These and other objects and advantages of this invention will become more fully apparent from the following detailed description taken with the accompanying drawings in which:
A first embodiment will be described in detail with reference to the accompanying drawings. The first embodiment applies the present invention to an image forming apparatus with a developer cartridge which is attachable to and detachable from the apparatus.
As schematically shown in
As shown in
In the cartridge 20 of the present embodiment, a storage unit 25 is provided at a lower portion of the supply roller 22 in
It is to be noted that the communication function between the communication unit 14 and the storage unit 25 is not so strong: they can communicate with each other only when a distance between the communication unit 14 and the storage unit 25 is within a predetermined range. For example, as long as the cartridge 20 is appropriately attached to the apparatus body 11 as shown in
Cartridge information stored in the storage unit 25 contains, for example, a serial number, model information, area information, new-or-used information, cumulative printed sheet number information, and the like. The serial number corresponds to a sign unique to the cartridge 20. The model information indicates model name(s) of apparatus(es) to which the cartridge 20 is attachable. The area information indicates areas where the cartridge 20 can be used. That is, since there is particular specification difference depending on area even among image forming apparatuses defined as same model, the area information is used to check if it is effective in this area. The new-or-used information is to indicate whether or not the cartridge 20 is an unused new one. The cumulative printed sheet number information is to be added to a not-new cartridge and equivalent to the cumulative number of sheets already used for printing. Furthermore, in case of a multi-color image forming apparatus, color information to indicate colors of toner housed there. It is to be noted that, except new-or-used information and cumulative printed sheet number information, the above mentioned information are permanent ones.
When the cartridge 20 is attached to the apparatus body 11, the image forming apparatus 1 of the present embodiment reads out unique information of the cartridge 20 from its storage unit 25. The image forming apparatus 1 checks if whether or not the model information and the area information are agreeable with the apparatus body 11, and further checks whether or not the cartridge 20 is new one by referring to the new-or-used information. In case recognizing it as not-new one, the image forming apparatus 1 checks if there remains a certain extent of toner by referring to the cumulative printed sheet number information. In case recognizing that the cumulative printed sheet number information exceeds a predetermined number, the image forming apparatus 1 determines that the cartridge 20 currently attached there has been consumed. In that case, the image forming apparatus 1 indicates necessity of cartridge change in a display of the apparatus body 11 and does not carry out image formation any more. In case of the multi-color image forming apparatus, the apparatus checks if the cartridge 20 is attached to a right position by referring to the color information. Once all of the unique information of the cartridge 20 has been confirmed, the image forming apparatus 1 becomes available to image formation and stands-by.
In the present embodiment, not entirety of the supply roller 22 with reference to an axial direction is used for image formation. However, as shown in
Furthermore, in the present embodiment, the storage unit 25 is lightly adhered and fixed to a case wall of the cartridge 20 below the supply roller 22 in
At the time of image formation, the supply roller 22 is rotated in an arrow B direction, as shown in
Amount of toner housed in the toner reservoir 23 decreases gradually due to accumulative image formation. When toner decreases to a certain extent of amount, it turns to be a state that the surroundings of the supply roller 22 are not filled with toner. As a result of absence of toner to fill the surroundings, the elastic member 26 bent backward due to toner regains its original form with its elastic force. When the rotating shaft is rotated, a front end portion of the elastic member 26 with regaining its original form comes to contact with the storage unit 25. After getting contact with the elastic member 26, the storage unit 25 is pushed in an arrow direction in
Being only lightly adhered to the case wall, the storage unit 25 is pushed by the elastic member 26 and removed from the case wall. As a result, the communication state deteriorates. Generally, the storage unit 25 can not communicate with the apparatus body 11 any more. This is because a distance between the storage unit 25 and the communication unit 14 has become long or because the storage unit 25 gets out of the sight of the communication unit 14. Since the apparatus body 11 constantly communicates with the storage unit 25 through the communication unit 14, the apparatus body 11 can detect the change of the communication state. Upon detecting the change, the apparatus body 11 determines that residual toner has become little and indicates an appropriate warning sign.
Since the supply roller 22 keeps rotating during image formation, the storage unit 25 never returns to its original location. Once detecting the deterioration of communication state, the apparatus body 11 may keep indicating a warning sign until the cartridge 20 is replaced with a new one. In this connection, the location of the storage unit 25, and relations of size, adhesiveness and elasticity of the elastic member 26 are appropriately set so that amount of residual toner to make communication state deteriorated can coincide with reference amount for judging whether or not amount of residual toner is acceptable for further image formation use.
As described in detail, according to the image forming apparatus 1 of the present embodiment, the storage unit 25 is moved by the elastic member 26 when amount of residual toner becomes little. This causes deterioration of communication state and enables the apparatus body 11 to detect that amount of residual toner is little. It is the elastic member 26 that is only and newly added for residual-toner-amount detection as composing element. Extra space is not required for the elastic member. Additionally, since the storage unit 25 is provided inside the cartridge 20, such a location keep it out from a user's reach as well as damage and removal by a user's hand. Accordingly, there is provided the developer cartridge and image forming apparatus surely capable of carrying out both residual-toner-amount detection and transmission of cartridge information with space saving design. It is also applicable to provide a connecting portion on an outer face of the cartridge 20 so that the communication unit 14 and storage unit 25 can communicate with each other by wire.
A second embodiment will be described in detail with reference to the accompanying drawings. Instead of the elastic member 26 employed in the first embodiment, the second embodiment employs a different type bendable member which is a main difference from the first embodiment. Additionally, a location of a storage unit with reference to a cartridge and that of a communication unit with reference to an apparatus body are slightly different in comparison with the first embodiment. Accordingly, same numerals are assigned to portions common to the first and second embodiments and description on them will be omitted. It is assumed that, in the second embodiment and all of the other following embodiments, any storage units to be arranged on respective cartridges are located within a non-image-formation region A (see
As shown in
As shown in
When image formation is carried out by the image forming apparatus 2, the agitating member 32 of the cartridge 30 is rotated in an arrow C direction, as shown in
As amount of toner lessens, the elastic member 35 does not get bent backward so much as before as shown in
The location of the storage unit 31, and relations of size, adhesiveness and elasticity of the elastic member 35 are appropriately set so that amount of residual toner to make communication state deteriorated can coincide with reference amount for judging whether or not amount of residual toner is acceptable for further image formation use. Since such mechanism enables the apparatus body 11 to determine that amount of residual toner lowers to the reference amount, the apparatus body 11 carries out a toner-extinction warning processing. Once the adhesion is removed from the wall, the storage unit 31 is cast away in toner. Therefore, the deteriorated communication state never gets back normal. In case a member with flexibility is employed as agitating plate 34, it is possible to allow a part of the agitating plate 34 with flexibility to work as elastic member 35.
As described in detail, similar to the first embodiment, the image forming apparatus 2 of the second embodiment realizes the developer cartridge and image forming apparatus surely capable of carrying out both residual-toner-amount detection and transmission of cartridge information with space saving design. Incidentally, it is applicable that the communication unit 14 and the storage unit 31 communicate with each other by wire.
A third embodiment will be described in detail with reference to the accompanying drawings. A location of a storage unit with reference to a cartridge, structure around this item and a location of a communication unit with reference to an apparatus body are slightly different in comparison with the first embodiment. Accordingly, same numerals are assigned to portions common to the first and third embodiments and description on them will be omitted.
As shown in
A shown in
When image formation is carried out by the image forming apparatus 3, the agitating member 41 of the cartridge 40 is rotated along rotation of the rotating shaft 42. When the toner reservoir 23 holds much toner, rock of the rocking member 44 is suppressed due to the presence of much toner. The rocking member 44 slides with reference to the rotating shaft 42 against frictional force of the friction member 46, and rotates little. That is, since the location of the storage unit 45 varies little, preferable communication state is kept. Furthermore, since only the rotating shaft 42 and the agitating plate 43 rotate, only the location of agitating plate 43 varies as shown in
As amount of toner lessens, toner's force to suppress rock of the rocking member 44 gets significantly weaker. As a result, frictional force of the friction member 46 surpasses the toner's suppressing force and the rocking member 44 rotates along rotation of the rotating shaft 42. That is, as shown in
As described in detail, similar to the first embodiment, the image forming apparatus 3 of the third embodiment realizes the developer cartridge and image forming apparatus surely capable of carrying out both residual-toner-amount detection and transmission of cartridge information with space saving design.
A fourth embodiment will be described in detail with reference to the accompanying drawings. A location of a storage unit with reference to a cartridge, structure around this item and a location of a communication unit with reference to an apparatus body are slightly different in comparison with the first embodiment. Accordingly, same numerals are assigned to portions common to the first and fourth embodiments and description on them will be omitted.
As shown in
In this embodiment, electromagnetic wave is used for communication between the storage unit 53 and the communication unit 14. Since non-magnetic type toner is used, communication between the storage unit 53 and the communication unit 14 of the apparatus 11 can go without problem whether toner is present or absent between them. Actually, an agitating member such like as shown in
As shown in
In the course of manufacturing the cartridge 50, the storage unit 53 is fitted in the concave portion 54 with the lid 51 being placed upside-down, as shown in
As amount of toner lessens in the course of accumulative use and the toner level in the toner reservoir 23 lowers than the level of the lower face of the storage unit 53 in
As described in detail, similar to the first embodiment, the image forming apparatus 4 of the fourth embodiment realizes the developer cartridge and image forming apparatus surely capable of carrying out both residual-toner-amount detection and transmission of cartridge information with space saving design.
A fifth embodiment will be described in detail with reference to the accompanying drawings. A location of a storage unit with reference to a cartridge, structure around this item and a location of a communication unit with reference to an apparatus body are slightly different in comparison with the first embodiment. Accordingly, same numerals are assigned to portions common to the first and fifth embodiments and description on them will be omitted.
As shown in
In this embodiment, the storage unit 62 has a front side and a back side. On the front side, plural (three in this embodiment) communication units 64 are provided. These communication units 64 take a role of communication function of the storage unit 62 and its communication goes forward in
In this embodiment, non-magnetic type toner is used. Communication between the storage unit 62 and the communication unit 14 is made by means of electromagnetic wave. Therefore the communication can go without problem whether toner is present or absent between them. The blocking member 63 is made of material capable of blocking the communication. Therefore, in case the blocking member 63 is arranged in front of the respective communication units 64 of the storage unit 62, communication between the communication units 64 and the communication unit 14 of the apparatus body 11 is blocked.
When the toner reservoir 23 holds sufficient toner, the blocking member 63 is held at a location to touch with a top end portion of the storage unit holder 61 as shown in
In the course of manufacturing, the storage unit holder 61 is fixed to the bottom portion of the toner reservoir 23 with making the storage unit 62 and the blocking member 63 fitted in together. After that, by pouring toner into the toner reservoir 23 and shaking the toner reservoir 23 filled with toner a little, the blocking member 63 floats up due to its buoyant force.
As described in detail, similar to the first embodiment, the image forming apparatus 5 of the fifth embodiment realizes the developer cartridge and image forming apparatus surely capable of carrying out both residual-toner-amount detection and transmission of cartridge information with space saving design.
A sixth embodiment will be described in detail with reference to the accompanying drawings. A location of a storage unit with reference to a cartridge, structure around this item and a location of a communication unit with reference to an apparatus body are slightly different in comparison with the first embodiment. Accordingly, same numerals are assigned to portions common to the first and sixth embodiments and description on them will be omitted.
As shown in
As shown in
When the storage unit 72 occupies the hole 71a of the storage unit holder 71, an inside space of the storage unit holder 71 is segregated from the toner reservoir 23. That is, toner cannot enter into a lower portion of the storage unit holder 71. Therefore, a two-third lower portion of the storage unit 72 shown in
As shown in
When the toner reservoir 71 holds much toner as shown in
As amount of toner lessens in the course of accumulative use and the toner level in the toner reservoir 23 lowers than the height of the storage unit holder 71, both the communication unit 73 and the communication units 74 become free from shielding by carriers, as shown in
As described in detail, similar to the first embodiment, the image forming apparatus 6 of the sixth embodiment realizes the developer cartridge and image forming apparatus surely capable of carrying out both residual-toner-amount detection and transmission of cartridge information with space saving design. Incidentally, on assumption that communication frequency to be made use is within a visible light band, non-magnetic toner is also applicable.
A seventh embodiment will be described in detail with reference to the accompanying drawings. The seventh embodiment is applied to an image forming apparatus which employs a cover to be opened at an apparatus body's side, instead of a cover to be opened upward. Similar to the forgoing embodiments, same numerals are assigned to portions common to the first and seventh embodiments and description on them will be omitted.
As shown in
As shown in
When the toner reservoir 23 of the cartridge 80 holds much toner, the weight 84 mounts on toner, as shown in
Therefore, the storage unit 82 falls from the inner face of the toner reservoir 23. Since the storage unit 82 departs from the communication unit 14 of the apparatus body 15, the communication state deteriorates. This enables the apparatus body 15 to determine that amount of toner has decreased. The length of the flexible member 83 is appropriately set so that amount of residual toner to make communication state deteriorated can coincide with reference amount for judging whether or not amount of residual toner is acceptable for further image formation use.
As described in detail, similar to the first embodiment, the image forming apparatus 7 of the seventh embodiment realizes the developer cartridge and image forming apparatus surely capable of carrying out both residual-toner-amount detection and transmission of cartridge information with space saving design. Communication between the communication unit 14 and the storage unit 82 may go by wire. Furthermore, the present embodiment can employ a cover to be opened upward like the first through sixth embodiments. In case of employing such a cover, the communication unit 14 should be provided on the cover.
An eighth embodiment will be described in detail with reference to the accompanying drawings. Similar to the seventh embodiment, the eighth embodiment is applied to an image forming apparatus which employs a cover to be opened at an apparatus body's side. Same numerals are assigned to portions common to the seventh and eighth embodiments and description on them will be omitted.
As shown in
As shown in
When the toner reservoir 23 of the cartridge 90 holds much toner, the string-like member 93 mounts on toner, as shown in
As a result, the adhesive comes off and the storage unit 92 falls from the inner face of the toner reservoir 23. Since the storage unit 92 departs from the communication unit 14 of the apparatus body 15, the communication state deteriorates. This enables the apparatus body 15 to determine that amount of toner has decreased. Material of the string-like member 93 is appropriately set so that amount of residual toner to make communication state deteriorated can coincide with reference amount for judging whether or not amount of residual toner is acceptable for further image formation use.
As described in detail, similar to the first embodiment, the image forming apparatus 8 of the eighth embodiment realizes the developer cartridge and image forming apparatus surely capable of carrying out both residual-toner-amount detection and transmission of cartridge information with space saving design. Communication between the communication unit 14 and the storage unit 92 may go by wire. Furthermore, the present embodiment can employ a cover to be opened upward like the first through sixth embodiments. In case of employing such a cover, the communication unit 14 should be provided on the cover.
The embodiments were described above merely as illustrative examples, but it is nothing to limit the invention in any way. Therefore, the invention can obviously be improved or modified in various ways without deviating from its essentials. For example, image forming apparatuses of any embodiments are single cartridge type. However, the present invention is applicable to an image forming apparatus to which plural cartridges are attached. For example, as shown in
According to the present invention, it is preferable to provide an image forming apparatus wherein the cartridge-side communication unit stores unique information, and communication contents transmitted between the cartridge-side communication unit and the apparatus-side communication unit include stored unique information. Such configuration enables the image forming apparatus to easily detect erroneous attachment of a cartridge.
According to the present invention, it is preferable to provide an image forming apparatus wherein the developer cartridge further comprises: a rotating shaft which rotates in the developer container; and a bendable member which rotates together with the rotating shaft with one of sides being fixed to the rotating shaft, wherein the cartridge-side communication unit is placed on a location, inside the developer container, which enables the cartridge-side communication unit to get contact with the bendable member along rotation of the rotating shaft and to communicate with the apparatus-side communication unit while the developer cartridge is attached to the apparatus body, when developer in the developer container exceeds predetermined amount, the bendable member does not get contact with the cartridge-side communication unit due to intervention of developer and preferable communication state between the cartridge-side communication unit and the apparatus-side communication unit is secured, and when developer in the developer container lowers predetermined amount, the bendable member gets contact to move the cartridge-side communication unit and communication state deteriorates due to movement of the cartridge-side communication unit.
With such mechanism, preferable communication state between the communication unit and the image forming apparatus is secured when amount of developer in the developer container exceeds a predetermined reference amount. Therefore, when a cartridge is replaced with a new one, for example, erroneous attachment and the like can be detected. When amount of developer in the developer container lowers the predetermined reference amount, it makes communication state deteriorated. The deterioration of communication state can be easily grasped by the image forming apparatus. Therefore, such mechanism enables the image forming apparatus to easily detect amount of residual developer in the cartridge.
According to the present invention, it is preferable to provide an image forming apparatus wherein the developer cartridge further comprises: a development roller which carries out development by carrying developer thereon and rotating itself; and a supply roller which supplies developer to the development roller by rotating together with the rotating shaft, and wherein the bendable member is attached to a part other than an image formation region of the rotating shaft. Such structure contributes to space saving design without affecting image formation performance.
According to the present invention, it is preferable to provide an image forming apparatus wherein the developer cartridge further comprises an agitating member which rotates together with the rotating shaft and agitates developer in the developer container. With such structure, the bendable member and the agitating member can share the rotating shaft. Incidentally, the agitating member and the bendable member may be provided in separate forms or may be united into a single form.
According to the present invention, it is preferable to provide an image forming apparatus wherein the developer cartridge further comprises: a rotating shaft which rotates in the developer container; and a rocking member of which one end is attached to the rotating shaft slidably in rotating direction of the rotating shaft, wherein the cartridge-side communication unit is attached to other end of the rocking member, when amount of developer in the developer container exceeds a predetermined reference amount, the rocking member does not rock along rotation of the rotating shaft rotate due to intervention of developer and preferable communication state between the cartridge-side communication unit and the apparatus-side communication unit, and when amount of developer in the developer container lowers the predetermined reference amount, the rocking member rocks to move the cartridge-side communicating unit along rotation of the rotating shaft and communication state deteriorates due to movement of the cartridge-side communication unit. Such structure also enables the image forming apparatus to easily detect amount of residual developer in the cartridge.
According to the present invention, it is preferable to provide an image forming apparatus wherein the developer cartridge further comprises a communication unit holder which is attached inside the developer container with being open downward when the developer container is attached to an image forming apparatus, and holds the cartridge-side communication unit, when amount of developer in the developer container exceeds a predetermined reference amount, the cartridge-side communication unit is prevented from departing from the communication unit holder due to intervention of developer and preferable communication state with the apparatus-side communication unit is secured, and when amount of developer in the developer container lowers the predetermined reference amount, the cartridge-side communication unit falls to depart from the communication unit holder and communication state deteriorates. Such structure also enables the image forming apparatus to easily detect amount of residual developer in the cartridge.
According to the present invention, it is preferable to provide an image forming apparatus wherein the cartridge-side communication unit is arranged at a location which corresponds to a bottom portion inside the developer container when the developer container is attached to the apparatus body with its communicable side facing to the apparatus-side communication unit, the developer cartridge comprises: a blocking member which blocks communication between the cartridge-side communication unit and the apparatus-side communication unit; and a holder which holds the blocking member in front of the communicable side of the cartridge-side communication unit in a state which allows the blocking member to move up and down when the developer cartridge is attached to the apparatus body, developer in the developer container is non-magnetic type, when amount of developer in the developer container exceeds a predetermined reference amount, the blocking member is supported by developer at a location within a movable range provided inside the holder which does not allow the blocking member to block the communicable side of the cartridge-side communication unit and preferable communication state between the cartridge-side communication unit and the apparatus-side communication unit is secured, and when amount of developer in the developer container lowers the predetermined reference amount, the blocking member comes down from the location within the movable range provided inside the holder which does not allow the blocking member to block the communicable side of the cartridge-side communication unit to eventually block the communicable side of the cartridge-side communication unit and communication state deteriorates. Such structure also enables the image forming apparatus to easily detect amount of residual developer in the cartridge.
According to the present invention, it is preferable to provide an image forming apparatus wherein the developer cartridge further comprises: a holder which holds the cartridge-side communication unit at a location which corresponds to a bottom portion inside the developer container when the developer container is attached to the apparatus body with its communicable side facing to the apparatus-side communication unit, the holder segregates the communicable side of the cartridge-side communication unit into an upper communication section and a lower communication section, and prevents developer from entering around the lower communication section, developer in the developer container is magnetic type, when amount of developer in the developer container exceeds a predetermined reference amount, the upper communication section of the cartridge-side communication unit is covered with developer and communication with the apparatus-side communication unit is carried out by only the lower communication section, and when amount of developer in the developer container lowers the predetermined reference amount, the upper communication section appears out from developer and communication with the apparatus-side communication unit is carried out by the upper communication section. Such structure also enables the image forming apparatus to easily detect amount of residual developer in the cartridge.
According to the present invention, it is preferable to provide an image forming apparatus wherein the developer cartridge further comprises: a weight which is located inside the developer container; and a flexible member which connects the weight and the cartridge-side communication unit, wherein the cartridge-side communication unit is attached to a location which corresponds to a ceiling face inside the developer container when the developer container is attached to the apparatus body, when amount of developer in the developer container exceeds a predetermined reference amount, the weight is supported by developer and secures preferable communication state of the cartridge-side communication unit without applying the weight's own weight to the cartridge-side communication unit, and when amount of developer in the developer container lowers the predetermined reference amount, the weight removes the cartridge-side communication unit from an inner face of the developer container by applying the weight's own weight to the cartridge-side communication unit through the flexible member and communication state deteriorates. Such structure also enables the image forming apparatus to easily detect amount of residual developer in the cartridge.
According to the present invention, it is preferable to provide an image forming apparatus wherein the cartridge-side communication unit is attached to a location which corresponds to a ceiling face inside the developer container when the developer container is attached to the apparatus body, the developer cartridge further comprises: a string-like member which is connected to the cartridge-side communication unit; a rotating shaft which rotates within the developer container and comprises protrusions which catch and wind up the string-like member entangled with the rotating shaft along rotation, when amount of developer in the developer container exceeds a predetermined reference amount, the protrusions are buried in developer and secures preferable communication state of the cartridge-side communication unit without catching and winding up the string-like member, and when amount of developer in the developer container lowers the predetermined reference amount, the protrusions appear from developer and remove the cartridge-side communication unit from an inner face of the developer container by catching and winding up the string-like member along rotation of the rotating shaft, and communication state deteriorates. Such structure also enables the image forming apparatus to easily detect amount of residual developer in the cartridge.
Number | Date | Country | Kind |
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2006-286456 | Oct 2006 | JP | national |