This application claims priority from Korean Patent Application No. 2008-0016464, filed Feb. 22, 2008, in the Korean Intellectual Property Office, the entire disclosure of which is hereby incorporated by reference.
1. Field of the Invention
The present invention relates to an image forming apparatus, and more particularly to a developer cartridge capable of indicating the amount of remaining developer, and a developing unit and an image forming apparatus having the developer cartridge.
2. Description of the Related Art
An image forming apparatus such as, e.g., an electrographic laser printer, generally uses a dry-type developer, such as a powder developer, to develop an image. The amount of remaining developer inside a developer cartridge is checked to control the developing system and also to alert the user when it is time to replace the cartridge.
The powder developer is generally held in the developer cartridge, and typically requires an agitation in the developer cartridge. As the developer powder is caused to be moved around in the developer cartridge, sometimes resulting in a large amount of developer being moved to a particular location within the developer cartridge, it becomes difficult to measure with reasonable accuracy the amount of remaining developer in a developer cartridge when the measurement is taken from limited locations.
A suggestion has been made to estimate the amount of the developer remaining, based on the amount of printing that had been performed. For example, a devoted control unit may be provided to calculates an area of an electrostatic latent image formed on a photosensitive medium to estimate the amount of developer required to develop the electrostatic latent image. That is, the control unit may estimate an amount of required developer to print out one sheet of printing medium, and may keep track of an estimate of the amount of developer that may have been used, and thus estimates the amount of developer that may be remaining in the developer cartridge.
However, since the above method is based on an indirect estimation, there often is a discrepancy between the estimate and the actual used amount. For example, the actual amount of remaining developer may generally turn out to be smaller than the estimated amount as some additional amount of developer may have been actually used due to, e.g., developer leakage, loss, or the like during printing operations. Such less than accurate estimate may result in images being printed with less density, or even failing to be printed.
Various features and advantages of the disclosure will become more apparent by the following detailed description of several embodiments thereof with reference to the attached drawings, of which:
In the following description, the same drawing reference numerals are used for the same elements in all drawings. The matters defined in the description, such as detailed construction and elements, are provided to assist in a comprehensive understanding of the invention. Thus, it should be apparent that the exemplary embodiments of the invention can be carried out without those specifically detailed matters. Also, well-known functions or constructions are not described in detail so as to avoid obscuring the description with unnecessary detail.
Referring to
Referring to
In one embodiment of the invention, the remaining developer detecting unit 120 may be arranged directly above the developer discharge port 111. Other embodiments may allow the remaining developer discharge unit 120 to be located in another area within the cartridge body 110. The remaining developer detecting unit 120 may be made from a light permitting material to guide a path of light. As seen in
The second optical guide 122 includes a light exit portion 122a formed on one end to face a light sensor, e.g., the light receiving unit 12b of the optical sensor 12, and a second light transfer surface 122b formed on the other end. A second reflective surface 122c may be arranged on an optical path between the light exit portion 122a and the second light transfer surface 122b.
The light entry portion 121a and the light exit portion 122a may be arranged in a co-planar relation, so that parallel optical paths can be formed to pass the light to enter or exit the light entry portion 121a and the light exit portion 122a. The first and second light transfer surfaces 121b and 122b may be arranged to face each other at a predetermined distance. The first and second light transfer surfaces 121b and 122b may desirably be arranged directly above the developer discharge port 111 to measure the amount of remaining developer.
The first and second reflective surfaces 121c and 122c may be arranged to cause the light entry portion 121a and the light exit portion 122a to be oriented in a co-planar relation. The first reflective surface 121c reflects a light toward the second light transfer surface 122b via the first light transfer surface 121b, and the second reflective surface 122c reflects the light received at the second light transfer surface 122b toward the light exit portion 122a. In one embodiment of the invention, the first and second light reflective surfaces 121c and 122c may be arranged so that the angle at which the light enters is at 45° from the angle at which the light is reflected. Two or more first and second reflective surfaces 121c and 122c may also be employed in alternate embodiments of the invention.
For example.
Referring to
The cleaning unit 130 may include a rotating axis 131 and a cleaning member 132. Referring to
The cleaning member 132 may be rotated between a first position and a second position, in which the cleaning member 132 in the first position is brought into contact with the facing surfaces of the first and second light transfer surfaces 121b and 122b to wipe out the facing surfaces, and the cleaning member 132 in the second position is positioned away from the first and second light transfer surfaces 121b and 122b so as not to interfere with the optical path of the light passing through the first and second light transfer surfaces 121b and 122b.
In one embodiment of the invention, the surface of the light entry portion 121a that faces the light source (such as the light emitting unit 12a of the optical sensor 12) and the surface of the light exit portion 122a that faces the light receiving unit (such as the light receiving unit 12b of the optical sensor 12), may be formed as circular convex lenses in order to improve the sensitivity.
Referring to
The developing cartridge 210 may include a photosensitive medium 211, a developer feeding unit 212 to feed the developer to the photosensitive medium 211, and a cartridge receiving recess 213 (
Referring to
For the sake of brevity, only the relevant portions of the image forming apparatus 10 and the developing unit 200 will be explained in detail below.
Referring to
In one embodiment of the invention, when the developer cartridge 100 is inserted in the cartridge receiving recess 213, the optical sensor 12, arranged inside the image forming apparatus 10, faces the remaining developer detecting unit 120 through the sensor hole 215, so that the light emitting unit 12a of the optical sensor 12 faces the first optical guide 121, and the light receiving unit 12b of the optical sensor 12 faces the second optical guide 122. In alternative embodiments of the invention, an optical sensor may be disposed in place of the sensor hole 215 on the developing unit 200, or an optical sensor may be disposed on the developer cartridge 100 facing the first optical guide 121 and the second optical guide 122.
When the developer cartridge 100 is installed within the cartridge receiving recess 213, the developer discharge port 111 is open, and a developer inlet port (not shown) of the developing unit 200 is also open. As a result, the developer of the developer cartridge 100 is fed into the developer feeding unit 212 of the developing unit 200.
In one embodiment of the invention, when the developing unit 200 housing the developer cartridge 100 is received in the image forming apparatus 10, the direction in which the developer cartridge 100 is inserted in the developing unit 200 and removed from the developing unit 200 may be in perpendicular relation with respect to the direction in which the developing unit 200 is inserted in the image forming apparatus 10 and removed from the image forming apparatus 10.
In one embodiment of the invention, a control unit (not shown) of the image forming apparatus 10 may cause a light beam to be emitted to the remaining developer detecting unit 120 using the optical sensor 12, to determine whether the developer of the developer cartridge 100 is used up. The light emitting unit 12a of the optical sensor 12 emits a light beam to the first optical guide 121, and the emitted light is transferred toward the second optical guide 122 selectively depending on the amount of remaining developer.
For example, if the amount of remaining developer of the developer cartridge 100 is above a predetermined level, the developer fills up the space between the facing surfaces of the first and second light transfer surfaces 121b and 122b, thereby blocking light from passing from the first optical guide 121 to the second optical guide 122. As a result, in one embodiment of the invention the light receiving unit 12b of the optical sensor 12 fails to receive the light beam emitted from the light emitting unit 12a. In this situation, the optical sensor 12 emits a sensing signal to indicate that a sufficient amount of developer is remaining to the control unit of the image forming apparatus 10. Although, if a cleaning unit 130 is provided, the same may rotate, e.g., with the rotation of the agitating unit 112, thereby constantly wiping out the facing surfaces of the first and second light transfer surfaces 121b and 122b, the developer will quickly fill in the space between the first and second light transfer surfaces 121b and 122b to block the light beam from being passed from the first optical guide 121 to the second optical guide 122.
If the remaining developer in the developer cartridge 100 is substantially depleted, light emitted is passed through the optical entry portion 121a, and reflected against one of more first reflective surface 121c to be emitted to the first light transfer surface 121b, and the reflected light is passed through the empty space, enters the second light transfer surface 122b, and reflected against the second reflective surface 122c. In one embodiment of the invention, the light moves towards the light receiving unit 12b of the optical sensor 12 through the optical exit portion 122a. As a result, the light receiving unit 12b senses the light beam emitted from the light emitting unit 12a, and the optical sensor 12 outputs a signal to the control unit of the image forming apparatus 10 to indicate that the developer of the developer cartridge 100 has been substantially depleted.
Since, in an embodiment, the cleaning unit 130 continuously rotates along with the agitating unit 112 to wipe out the facing surfaces of the first and second light transfer surfaces 121b and 122b, the space between the first and second optical guides 121 and 122 is emptied when the developer is used up. Accordingly, the light passes from the first light transfer surface 121b to the second light transfer surface 122b.
As explained above, from the fact that the light beam emitted to the first optical guide 121 is blocked from being transferred to the second optical guide 122 in the presence of the developer, but is transferred to the second optical guide 122 in the absence of the developer, whether or not the developer remains in the developer cartridge 100 may be determined. To this end, according to an embodiment, the image forming apparatus 10 may include a controller (not shown), which may be, e.g., a microprocessor, a microcontroller or the like, that includes a CPU to execute one or more computer instructions, e.g., to receive signal(s) from the optical sensor 12, to determine base on the received signal(s) whether sufficient amount of developer remains in the developer cartridge, and to control the image forming apparatus appropriately, e.g., to alert the user that replenishment of developer is needed, and may further include a memory device, e.g., a Random Access Memory (RAM), Read-Only-Memory (ROM), a flesh memory, or the like, to store the one or more computer instructions.
In one embodiment of the invention the first and second light transfer surfaces 121b and 122b may be arranged in the proximity to the developer discharge port 111. For example, the first and second light transfer surfaces 121b and 122b may be arranged directly above the developer discharge port 111, as illustrated in
According to one aspect of the invention, the optical sensor 12 may detect the amount of the remaining developer of the developer cartridge 100 as well as the presence/absence of the developer. As the developer recedes over time, the developer ripples, particularly at the areas contacting the ends of the first and second optical guides 121 and 122, while being conveyed toward the developer discharge port 111 due to the movement of the agitating unit 112. As the developer ripples, the space between the first and second optical transfer surfaces 121b and 122b is occasionally emptied, thereby intermittently passing the light beam from the first optical guide 121 towards the second optical guide 122. As a result, the light receiving unit 12b of the optical sensor 12 may receive the light beam from the light emitting unit 12a.
The relation between the amount of remaining developer and the number of occasions that the light beam passing the first optical guide 121 reaches the second optical guide 122, can be defined. For example, if it is established according to an embodiment of the invention, that the light beam passing the first optical guide 121 arrives at the second optical guide 122 two times per second when the remaining developer amount is approximately 50% of the full level, the optical sensor 12 may determine that the amount of the remaining developer is 50% of the full level based on the fact that the optical sensor 12 detects the light beam from the light emitting unit 12a arriving at the light receiving unit 12b two times per second. Other embodiments may have different relations between remaining developer and number of times the light beam travels through the remaining developer detecting unit 120, and the 50% full at two times per second relationship is only disclosed as an example. By storing a database of the sensed signals of the optical sensor 12 according to different levels of the developer, the amount of remaining developer inside the developer cartridge 100 can be determined.
While an embodiment of the invention employs the optical sensor 12 to detect the amount of the remaining developer, it should be understood that the main object of the present invention is to provide a sensor to detect the amount of remaining developer in the developer cartridge 110.
Accordingly, not only the optical sensor 12, but also other types of sensors that can detect the developer amount can be employed. For example, a piezo sensor may be arranged in the proximity to the developer discharge port to measure the amount of remaining developer based on the weight and vibration of the developer. Alternatively, considering that the developer is generally a conductive material, a capacitance type sensor may be employed, in which a plurality of electrodes are arranged near the developer to detect the electric current flowing the electrodes or the difference of the voltages. A sensor to physically detect the amount of the remaining developer may also be arranged.
The foregoing embodiments and advantages are merely examples and are not to be construed as limiting the present invention. The present teaching can be readily applied to various other embodiments. Also, the description of the embodiments of the present invention is intended to be illustrative, and not to limit the scope of the claims, and many alternatives, modifications, and variations will be apparent to those skilled in the art.
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10-2008-0016464 | Feb 2008 | KR | national |
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