Patent Application
20080075483
Other and further objects, features, and advantages of the invention will be more explicit from the following detailed description taken with reference to the drawings wherein:
Now referring to the drawings, preferred embodiments of the invention are described below.
The toner recovering device 1 transports to waste toner containers 3 a waste developer which has been recovered by a cleaning device 2 for removing a residual toner as a developer on an image bearing member after a developer image has been transferred onto a recording material. In the embodiment, the toner recovering device 1 does not include the waste toner containers 3, but may include the waste toner containers 3.
The toner recovering device 1 includes a toner transporting section 4, a toner detecting section 5, a control section 6, a display section 7, a container detecting section 8, and a memory section 9.
The toner transporting section 4 includes a plurality of toner discharge portions 11, and transports a waste toner from the cleaning device 2 so as to be selectively discharged from any one of the toner discharge portions 11. In the embodiment, the two toner discharge portions 11 are provided. When both are identified, they are referred to as a first toner discharge portion 11A and a second toner discharge portion 11B. When both are not identified, they are referred to as merely the toner discharge portion 11.
The toner detecting section 5 individually corresponds to the plurality of toner discharge portions 11, and detects a storing state of the waste toner in the waste toner container 3 to which the waste toner discharged from the toner discharge portion 11 is to be stored. The toner detecting section 5 is realized by a microcomputer, includes a central processing unit (a CPU), and a storage medium having a calculation program stored, and is realized by execution of a calculation program by the central processing unit. The toner detecting portion 5 detects an amount of the waste toner based on image data inputted from an input section 54 as described later. A volume of the waste toner container 3 is selected, for example, to around 100 cm3 to 3,000 cm3 according to a printing speed. In a case of a high-speed machine, it is preferably selected to around 2,000 cm3 to 3,000 cm3 in view of relaxation of an exchange frequency of the waste toner container, and a handling ability of the waste toner container.
The control section 6 controls the toner transporting section 4 based on a detection result of the toner detecting section 5 so that the waste toner is discharged from the toner discharge portion 11 corresponding to the waste toner container 3 which is available for storing the waste toner, that is, either of the first toner discharge portion 11A or the second toner discharge portion 11B. The control section 6 is realized, for example, by a microcomputer, includes a central processing unit, and a storage medium having a control program stored, and is realized by execution of the control program by the central processing unit.
In a case in which the plurality of waste toner containers 3 which are available for storing the waste toner are provided, when the control section 6 determines that the waste toner container 3 has been filled to capacity by allowing the waste toner to be discharged from the toner discharge portion 11 corresponding to one of the waste toner containers 3, based on a detection result of the toner detecting section 5, the control section 6 controls the toner transporting section 4 so that the waste toner is discharged from the toner discharge portion 11 corresponding to the remaining one of the plurality of waste toner containers 3.
The display section 7 includes at least either of a display device for displaying an image or an audio output device for displaying audio information. The display device is realized, for example, by a liquid crystal display device, and the audio output device is realized, for example, by a speaker.
The control section 6 allows the display section 7 to display predetermined alarm information, when determining that the at least one waste toner container 3 is filled to capacity, based on a detection result of the toner detecting section 5. The predetermined alarm information includes information for prompting to exchange the waste toner container 3 which has been filled to capacity. In the waste toner containers 3, one for storing the waste toner discharged from the first toner discharge portion 11A is referred to as a first waste toner container 3A, the other for storing the waste toner discharged from the second toner discharge portion 11B is referred to as a second waste toner container 3B. The predetermined alarm information includes, for example, character information, “Please exchange the waste toner container”, and audio information, “Please exchange the waste container”, which is emitted from a speaker. The alarm information is stored in the memory section 9.
The container detecting section 8 detects presence or absence of the waste toner container 3 to which the waste toner discharged from the respective toner discharge portions 11 is to be stored. The container detecting section 8 is realized by a photoelectronic sensor for emitting “light beams” such as a visible light beam, and an infrared light beam as a signal light beam from its flood lighting portion and receiving a light beam reflected by a detected object using a light-receiving portion (a reflection type), or the photoelectronic sensor for detecting a change in an amount of a light beam shielded by the detected object using a light-receiving sensor (a transmission type, or a recurrence reflection type). In another embodiment of the invention, the container detecting section 8 may be realized by a mechanical switch. In this case, a switching aspect of the mechanical switch may be changed, when the waste toner container 3 is arranged at a predetermined position capable of receiving the waste toner from the toner discharge portion 11, when the waste toner container 3 is arranged at a predetermined position not capable of receiving the waste toner from the toner discharge portion 11, or when the waste toner container 3 is not arranged.
The control section 6 controls the toner transporting section 4 so as to discharge the toner only from the toner discharge portion 11 which is available for discharging the waste toner to the waste toner container 3, based on a detection result of the container detecting section 8.
The memory section 9 includes a nonvolatile storage medium, and is realized by a flash ROM, or the like. The memory section 9 records alarm information, and records bottle information individually representing a state of each of the waste toner containers 3, according to an instruction from the control section 6. The bottle information represents whether the waste toner containers 3 are in use (a state capable of carrying out the waste toner) or not, they are filled to capacity or not, or they are empty or not. Moreover, the memory section 9 records total waste toner amount information representing an amount of the toner stored in the waste toner containers 3. The control section 6 controls the toner transporting section 4 so as to discharge the waste toner from the toner transporting section 4 to the waste toner container 3 represented by the bottle information recorded in the memory section.
The toner transporting section 4 includes a transporting path forming body 12, a screw member 13, a agitating member 14, a transporting driving section 15, a shutter member 16, and a open-close driving section 17, in addition to the above-described waste toner discharge portion 11.
The transporting path forming body 12 forms a transporting path of the waste toner from the cleaning device 2 to the waste toner discharge portion 11. The transporting path forming body 12 includes a toner transporting pipe 18 which is coupled to the cleaning device 2, and an agitating tank 19 which is connected to the toner transporting pipe 18. The toner transporting pipe 18 is formed in a cylindrical shape, and one end portion 18a thereof is connected to the cleaning device 2, and the other end portion 18b thereof is connected to the agitating tank 19. In the other end portion 18b of the toner transporting pipe 18, a discharge coupling hole 21 is formed in an outer peripheral portion in a radial direction with respect to an axis line of the toner transporting pipe 18, and in a portion facing a lower side. Further, a charging communicating hole 20 is formed in an intermediate portion between both end portions in an axial direction of the toner transporting pipe 18. The charging communicating hole 20 charges the waste toner from the cleaning device 2 into a space surrounded by the toner transporting pipe 18. A wall portion 22 is formed in both end portions in an axial direction of the toner transporting pipe 18, and the waste toner transported from a side of the one end portion 18a to a side of the other end portion 18b falls down to a lower side from the discharge coupling hole 21 at the other end portion 18b of the toner transporting pipe 18.
The agitating tank 19 is a container having an approximately cylindrical storing space 23, and an internal wall surfaces 24 facing the storing space 23 thereof includes a cylindrical surface portion 24a of the approximately cylindrical shape, and a side wall surface portion 24b which is provided on both end portions in an axial direction of a cylinder formed by the cylindrical surface portion 24a, and which is connected to the cylindrical surface portion 24a. An axis line L1 of the cylinder formed by the cylindrical surface portion 24a horizontally extends. In an upper end portion 25a of the agitating tank 19, an opening communicating with the discharge coupling hole 21 is formed on the cylindrical surface portion 24a. A volume of the storing space 23 is selected to, for example, around 1,000 cm3 to 2,000 cm3.
In a lower end portion 25b of the agitating tank 19, a plurality of openings 26 communicating between the storing space 23 and an outside space are formed on the cylindrical surface portion 24a at intervals in a circumferential direction of the cylindrical surface portion 24a. In the embodiment, the two openings 26 are formed, and are referred to as a first opening 26a and a second opening 26b, respectively, when both are identified.
The toner discharge portion 11 is formed in a cylindrical shape, and arranged on an external wall portion of the agitating tank 19 so that its inner peripheral surface extends in parallel to a vertical direction. The plurality of openings 26 described above are formed individually in communication with the plurality of toner discharge portions 11. That is, the openings 26 communicate with a space surrounded by the inner peripheral surface of the toner discharge portion 11. The first opening 26a communicates with a space surrounded by the inner peripheral surface of the toner discharge portion 11A, and the second opening 26b communicates with a space surrounded by the inner peripheral surface of the toner discharge portion 11B.
A falling hole 27 of a lower end portion of the toner discharge portion 11 is formed to have a shape similar to an opening 28 of the waste toner containers 3, and is formed slightly smaller than the opening 28 of the waste toner containers 3. Accordingly, the waste toner discharged from the toner discharge portion 11 is prevented from spilling over from the waste toner containers 3 provided at a predetermined position. In another embodiment of the invention, when the waste toner containers 3 are arranged at a predetermined position, the toner discharge portion 11 may be formed so that the lower end portion of the toner discharge portion 11 is slightly disposed into a storing space of the waste toner containers 3. In this case, the waste toner discharged from the toner discharge portion 11 is certainly prevented from spilling over from the waste toner containers 3 provided at a predetermined position. The lower end portion of the toner discharge portion 11 is disposed from the opening of the waste toner containers 3 into a lower side in a predetermined range, and the predetermined range is selected to a range of around 1 cm to 2 cm.
The screw member 13 is arranged in a transporting path which is formed by the toner transporting pipe 18, and transports the waste toner from a side of the one end portion 18a to a side of the other end portion 18b in the toner transporting pipe 18. The screw member 13 is formed by a rotary shaft portion 29 which extends in parallel to the toner transporting pipe 18, and a spiral portion 31 which is provided on an outer peripheral surface of the rotary shaft portion 29 in a spiral manner. The waste toner can be moved along the spiral portion 31 by rotating the screw member 13 around an axis line L2 of the rotary shaft portion 29. Both end portions in an axial direction of the rotary shaft portion 29 are supported by the wall portion 22 of the toner transporting pipe 18 so as to be rotatable, the other of both end portions is projected outward from the wall portion 22.
The agitating member 14 is arranged in the storing space 23 of the agitating tank 19. The agitating member 14 includes an agitating shaft portion 32 and a loosening blade 33 which is provided in an outer peripheral portion of the agitating shaft portion 32. The loosening blade 33 includes a plurality of plate members 34 and a contacting member 35 in contact with the agitating tank 19. The plate member 34 has a rectangular parallelepiped shape. The plurality of plate members 34 are arranged at predetermined intervals around an axis line of the agitating shaft portion 32. The axis line of the agitating shaft portion 32 is the above-described axis line L1. The plate member 34 is arranged in the agitating shaft portion 32 around the axis line L1 in a rotationally-symmetric manner. In the embodiment, the agitating shaft portion 32 is provided with the six plate members 34. A track through which a free end of the plate member 34 passes becomes a circle on a virtual plane perpendicular to the axis line L1, and a diameter of the circle is selected, for example, to a range of 80 mm to 200 mm. The agitating shaft portion 32 and the plate member 34 are integrally composed of a synthetic resin, for example, of plastic having a high hardness, such as an engineering plastic and a fiber-reinforced plastic.
A dimension of an axis line L1 direction of the agitating member 14 is formed slightly smaller than a distance between the side wall surface portions 24b in an axis line L1 direction. Accordingly, friction between the agitating member 14 and the side wall surface portion 24b, which increases contact resistance, is prevented to smoothly rotate the agitating member 14. Moreover, the openings 26 are formed throughout between the side wall surface portions 24b in an axis line L1 direction. Accordingly, the waste toner is prevented from retaining in the agitating tank 19.
The transporting driving section 15 includes a transporting driving source 38, and a transporting transmitting section for transmitting a driving force of the transporting driving source 38 to the agitating shaft portion 32 and the rotary shaft portion 29. The transporting driving source 38 is realized by a motor, and the transporting transmitting section is realized, for example, by a gear. A gear is fixed to the one end portion 32a in an axial direction of the agitating shaft portion 32, and a gear is fixed to one end portion in an axial direction of the rotary shaft portion 29. The agitating shaft portion 32 and the rotary shaft portion 29 can be rotated around respective axis lines thereof by driving the gears. There may be provided a configuration in which a rotating force of one motor is transmitted to the agitating shaft portion 32 and the rotary shaft portion 29 by the transporting transmitting section, or a configuration in which a rotating force from the individual motor is transmitted thereto by the individual transporting transmitting section. When a rotating force from the individual motor is transmitted by the individual transporting transmitting section to rotationally drive the agitating shaft portion 32 and the rotary shaft portion 29, each motor is controlled by the control section 6 so as to drive the agitating shaft portion 32 and the rotary shaft portion 29 in an interlocking fashion. An agitating portion includes the agitating tank 19, an agitating member 14, and the transporting driving section 15. The transporting driving section 15 rotationally drives the agitating shaft portion 32, for example, at one revolution every two seconds (0.5 rps).
The shutter member 16 includes a shutter body 44 which is formed along the outer peripheral surface 42 to have a circular shape, an arm portion 45 which is formed so as to extend from both end portions of the axis line L1 direction of the shutter body 44 to a region through which the axis line L1 passes, and a projecting portion 46 which is provided in the arm portion 45 and is formed so as to dispose the guide rail portion 41 between the arm portion 45 and the shutter body 44. The projecting portion 46 is formed along the guide rail portion 41 to have a circular shape.
The arm portion 45 is disposed into an axis member (not shown) which is coaxially provided with the axis line L1, and is supported so as to be rotatable around the axis line L1. The axis member is provided in the agitating tank 19.
The opening position and the closing position are selected so that when the shutter member 16 is arranged at the opening position, the shutter body 44 is situated on an upper side around the axis line L1 compared with when the shutter member 16 is arranged at the closing position. Accordingly, a force that tries to move toward a lower side by gravity, that is, in a direction toward the closing position acts on the shutter member 16. Therefore, it is possible to move the shutter member 16 to the closing position by gravity, preventing the waste toner from leaking, even though there is raised a failure that a driving force is not transmitted from the open-close driving section 17 described later to the shutter member 16.
The regulating member 47 for regulating displacement toward a lower side at the closing position is provided in the guide rail portion 41. Accordingly, the movement of the shutter member 16 can be certainly stopped at the closing position. A space of the arm portion 45 of the first shutter member 16a in the axis line L1 direction and a space of the arm portion 45 of the second shutter member 16b in the axis line L1 direction are formed so as to be different from each other, and the arm portions 45 are supported by a shaft member so as not to interfere with each other.
The open-close driving section 17 moves the shutter member 16 throughout between the closing position and the opening position. The open-close driving section 17 includes an open-close driving source 43, and an open-close transmitting section for transmitting a driving force of the open-close driving source 43 to the shutter member 16. The open-close driving source 43 is realized by a motor, and the open-close transmitting section is realized, for example, by a gear. The open-close driving source 43 and the open-close transmitting section corresponding to the first and second shutter members 16a and 16b are provided respectively, and the first and second shutter members 16a and 16b are individually openable or closable.
When the waste toner is discharged from the first opening 26a, the transporting driving section 15 rotates the agitating member 14 so that the waste toner discharged from the discharge coupling hole 21 passes through a region in which the first opening 26a is formed, before said waste toner passes through a region in which the second opening 26b is formed, that is, in a direction of an arrow A1 of
An image forming apparatus 50 includes the above-described toner recovering device 1, an image forming section 51, a mounting portion 52, a locking section 53, and an input section 54. The image forming section 51 includes an image bearing member for bearing a toner image, and the above-described cleaning device 2 for removing a residual toner on the image bearing member, allows the image baring member to bear the toner image based on image information, and transfers the toner image onto a recording material to fix it onto the recording material.
The mounting portion 52 supports the waste toner containers 3 in a housing of the image forming apparatus 50. The mounting portion 52 includes a setting surface 52a for setting the waste toner containers 3. The waste toner containers 3 are set on the setting surface 52a. A positioning portion for positioning the waste toner containers 3 is formed on the setting surface 52a. The positioning portion is arranged so as to fit a recess formed on the waste toner containers 3, and thereby the waste toner containers 3 can be arranged at a predetermined position capable of storing the waste toner discharged from the respective openings 26.
The locking section 53 is provided so as to individually engage and lock the waste developer containers 3 which are arranged at a predetermined position on the mounting portion 52. The locking section 53 includes a locking piece 55; and a locking piece driving section 56 for displacing the locking piece 55 between a locking position for preventing the locking piece 55 from being removed from the mounting portion 52 of the waste toner containers 3 by making the locking piece 55 abut on the waste toner containers 3, and a locking releasing position capable of removing the locking piece 55 from the mounting portion 52 of the waste toner containers 3 by separating from the waste toner containers 3. The locking piece driving section 56 is realized by a motor.
The first waste toner container 3A and the second waste toner container 3B are arranged side-by-side so as to have one side wall facing each other. The first locking piece 55a is provided in the first waste toner container 3A on an opposite side of the second waste toner container 3B, and the second locking piece 55b is provided in the second waste toner container 3B on an opposite side of the first waste toner container 3A. That is, the first locking piece 55a is arranged so as to face a side wall of the first waste toner container 3A on an opposite side of the second waste toner container 3B, and a series of two side walls adjacent to this side wall, at the locking position. The second locking piece 55b is arranged so as to face a side wall of the second waste toner container 3B on an opposite side of the first waste toner container 3A, and a series of two side walls adjacent to this side wall, at the locking position.
Even though only either of the first waste toner container 3A or the second waste toner container 3B is set, it is possible to lock it by the locking piece 55, suppressing or preventing a careless removal of the waste toner container 3.
During an image forming operation by an image forming section 51, the locking section 53 is controlled by the control section 6 to lock the waste toner container 3 to which the waste toner is to be transported by the toner transporting section 4, or to release the lock of the waste toner container 3 to which the waste toner is not transported.
When the control section 6 determines that all of the waste developer containers 3 which is available for having the toner transported by the toner transporting section 4 are filled to capacity, based on a detection result of the developer detecting section 5, the control section 6 allows the image forming section 51 to stop an image forming operation. The waste tone is a toner which is obtained by using the cleaning device 2 and removing and recovering a residual toner attached on a photoreceptor after an image formed by the toner has been transferred. Therefore, a discharging amount of the waste toner at each pixel depends on an attaching amount of the toner, and is affected by a signal input value of peripheral pixels. Accordingly, an amount of the waste toner can be detected by calculation based on image data. For example, when a transfer efficiency is 90%, 10% of the toner used for development become the waste toner.
The gray scale value obtaining portion 61 obtains a gray scale value of the inputted multiple value image with respect to each pixel. That is, it obtains the signal input value (the gray scale value) with respect to each pixel constituting the multiple value image, for example, the signal input value representing 0 to 15 in a case of a 16-gray scale in which the signal input value takes a value of 0 to 15.
The weighting calculating portion 62 weighs the gray scale value of each pixel which has been obtained by the gray scale value obtaining portion 61, with respect to each pixel. Specifically, the weighting calculating portion 62 obtains an estimated value of a discharging amount of the waste toner with respect to each pixel, by obtaining a weighting coefficient corresponding to the signal input value with respect to each pixel from a weighting coefficient table stored in the coefficient storing portion 63, and multiplying the signal input value by the obtained weighting value. The weighting coefficient value stored in the coefficient storing portion 63 includes the respective weighting coefficients corresponding to the plurality of signal input values. As described above, in the toner detecting section 5, the discharging amount of the waste toner is obtained by using the gray scale value obtaining portion 61, the weighting calculating portion 62, and the weighting coefficient table stored in the coefficient storing portion 63.
Further, the accumulating portion 64 accumulates the estimated value of the discharging amount of the waste toner with respect to all pixels. That is, the accumulating portion 64 accumulates the estimated value of the discharging amount of the waste toner which is obtained by using the weighting calculating portion 62 and multiplying the input signal value by the weighting coefficient, with respect to all pixels of the inputted multiple value image. Further, the accumulating portion 64 calculates the total discharging amount of the waste toner from when the waste toner container 3 has been exchanged to the new waste toner container 3 until now, based on the estimated value of the discharging mount of the waste toner.
The weighting coefficient in the weighting coefficient table stored in the coefficient storing portion 63 is predetermined according to the signal input value. Table 1 shows one example of the weighting coefficient table in a case of the signal input value having 16 values from 0 to 15.
In Table 1, the 16 signal input values having the various discharging amounts of the waste toner are divided into four areas (Area 1 to Area 4), and the weighting coefficient is defined with respect to each area. When the weighting calculating portion 62 carries out the weighting, the weighting coefficients divided into four areas are selected corresponding to the respective signal input values taking a value of 0 to 15, and thereby the weighting is discharged. In Table 1, the weighting coefficient of the signal input value of 0 to 4 is “0”, the weighting coefficient of the signal input value of 5 to 8 is “1”, the weighting coefficient of the signal input value of 9 to 12 is “3”, and the weighting coefficient of the signal input value of 13 to 15 is “4”.
A plurality of toner images which are formed on the photoreceptors included in the image forming units 70 are transferred and overlaid onto the intermediate transfer body 71, and the transfer portion 72 transfers the toner images which have been collectively transferred onto the intermediate transfer body 71 onto a recording sheet as a transferred medium (a recording material).
The photoreceptor cleaning device cleans a residual toner on the photoreceptor which is not transferred from the photoreceptor onto the intermediate transfer body 71. The transfer body cleaning device cleans a residual toner on the intermediate transfer body 71 which is not transferred from the intermediate transfer body 71 to a recording sheet. The toner recovering device 1 recovers the toner (the waste toner) which has been cleaned by the photoreceptor cleaning device and the transfer body cleaning device. The fixing portion 74 fixes the toner image which has been transferred on the recording sheet. The recording sheet on which the toner image is fixed is discharged to the paper discharging portion 75.
The image forming apparatus 50 is, for example, a digital color printer, and forms a full-color image or a monochromic image on a recording sheet, based on a print job transmitted from information processing devices such as personal computers.
The image forming unit 70 includes a photoreceptor 77 having a drum shape, and a surface on which an electrostatic latent image is formed; a charging device 78 which is arranged along an outer periphery of the photoreceptor 77 rotationally driving in an arrow B direction, from an upstream side to a downstream side in its rotating direction; the exposing portion 76 for irradiating the photoreceptor 73 with a light beam emitted from an exposing source 79; a developing portion 81; and the cleaning device 2 as a cleaning section.
The charging device 78 is a device for evenly charging a surface of the photoreceptor 77. In the embodiment, a roller-type charging device is used, and the charging device 78 is provided in contact with an outer peripheral surface of the photoreceptor 77. Note that the charging device is not limited to the roller-type charging device, and for example a brush-type charging device, a charger-type charging device may be used.
The exposing portion 76 exposes the evenly charged surface of the photoreceptor 77 with a light beam corresponding to image information of each color corresponding to the image forming unit 70, to produce an electrostatic latent image.
The exposing source 79 irradiates the respective photoreceptors 77 with a laser beam with respect to each color based on the image information used for forming an image, to form an electrostatic latent image. The exposing source 79 includes a laser scanning unit (abbreviated as a LSU) having a laser irradiating portion, a polygon mirror, and a first and second reflecting mirrors for reflecting the laser beam with respect to each color. The laser beam emitted from the laser irradiating portion is color-separated by the polygon mirror, and is then reflected by the exposing portion as the first and second reflecting mirrors, and enters each photoreceptor 77 with respect to each color. Note that the LSU may have a configuration which uses a writing head which is formed by arranging light-emitting elements such as an electro luminescence (an EL), and a light emitting diode (a LED) to have an array structure, instead of the laser irradiating portion.
The developing portion 81 supplies the toner corresponding to the image forming unit 70 to the electrostatic latent image formed on the photoreceptor 77 to develop an image. The cleaning device 2 is arranged on an upstream side of the charging device 78 with respect to a rotating direction of the photoreceptor 77 shown by an arrow B. The cleaning device 2 includes a cleaning blade 82, and a photoreceptor waste toner transporting device 83. The cleaning blade 82 is arranged so as to contact with an outer peripheral surface of the photoreceptor 77, and scraps the residual toner which is not transferred onto the intermediate transfer body 71, from a surface of the photoreceptor 77. The photoreceptor waste toner transporting device 83 transports the toner scraped by the cleaning blade 82 to the charging communicating hole 20 of the toner recovering device 1.
The intermediate transfer body 71 is arranged above the image forming unit 70 so as to contact with the photoreceptor 77. The intermediate transfer body 71 includes a transfer belt 84, a transfer belt driving roller, a transfer belt driven roller, a transfer belt tension mechanism, and an intermediate transfer roller 85. The intermediate transfer body 71 sequentially transfers and overlays the toner images having each color formed on the photoreceptors 77 onto the transfer belt 84 to form a full-color toner image on the transfer belt 84.
The transfer belt 84 is formed by using a film-shaped member to have an endless shape. As a material of the transfer belt 84, for example, polyimide, and polycarbonate are preferably used. Further, the transfer belt 84 extends to the transfer belt driving roller and the transfer belt driven roller in a tensioned manner so that an external surface of the transfer belt 84 is in contact with an outer peripheral surface of the photoreceptor 77, and rotationally drives in a vertical scanning direction (an arrow C direction of
The cleaning device 2 for removing the residual toner on the transfer belt 84 is provided on a more upstream side than the image forming unit 70 in a transporting direction of the transfer belt 84.
The toner which is attached to the transfer belt 84 due to contact with the photoreceptor 77, and/or the residual toner which is not transferred onto a recording sheet in the transfer portion 72 are removed by the cleaning device 2 in order to prevent color mixture of the toners at the next step.
Further, when the control section 6 allows the container detecting section 8 to detect presence or absence of the waste toner container 3 to which the waste toner is discharged from the respective toner discharge portions 11 in an initial state (a reset state), and determines that only the second waste toner container 3B is arranged, the control section 6 relates bottle information of the second waste toner container 3B to bottle information thereof that the second waste toner container 3B is in use and is empty instead of full, and allows recording of total waste toner amount information representing that a total amount of the waste toner is “0”.
Further, when the control section 6 allows the container detecting section 8 to detect presence or absence of the waste toner container 3 to which the waste toner is discharged from the respective toner discharge portions 11 in an initial state (a reset state), and determines that the first waste toner container 3A and the second waste toner container 3B are arranged, the control section 6 relates bottle information of the first waste toner container 3A to bottle information thereof that the first waste toner container 3A is in use and is empty instead of full, and allows recording of total waste toner amount information representing that a total amount of the waste toner is “0”, and relates bottle information of the second waste toner container 3B to bottle information thereof that the second waste toner container 3B is in use and is empty instead of full, and allows recording of total waste toner amount information representing that a total amount of the waste toner is “0”.
The control section 6 allows the open-close driving section 17 to move the shutter member 16 to the opening position so that bottle information stored in the memory section 9 makes the opening 26 connected to the toner discharge portion 11 corresponding to the used waste toner container 3 open.
Here, when an instruction that enables printing based on image data is transmitted to the input section 54, the process proceeds from Step s0 to Step s1.
At Step s1, bottle information representing that the waste toner container is in use is read out from the memory section 9. The process then proceeds to Step s2.
At Step s2, the total waste toner amount information representing the stored total amount TW of the waste toner is read out from the memory section 9. The process then proceeds to Step s3.
At Step s3, image information is obtained by the input section 54. The process then proceeds to Step s4.
At Step s4, based on the image data obtained at Step s3, the toner detecting section 5 calculates an amount w of the waste toner upon printing based on the obtained image data. The process then proceeds to Step s5.
At Step s5, the total waste toner amount TW representing how much waste toner is stored in the used waste toner container 3 when printing the obtained image data is calculated. The total waste toner amount TW is obtained by adding the total waste toner amount TW read out at Step 2 to the waste toner amount w (TW=TW+w). The process then proceeds to Step s6.
At Step s6, it is determined whether the total waste toner amount TW calculated at Step s5 has reached at least a predetermined upper limit. The predetermined upper limit is recorded in the memory section 9 in advance. The predetermined upper limit is determined depending on a volume of the waste toner containers 3, and is selected to around 90% of a toner amount which can be stored in the waste toner containers 3. When it is determined that the total waste toner amount TW has reached at least the predetermined upper limit, the process proceeds to Step 7.
At Step s7, the memory section 9 is changed so that bottle information representing the used waste toner container 3 indicates the waste toner container is filled to capacity. The process then proceeds to Step s8.
At Step s8, the open-close driving section 17 is controlled so that the opening 26 for discharging the waste toner to the used waste toner container 3 is kept closed, and the locking piece driving section 56 is controlled so that the locking piece 55 which locks the used waste toner container 3 is moved from the locking position to the locking releasing position. The process then proceeds to Step s9.
At Step s9, the display section 7 displays that the waste toner container 3 is filled to capacity, corresponding to the bottle information which has been changed at Step s7 so as to represent that the waste toner container is filled to capacity. The process then proceeds to Step s10.
At Step s10, the bottle which has been attached is detected. That is, based on a detection result of the container detecting section 8, it is determined whether or not the waste toner containers 3 arranged at a predetermined position are present other than the waste toner container 3 corresponding to the bottle information which has been changed at Step s7. When it is determined that the waste toner containers 3 are present at Step s10, the process proceeds to Step s11.
At Step s11, the bottle information stored in the memory section 9 is read out. The process then proceeds to Step s12.
At Step s12, it is determined whether the empty waste toner container is present or not based on the bottle information which has been read out at Step s11. When it is determined that the empty waste toner container is present at Step s12, the process proceeds to Step s13.
At Step s13, the bottle information representing the empty waste toner container 3 is changed so that it is in use. The process then proceeds to Step s14.
At Step s14, the open-close driving section 17 is controlled so that the shutter member 16 which closes the opening 26 for discharging the waste toner to the waste toner container 3 corresponding to the bottle information which has been changed in use at Step s14 is kept opened, and the locking piece driving section 56 is controlled so that the locking piece 55 capable of locking the waste toner container 3 corresponding to the bottle information which has been changed in use at Step s14 is moved from the locking releasing position to the locking position. The process then proceeds to Step s15.
At step s15, information representing the total waste toner amount TW stored in the memory section 9 is erased. That is, information representing that the total waste toner amount is “0” is recorded in the memory section 9. The process then proceeds to Step s16.
At Step s16, it is determined whether all required print jobs are completed, and operations are finished or not. When it is determined that operations are finished at Step s16, the process proceeds to Step s17 to finish processing operations.
At Step s6 described above, when it is determined that the total waste toner amount TW does not reach at least the predetermined upper limit, the process proceeds to Step s16.
At Step s10 described above, when it is determined that the waste toner containers 3 are present, the process proceeds to Step s18.
At Step s18, the display section 7 displays information representing that the empty waste toner container 3 is absence. Here, the display section 7 displays characters, “No empty bottle”. The process then proceeds to Step s17.
Further, at Step s16, when it is determined that operations are not finished, the process proceeds to Step s3.
As described above, in the toner recovering device 1 according to the embodiment, the toner transporting section 4 is provided with the plurality of toner discharge portions 11, and selectively discharges the waste toner from any one of the plurality of toner discharge portions 11 to store the waste toner to the waste toner container 3 to which the waste toner discharged from the selected toner discharge portion 11 is to be stored, and thereby it is possible to exchange the waste toner container 3 corresponding to the toner discharge portion 11 which is not used for discharging the waste toner. Therefore, it is possible to exchange the waste toner container 3 without stopping an image forming operation in the image forming apparatus 50 which is provided with the cleaning device 2. Moreover, the waste toner is discharged from any of the plurality of toner discharge portions 11 to the waste toner containers 3 without temporarily storing the waste toner while transporting the waste toner to the waste toner containers 3. Accordingly, it is possible to prevent the waste toner from being solidified to produce a jam during its transportation, allowing a smooth recovering of the waste toner. Therefore, convenience can be improved.
Further, even when the waste toner container 3 is provided corresponding to each of the plurality of toner discharge portions 11, the control section 6 controls the toner transporting section 4 to discharge the waste toner from the toner discharge portion 11 corresponding to the waste toner container 3 which is available for storing the waste toner, based on a storing state of the waste toner which is detected by the toner detecting section 5, thereby preventing the waste toner from being further discharged to the waste toner container which is not available for storing the waste toner, for example when the waste toner containers 3 are filled to capacity.
Further, when the plurality of waste toner containers 3 which are available for storing the waste toner are provided, the waste toner is discharged from the toner discharge portion 11 corresponding to one of the waste toner containers 3 which is available for storing the waste toner. When the control section 6 determines that the waste toner container 3 to which the waste toner is discharged has been filled to capacity, the control section 6 controls the toner transporting section 4 so as to discharge the waste toner from the toner discharge portion 11 corresponding to the remaining one of the plurality of waste toner containers 3. Accordingly, when the one waste toner container 3 is filled with the waste toner to capacity, the toner transporting section 4 can discharge the waste toner by switching the waste toner discharge portion 11 so as to discharge the waste toner to the waste toner container 3 which is available for storing the waste toner. Accordingly, even though the one waste toner container 3 is filled to capacity, the waste toner can be transported to the waste toner container 3 which is available for storing the waste toner, for example, the empty waste toner container 3. Therefore, even though the one waste toner container 3 is filled to capacity, it is possible to continue an image forming operation in the image forming apparatus 50 without the need for stopping the image forming operation in the image forming apparatus 50 which is provided with the cleaning device 2.
Moreover, when the control section 6 determines that the at least one waste toner container 3 is filled to capacity, based on a detection result of the toner detecting section 5, the control section 6 allows the display section 7 to display predetermined alarm information, thereby encouraging a user to exchange the waste toner container 3 and to smoothly operate the toner recovering device 1.
Further, based on a result obtained using the container detecting section 8 by detecting presence or absence of the waste toner container 3 to which the waste toner discharged from the respective toner discharge portions 11 is to be stored, the control section 6 controls the toner transporting section 4 so as to discharge the toner only from the toner discharge portion 11 which is available for discharging the waste toner to the waste toner container 3. Accordingly, it is possible to prevent the waste toner from being discharged from the toner discharge portion 11 in which the corresponding waste toner container 3 is not provided.
Further, the shutter member 16 is moved by the open-close driving section 17 to open or close the opening 16 of the agitating tank 19 on which the openings 26 individually communicating with the plurality of toner discharge portions 11 are formed. Accordingly, it is possible to selectively discharge the waste toner from any one of the toner discharge portions 11. When the shutter member 16 for opening or closing the opening 26 communicating with one of the toner discharge portion is kept opened, the shutter member 16 for opening or closing the opening 26 communicating with the remaining toner discharge portion is kept closed. Therefore, when the shutter member 16 is kept closed, the waste toner container is exchanged, thereby preventing the waste toner from being undesirably discharged, and preventing contamination of the waste toner in the image forming apparatus 50 provided with the toner recovering device 1.
Further, the toner transporting section 4 includes the agitating portion for agitating the waste toner to agitate the waste toner having a tendency to be solidified. Accordingly, it is possible to prevent the waste toner from being solidified, and to certainly prevent the waste toner from being solidified and producing a jam during its transportation. Therefore, it is possible to smoothly recover the waste toner, preventing occurrence of a device failure caused by solidification of the waste toner to produce high reliability.
Further, the waste toner which has been transported to the agitating tank 19 is agitated in association with rotation of the agitating member 14. In the agitating member 14, a portion in contact with the internal wall surface 24 is formed using the contacting member 35 having flexibility and elasticity, and when the agitating member 14 rotates, the contacting member having flexibility and elasticity slides in contact with the internal wall surface 24. Accordingly, the waste toner is prevented from being firmly fixed to a portion of the internal wall surface 24 in contact with the contacting member 35 having flexibility and elasticity. Moreover, even though the waste toner is fixed to this portion, deformation of the contacting member 35 prevents rotation of the agitating member from being hampered by the waste toner fixed to the agitating member, and thus prevents a failure of the agitating member 14, thereby achieving a stable agitation by the agitating portion.
Further, by providing the toner recovering device 1 in the image forming apparatus 50, the waste toner containers 3 can be exchanged without stopping an image forming operation in the image forming section 51, preventing an image forming operation in the image forming section 51 from being hampered by a toner recovering device to realize the image forming apparatus with which convenience is improved.
Further, when the waste toner containers 3 are filled to capacity, an image forming operation by the image forming section 51 is stopped, thereby preventing the waste toner from being accumulated up to the toner transporting section, and preventing a failure of the waste toner recovering device 1.
Further, an amount of the toner which is stored in the waste toner containers 3 is detected based on image information, and thereby it is not necessary to provide a sensor for measuring the amount of the waste toner in the waste toner containers 3, allowing a simple configuration of the apparatus. Moreover, the amount of the waste toner which is stored in the waste toner containers 3 can be continuously detected, allowing fine detection of a storing state of the waste toner in the waste toner containers 3. Accordingly, a printable sheet number to be printed until the waste toner containers 3 is filled to capacity is obtained. Therefore, there can be provided a configuration that, for example, when a print is determined to be difficult by determining whether it is possible to print until a last page when a print request is received, an alarm is given to a user on the display section 7.
Further, the waste toner container 3 to which the waste toner is transported by the toner transporting section 4 during an image forming operation by the image forming section 51 is locked, and the lock of the waste toner container 3 to which the waste toner is not transported is unlocked. Accordingly, it is possible to prevent the waste toner container 3 to which the toner transporting section 4 discharges the waste toner from being undesirably removed. In addition, it is possible to remove and exchange the waste toner container 3 to which the toner transporting section 4 does not discharge the waste toner, even during an image forming operation by the image forming section 51.
Further, the toner recovering device according to another embodiment of the invention may be configured so that the toner detecting section 5 includes a toner remaining amount sensors which are provided in the waste toner containers 3, respectively. The toner remaining amount sensor is realized, for example, by a pressure oscillation type sensor, and detects presence of fine particles by fine particle's contact with a detecting surface thereof. The waste toner containers 3 have a cylindrical shape having a bottom, and an opening is formed on an upper portion thereof. The toner remaining amount sensor is provided in an end near to the opening of the waste toner containers 3. When a stored amount of the waste toner stored in the waste toner containers 3 is increased to reach a full capacity, the toner remaining amount sensor can detect a storing state of the waste toner, here, whether the waste toner containers are filled to capacity or not, by waste toner's contact with a detecting surface of the toner remaining amount sensor.
As described above, an operation process when using the toner remaining amount sensor corresponds to a flow chart in which operations from Step s2 to Step s6, and of Step s15 are omitted in the flow chart of
Further, in the toner recovering apparatus according to another embodiment of the invention, the toner detecting section 5 may be realized by a weight sensor for detecting a weight of the respective waste toner containers 3. Also in this case, an effect similar to a case of using the toner remaining amount sensor can be achieved.
Further, in still another embodiment of the invention, there may be provided a configuration in which the shutter member 16 is configured so that the arm portion 45 is formed short and is not fixed to a shaft, and while the shutter member 16 is being energized by a spring member around the axis line L1 in one direction, the shutter member 16 is pulled to the other direction using an electromagnetic valve, a plunger, or the like, and thereby the shutter member 16 is moved throughout from the opening position to the closing position.
The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description and all changes which come within the meaning and a range of equivalency of the claims are therefore intended to be embraced therein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2006-259775 | Sep 2006 | JP | national |
