This application claims priority under 35 U.S.C. ยง 119 (a) from Korean Patent Application No. 10-2008-0016469, filed on Feb. 22, 2008, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference in its entirety.
1. Field of the Invention
The present invention relates to an image forming apparatus, and more particularly, to a developing device in an image forming apparatus having the same.
2. Description of the Related Art
An forming apparatus, such as, for example, a printer, a photocopier, a facsimile machine, a multifunction peripheral, or the like, performs printing of images using developer. After repeated printing operations, the developer may be used up, and thus may need to be replenished.
To replenish, a developing cartridge containing storing the developer therein may need to be replaced. However, the developing cartridge may also include other components, such as, e.g., a developing roller and/or a supply roller, which may have relatively longer useful life. Replacement of the developing cartridge for the purpose of developer replenishment may thus be uneconomical.
The present applicants have contemporaneously herewith suggested a separable type developing cartridge with a removable developer cartridge that allows the developer to be replenished with replacement of only the removable developer cartridge. However, while the removable developer cartridge may alleviate the need for unnecessary replacement of the entire developing cartridge, the replacement of the removable developer cartridge may become messy as remaining developer often leaks out of the opening through which the developer is supplied outside the removable cartridge, and may result in contaminating other components of the image forming apparatus.
Various features and advantages of the disclosure will become more apparent by the following detailed description of several embodiments thereof with reference to the attached drawings, of which:
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like units throughout. The matters described herein, such as a detailed construction and elements thereof, are provided to assist in a comprehensive understanding of the embodiments, may not be all required to practice the various aspects of the present invention. Thus, it should be readily apparent that aspects of the present invention may be carried out without those details described herein. For the sake of brevity, and in order to avoid obscuring the description with unnecessary detail, well-known functions or constructions will not be described in detail.
Referring to
The image forming apparatus body 10 has a transfer path formed therein to transfer a printing medium using transferring means such as rollers and has various of parts housed therein for forming an image on the transferred printing medium.
Various parts of the image forming apparatus 1 for forming an image are well known, and thus detailed descriptions thereof are unnecessary. As shown in
The developing cartridge 110 may be employed to develop an electrostatic latent image formed on a photoconductive medium 20 with developer, and may include a developing roller 111 to develop the electrostatic latent image of the photoconductive medium 20 and a supply roller 112 to supply developer to the developing roller 111. Also, the developing cartridge 110 may further include first and second agitating rollers 113 and 114 to agitate the developer in the developing cartridge 110 and to uniformly transfer the developer to the supply roller 112.
As an example, in this embodiment, the photoconductive medium 20 may be mounted in the developing cartridge 110, and also, a cleaning blade 21 for cleaning a remaining developer off the photoconductive medium 20 may be supported in the developing cartridge 110. Alternatively, however, the photoconductive medium 20 and/or the cleaning blade 21 may be disposed in the image forming apparatus separately from the developing device 100.
The developer containing unit 120 may contain a quantity of developer therein, and, as shown in
According to an embodiment, the mounting recess 110a may be formed to extend along the length of, and from one end to the other end of, the developing cartridge 110, penetrating through the developing cartridge 110, and may have a predetermined depth. and a predetermined length parallel to the direction R1 perpendicular to the mounting direction R2 (see
Referring to
The developer transfer paths T1 and T2 formed between the developer cartridge 121 and the developing cartridge 110 are, respectively, a supply path T1, through which the developer is supplied from the developer cartridge 121 to the developing cartridge 110, and a collecting path T2, through which waste developer discharged from the developing cartridge 110 is collected in the developer cartridge 121.
The supply path T1 includes first and second transfer openings 122 and 116, which are formed in the developer cartridge 121 and in the developing cartridge 110, respectively, such that they face each other, and fluidly communicate with each other if the developer cartridge 121 is mounted in the developing cartridge 110.
The first transfer opening 122 serves as an outlet through which the developer is discharged from the developer cartridge 121, and the second transfer opening 116 serves as an inlet through which the developer flows into the developing cartridge 110.
The developer cartridge 121 may have a developer transfer member 124 rotatably formed therein to transfer the developer from the developer cartridge 121 to the supply path T1 through the first transfer opening 122.
The collecting path T2 may include third and fourth transfer openings 117 and 123, which are formed in the developing cartridge 110 and in the developer cartridge 121, respectively, such that they face, and fluidly communicate with, each other if the developer cartridge 121 is mounted in the developing cartridge 110.
The third transfer opening 117 serves as the waste developer outlet, through which the waste developer is discharged from the developing cartridge 110, and the fourth transfer opening 123 serves as the waste developer inlet, through which the waste developer flows into the developer cartridge 121.
The waste developer is developer that has been cleaned off the photoconductive medium 20 by the cleaning blade 21, and, as shown in
According to an embodiment, the supply path T1 and the collecting path T2 are formed in the proximity of the entering or leading end and an exiting or trailing end of the developer cartridge 121, respectively, with reference to the mounting direction of the developer cartridge 121.
The shutter units 130 opens the developer transfer paths T1 and T2 only if the developer cartridge 121 is mounted in the developing cartridge 110. That is, the shutter units 130 opens both the supply path T1 and the collecting path T2 if the developer cartridge 121 is mounted in the developing cartridge 110, and conversely, closes both of them if the developer cartridge 121 is removed from the developing cartridge 110.
As shown in
More specifically, as shown in
The first, the second, and the fourth shutter members 131, 132, 134 open the first, the second, and the fourth transfer openings 122, 116, 123 if the developer cartridge 121 is mounted in the mounting recess 110a of the developing cartridge 110 in the first direction R1. Also, the third shutter member 133 opens the third transfer opening 116 if the developing cartridge 110 is mounted in the image forming apparatus body 10 in the second direction R2.
The first through fourth shutter members 131, 132, 133, 134 described above are elastically supported by first through fourth elastic members 135, 136, 137, 138, respectively, in directions of closing the first through the fourth transfer openings 122, 116, 117, 123.
As shown in
The end of the first shutter member 131, which is brought into contact with the locking projection 131b, is bent toward the developing cartridge 110 while the other end is supported by the first elastic member 135.
On the locking projection 131b is disposed a guide lever 140 which is rotated by the interference from the developer cartridge 121, and which assists the first shutter member 131 in opening and closing the first transfer opening 122. The guide lever 140 includes first and second wings 141 and 142 rotating about a rotary shaft 140a and a pressure protrusion 143.
The first wing 141 is rotated by the bent end of the first shutter member 131 in the first direction R1, and, as shown in
The second wing 142 may have a shorter length than that of the first wing 141, and may be spaced from the first wing 141 at a predetermined angle. Therefore, the second wing 142 is not brought into contact with the bottom 121c of the developer cartridge 121 when rotated to the position shown in
The pressure protrusion 143 protrudes from the second wing 142 and presses the one end of the first shutter member 131 in the first direction R1 if the first wing 141 is brought into contact with the bottom of the developer cartridge 121.
As shown in
If the developer cartridge 121 is mounted in the mounting recess 110a of the developing cartridge 110, the leading end 121a, which enters the mounting recess 110a first with reference to the mounting direction of the developer cartridge 121 i.e. the direction R1, is brought into contact with the second shutter member 132 of the developing cartridge 110, and the other end of the developer cartridge 121 is exposed to the outside through the mounting recess 110a, and forms an outer wall together with the developing cartridge 110 as shown in
The second shutter member 132 has an inclined surface 132a to restore the guide lever 140 to the initial position. More specifically, as shown in
As shown in
As shown in
Hereinafter, operations of opening and closing the supply path and the collecting path between the developing cartridge and the developer cartridge of the image forming apparatus according to an embodiment of the present invention will be described with reference to
Referring to
Although the first shutter member 131 is prevented from moving further in the first direction R1 by the locking projection 131b, the developer cartridge 121 continues to enter in the first direction R1 and thus moves the second shutter member 132 which is in contact with the leading end 121a of the developer cartridge 121 in the first direction R1.
Consequently, as shown in
The first wing 141, which has rotated in contact with one end of the first shutter member 131 in the first direction R1, is in contact with the bottom of the developer cartridge 121 and is prevented from rotating in the first direction R1 as shown in
Consequently, the bent end 131a of the first shutter member 131 is fixedly at the location between the locking projection 131b and the pressure protrusion 143 such that the first shutter member 131 is fixed at the position of opening the first transfer opening 122.
If the developer cartridge 121 further enters the mounting recess 110a in the first direction R1, as shown in
If the developer cartridge 121 is completely mounted in the developing cartridge 110, the first, the second, and the fourth transfer openings 122, 116 and 123 are all open by the first, the second and the fourth shutter members 131, 132 and 134, respectively.
Subsequently, as shown in
According to the above-described configuration, the first and the second shutter members 131 and 132 open the first and the second transfer openings 122 and 116 in sequence in association with the mounting operation of the developer cartridge 121, and then, the fourth transfer opening 123 of the developer cartridge 121 is opened by the fourth shutter member 134. After that, as the developing cartridge 110 is mounted in the image forming apparatus body 10, the third transfer opening 117 is opened by the third shutter member 133 such that the developer collecting path T2 is finally opened. That is, the shutter units 130 opens the developer supply path T1 first, and then opens the developer collecting path T2.
If the developer in the developer cartridge 121 is exhausted, and needed to be replaced, as shown in
From the developing cartridge 110 dismounted from the image forming apparatus body 10, the developer cartridge 121 may be removed in the direction R3 opposite to the mounting direction R1. At this time, the first, the second, and the fourth shutter members 131, 132 and 134, being free from the mounting force between the developer cartridge 121 and the developing cartridge 110, are released from the contacts with respect to the locking projection 131b, the leading end 121a of the developer cartridge 121, and the locking protrusion 134a, respectively. Accordingly, the first, the second, and the fourth shutter members 131, 132 and 134 are restored into their respective initial positions by elastic bias from the first, the second and the fourth elastic members 135, 136 and 138.
A recovering force of the second elastic member 136 for restoring the second shutter member 132 is exerted in the direction R3 opposite to the mounting direction R1 of the developer cartridge 121, assisting in the dismounting the developer cartridge 121 from the developing cartridge 110.
As the developer cartridge 121 is removed in the direction R3, as shown in
The contact force between the pressure protrusion 143 and the first shutter member 131 is maintained until the first wing 141 becomes free from the contact force with respect to the bottom 121c of the developer cartridge 121, and is rotated by the inclined surface 132a of the second shutter member 132 in the opposite direction of the mounting direction R1 to release the bent end 131a of the first shutter member 131 from the pressure protrusion 143. As shown in
According to the configuration described above, as the developing cartridge 110 is dismounted from the image forming apparatus body 10, the third transfer opening 117 of the developing cartridge 110 is first closed by the third shutter member 133. And when the developer cartridge 121 is dismounted from the developing cartridge 110, the fourth transfer opening 123 is closed by the fourth shutter member 134 and then the first and the second transfer openings 122 and 116 are closed by the first and the second shutter members 131 and 132. That is, as the developer cartridge 121 is dismounted, the developer collecting path T2 is closed first and then the developer supply path T1 is closed.
A developing device 200 of an image forming apparatus 1 according to this embodiment is similar to the developing device 100 of the image forming apparatus of previously described embodiment in that it includes a developing cartridge, a developer containing unit 120, and a shutter 130. The elements similar to those of the previously embodiment are assigned with the same reference numerals, and were previously described with reference to
The developing device 200 according to this embodiment includes a waste developer container 221, which does not contain developer for supplying to the developing cartridge 110, but has a structure for collecting waste developer discharged from the developing cartridge 110. Unlike the developer cartridge 121 of the previous embodiment, the waste developer container 221 includes only a collecting path T2 as the developer transfer path.
The developing device 200 may have a quantity of developer in the developing cartridge sufficient for printing a number of printing medium. Once the developer available in the developing cartridge 110 is used up, a developer cartridge 121 as illustrated in the previous embodiments, e.g., may be mounted in the mounting recess 110a of the developing cartridge 110, replacing the waste developer container 221.
If the waste developer container 221 including only the collecting path T2 is mounted in the developing cartridge 110, third and fourth transfer openings 117 and 123 are formed in the developing cartridge 110 and the waste developer container 221, respectively, to open and close the collecting path T2. Correspondingly, the shutter unit 130 includes third and fourth shutter members 133 and 134 disposed in the developing cartridge 110 and the waste developer container 221, respectively, to open and close the third and the fourth transfer openings 117 and 123.
As described in the forgoing embodiment, the third and the fourth shutter members 133 and 134 opens the third and the fourth transfer openings 117 and 123, respectively as the developing cartridge 110 is mounted in the image forming apparatus body 10 and the waste developer container 221 is mounted in the developing cartridge 10. Also, the third and the fourth shutter members 133 and 134 are elastically supported by third and fourth elastic members 137 and 138 in directions of closing the third and the fourth transfer openings 117 and 123.
The third and the fourth shutter members 133 and 134 are interfered by the image forming apparatus body 10 and by a locking protrusion 134a formed on the developing cartridge 110, respectively, and thus are made to move in the direction R1, thereby opening the third and the fourth transfer openings 117 and 123.
Operations of opening and closing the collecting path T2 of the developing device 200 of the image forming apparatus 1 according to the embodiment shown in
According to the exemplary embodiments of the present invention, since only the developer containing unit 120 is dismounted from the developing cartridge 110 for the purpose of developer replenishment, the image forming apparatus can be used economically.
Also, since the transfer path for the developer is selectively opened and closed in association with operations of mounting and dismounting the developer cartridge 121 containing the developer and/or the waste developer container 221 in and from the developing cartridge 110, a developer leak may be reduced during the replacement. Therefore, contaminations due to developer leak may be prevented.
Although a few embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the general inventive concept, the scope of which is defined in the appended claims and their equivalents.
Number | Date | Country | Kind |
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10-2008-0016469 | Feb 2008 | KR | national |