jan. 17, 2008, which claims priority from Japanese Patent Application No. 2007-071029 filed on Mar. 19, 2007. The entire disclosure of the prior applications is hereby incorporated by reference herein its entirety.
Number | Name | Date | Kind |
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4558941 | Nosaki et al. | Dec 1985 | A |
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Number | Date | Country |
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59-181374 | Oct 1984 | JP |
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Number | Date | Country | |
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20100074657 A1 | Mar 2010 | US |
Number | Date | Country | |
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Parent | PCT/JP2008/050498 | Jan 2008 | US |
Child | 12562923 | US |