BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to a developer container, a developing device, a process cartridge, and an image forming apparatus.
The developer container is a container in which developer is accommodated. The developing device includes at least a developing device. The process cartridge includes at least an image bearing member. In many cases, the process cartage includes the image bearing member and a process unit that acts on the image bearing member. The process unit includes a charging unit, an exposure unit, a developing unit, and a cleaning unit. The image forming apparatus is an apparatus for forming an image on a recording medium, and includes a process cartridge detachable from an apparatus main body.
Description of the Related Art
Image forming apparatuses using an electrophotographic image forming system have conventionally employed a process cartridge system in which an electrophotographic photosensitive drum and a process unit acting on the photosensitive drum are integrally provided as a cartridge that is detachable from an apparatus main body.
According to a process cartridge system discussed in each of Japanese Patent Application Laid-Open No. 2013-37346 and Japanese Patent Application Laid-Open No. 2008-129152, a user can perform maintenance work on the apparatus without calling for the assistance of a maintenance service person. This can enhance operability. Consequently, such a process cartridge system has been widely employed in the image forming apparatuses using the electrophotographic systems.
Among such process cartridges, a configuration for sealing and opening a developer supply opening of a flexible container for storing developer has been discussed. According to the configuration, a sealing member is used for sealing the developer supply opening, and a rotary member engaging the sealing member is rotated so that the developer supply opening is opened.
The process cartridge discussed in Japanese Patent Application Laid-Open No. 2013-37346 further includes a sheet-shaped conveyance member engaging the rotary member. This enables the process cartridge to have an additional function of conveying discharged developer to a developing roller and a developer supply roller.
However, an amount of developer inside the flexible container may be increased for increasing the capacity. In such a case, a distance between a sheet member and the flexible container is reduced, and a free end of the sheet member may contact the flexible container. The contact of the sheet member with the flexible container generates noise. Moreover, in a case where a length of the sheet member is increased, the sheet member may collide with an inner wall of the developer container or other components inside the developer container. In such a case, noise is generated in a place other than the flexible container.
SUMMARY OF THE INVENTION
According to an aspect of the present invention, a developer container includes a container configured to store developer and capable of discharging the developer from an opening, a sealing member configured to seal the opening, an unsealing member, rotatably supported, configured to open the opening by removing the sealing member from the container, and a sheet member attached to an attachment portion of the unsealing member in a position where the sheet member is held between the sealing member and the unsealing member.
Moreover, the present invention is directed to a developing device, a process cartridge, and an image forming apparatus.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a sectional view illustrating a process cartridge according to an exemplary embodiment of the present invention.
FIG. 2 is a sectional view illustrating an image forming apparatus according to an exemplary embodiment of the present invention.
FIG. 3 is a sectional view illustrating a developer accommodation unit before opening according to an exemplary embodiment of the present exemplary embodiment.
FIG. 4 is a diagram illustrating a rotary member according to an exemplary embodiment of the present invention.
FIGS. 5A, 5B, 5C, 5D, 5E, and 5F are diagrams illustrating developer agitation operation according to an exemplary embodiment of the present invention.
FIGS. 6A, 6B, 6C, 6D, 6E, and 6F are diagrams each illustrating a comparative example.
FIG. 7 is a sectional view illustrating a process cartridge according to an exemplary embodiment of the present invention.
DESCRIPTION OF THE EMBODIMENTS
Hereinafter, exemplary embodiments of the present invention are described with reference to the drawings. However, dimensions, materials, shapes, and relative arrangements of components described in the exemplary embodiments can be selected appropriately according to configurations or various conditions of an apparatus of the exemplary embodiments of the present invention. Hence, description of the exemplary embodiments is not intended to limit the scope of the invention.
FIG. 1 is a sectional view of a process cartridge to which an exemplary embodiment of the present invention can be applied, and FIG. 2 is a sectional view of an image forming apparatus to which an exemplary embodiment of the present invention can be applied.
<Configuration of Process Cartridge>
A process cartridge includes an image bearing member and a process unit that acts on the image bearing member. For example, the process unit includes a charging unit for charging a surface of the image bearing member, a developing device for forming an image on the image bearing member, and a cleaning unit for removing a residual developer from the surface of the image bearing member.
A process cartridge A of the present exemplary embodiment, as illustrated in FIG. 1, includes a charging roller 12 serving as a charging unit, and a cleaning unit 24 serving as a cleaning unit that are arranged around a photosensitive drum 11 serving as an image bearing member. The cleaning unit 24 includes a cleaning blade 14. Further, the process cartridge A includes a developing device 38 that includes a first frame 17 and a second frame 18. The developing device 38 includes a developing roller (a developer bearing member) 13 serving as a developing unit. In the present exemplary embodiment, the developing device 38 includes a developing blade 15, a developer supply roller 23, and a developer container 26 in which developer is accommodated. In the first exemplary embodiment, a developer containing container (developer bag) 30 in which the developer is stored is further provided inside the developer container 26. The developing roller 13 and the developing blade 15 are supported by the first frame 17.
<Configuration of Image Forming Apparatus>
The process cartridge A is attached to the image forming apparatus main body B as illustrated in FIG. 2 and thereby is used for image forming. In image forming, a sheet S as a recording medium is conveyed by a conveyance roller 7 from a sheet cassette 6 attached to a lower portion of the image forming apparatus main body B. An exposure device 8 selectively emits light to the photosensitive drum 11 in synchronization with the conveyance of the sheet S, so that a latent image is formed on the photosensitive drum 11. The sponge-like developer supply roller 23 supplies developer to the developing roller 13, and the developing blade 15 causes a surface of the developing roller 13 to bear a thin layer of the developer. A development bias is applied to the developing roller 13, so that the developer is supplied according to the latent image and a developer image is formed. This image is transferred to the sheet S by application of a bias voltage to a transfer roller 9. The sheet S is then conveyed to a fixing apparatus 10 in which the image is fixed. The sheet S with the fixed image is discharged by a discharge roller 1 to a sheet discharge unit 3 arranged on an upper portion of the image forming apparatus main body B.
<Overview of Developer Containing Container>
As illustrated in FIG. 3, the developer containing container 30 is formed of a flexible container. The developer containing container 30 includes an opening 35a from which developer can be discharged. In the first exemplary embodiment, the opening 35a is arranged on the lower side of the developer containing container 30 in the direction of gravity. In a state where the opening 35a is open, the developer inside the developer containing container 30 falls by gravity and is discharged from the opening 35a. The developer containing container 30 may be pressed by a pressing member so that discharge of the developer may be facilitated.
<Configuration of Sheet Member>
As illustrated in FIGS. 3, 4, and 5A through 5F, a sheet member 21 is attached to a rotary member. The sheet member 21 includes an engaged portion 21b as a fixed end and a free end portion 21a as a free end. The sheet member 21 has a leaf spring constant that is greater than a leaf spring constant in a portion, of a sealing member 19, that contacts the free end portion 21a of the sheet member 21 when an unsealing member 20 is rotated. Such a configuration of leaf spring constant is provided in order that the sheet member 21 has a function of conveying developer. Accordingly, a material having a tensile elastic modulus higher than a tensile elastic modulus of a material of the sealing member 19 is used for the sheet member 21. Alternatively, the same material is used for the sheet member 21 and the sealing member 19. In such a case, the sheet member 21 is thicker than the sealing member 19. In the present exemplary embodiment, a length of the sealing member 19 is set in such a manner that the free end portion 21a of the sheet member 21 is covered with the sealing member 19 with respect to a rotation direction of the unsealing member 20 when the unsealing member 20 is rotated.
<Configuration of Sealing Member>
As illustrated in FIGS. 3 and 5A through 5F, before using of the process cartridge A, the sealing member 19 covers a discharge portion 35 of the developer containing container 30 in such a manner that the developer inside the developer containing container 30 is not discharged. The sealing member 19 is moved so that the opening 35a of the discharge portion 35 is exposed. The sealing member 19 in a sheet shape includes a sealing portion 19a, an engaged portion 19b, and a sealing member connection portion 19c. The sealing portion 19a covers the discharge portion 35 of the developer containing container 30. The engaged portion 19b is fixed to the unsealing member 20 described below. The sealing member connection portion 19c connects the sealing portion 19a with the engaged portion 19b. For the sealing member 19, a laminate material having a sealant layer that provides easy-to-open property can be appropriately selected for a sheet, and a material, for example, polyethylene terephthalate (PET), polyethylene, polypropylene, or the like, having a thickness of between 0.03 mm and 0.50 mm can be appropriately selected for a base.
(Sealing Portion of Sealing Member)
In the present exemplary embodiment, the sealing portion 19a indicates an area in which a plurality of openings 35a and connection portions 35b of the developer containing container 30 are sealed (see FIG. 4). The sealing portion 19a prevents leakage of developer from the developer containing container 30 until the process cartridge A is used. When the process cartridge A is used, the sealing portion 19a is removed from the developer containing container 30 and the opening 35a is opened. A dotted line portion and inside thereof illustrated in FIG. 4 correspond to the sealing portion 19a. The sealing portion 19a includes an opening corresponding portion 35a1 that corresponds to the plurality of openings 35a of the developer containing container 30, and a connection corresponding portion 35b1 that corresponds to the connection portion 35b of the developer containing container 30. In the present exemplary embodiment, the developer containing container 30 and the dotted line portion other than the opening corresponding portion 35a1 are bonded by welding (see FIG. 4). Since the welding is used, a portion of the developer containing container 30 and a portion of the sealing member 19 have been melted, thereby forming bonded portions 22a and 22b. However, hooking or pinching may be used instead of the welding as long as the plurality of openings 35a can be sealed. In the present exemplary embodiment, each of the developer containing container 30 and the sealing member 19 includes a bonded portion. The dotted line portion illustrated in FIG. 4 corresponds to a bonded portion 19a1 of the sealing portion 19a. As illustrated in FIG. 4, the bonded portion 19a1 includes a first bonded portion 19a1a and a second bonded portion 19a1b extending in a longitudinal direction of the developing device 38 or the plurality of openings 35a. Moreover, the bonded portion 19a1 includes a third bonded portion 19a1c and a fourth bonded 19a1d extending in a lateral direction of the developing device 38 or the plurality of openings 35a.
(Engaging Portion of Sealing Member)
The sealing member 19 includes a free end portion on one end side in an opening direction E. In the free end portion, the engaged portion 19b which is engaged with the unsealing member 20 for moving the sealing member 19 is arranged. The engaged portion 19b is engaged with the unsealing member 20 in order that the sealing member 19 is moved and the plurality of openings 35a is exposed. The unsealing member 20 may be automatically opened using driving force received from the image forming apparatus main body B. Alternatively, a user may hold and move the unsealing member 20 to open the opening. In the present exemplary embodiment, the unsealing member 20 is a rotation shaft disposed to a frame, and the sealing member 19 engaged with the unsealing member 20 is pulled and the sealing portion 19a is peeled off from the developer containing container 30, whereby the plurality of openings 35a of the developer containing container 30 is opened.
<Configuration of Agitation Member>
As illustrated in FIGS. 3 and 5A through 5F, the sheet member 21 according to the present exemplary embodiment has an agitation function. Hereinafter, the sheet member 21 is also referred to as an agitation member 21. The agitation member 21 in a sheet shape includes the engaged portion 21b, which is fixed to the unsealing member 20, and the free end portion 21a. The agitation member 21 is fixed so as to be held (stacked) between the unsealing member 20 and the sealing member 19. Further, the unsealing member 20 includes a plurality of surfaces (20a and 20c). The unsealing member 20 is attached on the same surface 20a in such a manner that the unsealing member 20 overlaps the sealing member 19. In the present exemplary embodiment, the surface 20a serves as an attachment portion. However, the attachment portion is not limited to a surface. The attachment portion may be a linear portion or a point portion.
The sealing member 19 is positioned on a downstream side with respect to a rotation direction of the unsealing member 20, whereas the sheet member 21 is positioned on an upstream side with respect to the rotation direction of the unsealing member 20. The free end portion 21a of the agitation member 21 projects outward from a circumscribed circle of the unsealing member 20. A length of the agitation member 21 (a length from the engaged portion 21b to the free end portion 21a) is shorter than a length of the sealing member 19 (a length from the engaged portion 19b to an end portion 19d). The free end portion 21a of the agitation member 21 is therefore covered with the sealing member 19. Such a configuration provides an effect of reduction in noise generated during a developer agitation operation that will be described below. Further, as illustrated in FIG. 4, in the present exemplary embodiment, a width of the free end portion 21a of the agitation member 21 (a length of the free end portion 21a in a rotation axis direction of the unsealing member 20) is shorter than a width of the sealing member 19 (a length of the sealing member connection portion 19c in the rotation axis direction of the unsealing member 20). Such a configuration further provides a noise-reduction-effect. In the present exemplary embodiment, the sealing member (a developer sealing member) 19 and the agitation member (the sheet member) 21 are fixed on the same surface of the unsealing member 20, but the configuration is not limited thereto. As long as the sealing member 19 covers the free end portion 21a of the agitation member 21, the sealing member 19 and the agitation member 21 may be fixed to different surfaces of the unsealing member 20. For the agitation member 21, a flexible sheet, made of a material, for example, PET, polyphenylenesulfide (PPS), polycarbonate, or the like, having a thickness of approximately 0.05 mm to 0.50 mm can be appropriately selected.
<Configuration of Unsealing Member>
The unsealing member 20 is provided to apply force to the sealing member 19 to move the sealing member 19, thereby removing the sealing member 19 from the developer containing container 30. The unsealing member 20 includes a shaft-shaped support portion (not illustrated) and an engaging portion 20b. Both ends of the support portion are rotatably supported by the second frame 18, and the engaging portion 20b fixes the engaged portion 19b of the sealing member 19 and the engaged portion 21b of the agitation member 21. In the present exemplary embodiment, the unsealing member 20 is formed in a rectangular shaft shape, and the engaging portion 20b engages the engaged portion 19b of the sealing member 19 and the engaged portion 21b of the agitation member 21 on a surface of the rectangular shaft.
<Opening Operation of Sealing Member>
A drive unit disposed in the image forming apparatus main body B transmits driving force to the process cartridge A via a gear, and the unsealing member 20 is rotated in a direction indicated by an arrow C illustrated in FIG. 3. With the rotation of the unsealing member 20, the sealing member 19 is pulled, so that the first bonded portion 22a and the second bonded portion 22b are separated from the sealing member 19 in this order. Then, the opening is completed. The developer inside the developer containing container 30 passes through the opening 35a of the discharge portion 35 and is discharged.
<Developer Agitation Operation>
Even after completion of the opening of the sealing member 19, the rotation of the unsealing member 20 continues using the driving force transmitted from the drive unit disposed in the image forming apparatus main body B. The agitation member 21 engaging the unsealing member 20 is rotated in response to the rotation of the unsealing member 20. This agitates the developer near the opening 35a and the developer supply roller 23, and the developer is thoroughly supplied toward a rotation axis direction of the developing roller 13 and the developer supply roller 23.
In comparative examples as illustrated in FIGS. 6A through 6F, the free end portion 21a is not covered with the sealing member 19 during rotation of the agitation member 21. Consequently, a collision of the agitation member 21 may generate large noise.
In the rotation of the agitation member 21, if the agitation member 21 contacts a point H1 (FIG. 6A), the rotation of the agitation member 21 is temporarily disturbed. In such a case, the agitation member 21 is elastically deformed toward a direction opposite the rotation direction, and elastic energy is stored. If the agitation member 21 continues to rotate more, pressure of the elastic deformation is released. This changes the elastic energy into speed, and the agitation member 21 vigorously collides with a member, for example, the second frame 18, which causes generation of noise (FIG. 6B). Further, if the agitation member 21 contacts a point H2 (FIGS. 6C and 6D) and a point H3 (FIGS. 6E and 6F), noise is generated by the similar principle.
In the present exemplary embodiment, as illustrated in FIGS. 5A through 5F, the free end portion 21a is covered with the sealing member 19 during the rotation of the agitation member 21. In FIG. 5A, the sealing member 19 contacts the developer supply roller 23, and the agitation member 21 contacts the developer supply roller 23 via the sealing member 19. That is, the agitation member 21 does not directly contact the developer supply roller 23. The developer supply roller 23 contacts the sealing member 19 at a contact portion of the sealing member 19, and the agitation member 21 contacts a portion (on a downstream side in a rotation direction) opposite the contact portion of the sealing member 19.
With such a positional relation, the sealing member 19 functions as a buffer of when the agitation member 21 collides. Hence, reduction of the impact reduces noise to be generated.
In FIG. 5A, the collision of the sealing member 19 and the agitation member 21 with the developer supply roller 23 is described. However, a similar effect can be achieved even if collision targets are other portions, such as the developing roller 13 and an inner wall of a container for storing developer.
Further, on a rotation direction vertical surface of the unsealing member 20, an area of the sealing member 19 is larger than an area of the agitation member 21. Accordingly, in the rotation of the agitation member 21, the sealing member 19 receives resistance from the developer when pressure of the deformation is released. This suppresses acceleration of the agitation member 21, and the impact at the collision is mitigated, thereby reducing noise to be generated. When the unsealing member 20 is rotated, the sheet member 21 and the sealing member 19 repeatedly contact and separate from an end portion of the opening 35a. However, the sheet member 21 does not directly contact a container for storing developer and the sheet member 21 contacts the edge of the opening 35a via the sealing member 19.
In the first exemplary embodiment, reduction of noise generated when the sheet member collides with, for example, the developing roller and the developer container. However, the sealing member may also generate collision noise with the developer container depending on rotation speed thereof. In such a case, however, the sheet member can be attached to an attachment portion of the unsealing member in a relative position where the sheet member is held between the unsealing member and the sealing member. Such attachment can reduce the collision noise of the sealing member.
FIG. 7 is a sectional view illustrating a process cartridge as seen along an axial direction of a photosensitive drum as an image bearing member. This view is substantially the same as that as seen along a longitudinal direction of the process cartridge.
As illustrated in FIG. 7, the process cartage includes an unsealing member 20, a sealing member 19, and a sheet member 21. Unlike the first exemplary embodiment, a developer bag which is a flexible container in which developer is stored is not included in the process cartridge. In this case, a portion where the sheet member 21 contacts the sealing member 19 is reinforced, so that a portion where the sealing member 19 does not contact the sheet member 21 is bent. Accordingly, a bent region becomes smaller, and reaction of when pressure of the bending is released is reduced. Thus, it is considered that impact noise should be reduced.
As illustrated in FIG. 7, the process cartridge has a distance L1 from a rotation axis of the unsealing member 20 to a side wall including an opening, a distance L2 from the rotation axis of the unsealing member 20 to a deformation portion 18a by which the sealing member 19 is elastically deformed, a length R of the sheet member 21, and a rotation trajectory K of a free end of the sheet member 21. In this case, the sheet member 21 is designed so as not to contact other portions of the developer container. That is, the length R is shorter than each of the distances L1 and L2. Such design eliminates generation of noise due to collision of the sheet member 21. On the other hand, although the sealing member 19 is elastically deformed by the deformation portion 18a, the sealing member 19 is bent from a portion in which the free end of the sheet member 21 contacts the sealing member 19. Hence, the bent region is smaller. This can reduce energy generated when pressure of the bending is released, so that impact noise due to collision can be reduced.
In the second exemplary embodiment, a toner storage chamber is positioned below a developing chamber including a developing roller. That is, the second exemplary embodiment relates to development in a draw-up configuration. Thus, the opening is positioned above a rotation axis of the unsealing member.
Each of the exemplary embodiments has been described using a configuration in which the process cartridge is detachable from the image forming apparatus. However, the present exemplary embodiment is not limited thereto. For example, a developing device may be independently detachable from the image forming apparatus. In such a case, an image bearing member may be fixed to the image forming apparatus, or the image bearing member may be detachable as an image bearing device from the image forming apparatus. Similarly, a developer container can be independently detachable from the image forming apparatus, or the developer container can be detachable from the developing device.
Moreover, for example, a developer container having shape formed by a combination of the configurations of the first exemplary embodiment and the second exemplary embodiment can be used.
Each of the above configurations can reduce impact noise due to collision of a sheet member or a sealing member with a member such as a container.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2015-039428, filed Feb. 27, 2015, which is hereby incorporated by reference herein in its entirety.
Patent Grant
9864303
