This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2009-140298 filed on Jun. 11, 2009.
1. Technical Field
This invention relates to a developer storage container and an image forming apparatus.
2. Related Art
In image forming apparatus of a copier, a printer, etc., arts relating to a developer storage container, there is a toner cartridge to be supplied with a developer consumed with image forming processing.
According to an aspect of the invention, a developer storage container includes a container main body, an outflow port, an open/closed member and a turn stop part. A developer is stored in the container main body. The container main body is configured to be attached to and detached from an attachment section provided in an image forming apparatus main body. And, the container main body is configured to at least rotate in a state that the container main body is inserted into the attachment section, to a detachable position at which the container main body can be detached from the attachment section and an undetachable position at which the container main body cannot be detached from the attachment section. The outflow port is formed in the container main body and from which the developer flows out. The open/closed member moves relatively to the outflow port based on a rotation of the container main body. The open/closed member is supported so as to move to an opened position at which the outflow port is opened and a closed position at which the outflow port is closed. The open/closed member moves to the closed position when the container main body moves to the detachable position. The open/closed member moves to the opened position when the container main body moves to the undetachable position. And, the turn stop part is formed on a wall face of the container main body, the wall face being provided on a downstream side in a insertion direction in which the container main body is inserted into the attachment section. The turn stop part is dented to an upstream side in the insertion direction and has a circular arc shape being concentric with a rotation direction of the container main body. The turn stop part is configured to engage with a convex part which (i) projects to the upstream side in the insertion direction, (ii) is provided in the attachment section and (iii) is formed at a different position in response to the image forming apparatus body. The turn stop part has at least a central angle corresponding to a rotation angle at which the container main body rotates to the detachable position and the undetachable position. And, the turn stop part comes in contact with the convex part when the open/closed member moves to the opened position.
Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
Exemplary embodiments as specific examples of the mode for carrying out the invention will be discussed with reference to the accompanying drawings. However, the invention is not limited to the following exemplary embodiments.
For easy understanding of the description to follow, in the accompanying drawings, back and forth direction is X axis direction, side to side direction (left-right direction) is Y axis direction, and up and down direction is Z axis direction, and directions or sides indicated by arrows X, −X, Y, −Y, Z, and −Z are forward, backward, rightward, leftward, upward, and downward or front, rear (back), right, left, upper side (top), and lower side (bottom).
In the accompanying drawings, a mark including a dot described in a circle means an arrow from the back of the plane of the drawing to the surface and a mark including X described in a circle means an arrow from the surface of the plane of the drawing to the back.
In the description that follows using the accompanying drawings, members other than the members required for the description are not shown in the drawings where appropriate for easy understanding of the description.
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The image processing section IPS converts print information input from a computer, etc., as an example of an external information transmission apparatus into image information for forming a latent image and outputs the image information to the laser drive circuit DL at a preset timing. The laser drive circuit DL outputs a drive signal to a latent image forming unit LH in response to the input image information. The latent image forming unit LH of exemplary embodiment 1 is implemented as an LED head with LEDs as an example of latent image write elements placed linearly at preset intervals along the left-right direction.
A photoconductive body PR as an example of a rotating image holding body is supported in a back part of the printer U. The photoconductive body PR is surrounded by the charging roller CR, the latent image forming unit LH, a developing device G, the transfer roll Tr, and a photoconductive body cleaner CL as an example of a cleaner for the image holding body along the rotation direction of the photoconductive body PR.
In
The developing device G has a developing container V in which a developer is stored. Placed in the developing container V are a developing roll Ga as an example of a developer holding body opposed to the photoconductive body PR, a pair of circulating conveying members Gb and Gc for circulating and conveying a developer while agitating the developer, a supply member Gd for conveying the developer agitated by the circulating conveying members to the developing roll Ga, and a layer thickness regulation member Ge for regulating the layer thickness of the developer on the surface of the developing roll Ga.
A developer supplying port V1 is formed on the front upper face of the developing container V as an example of a supplying member. A developer supplying passage V3 extending forward as an example of a developer conveying passage is joined to the developer supplying port V1. A supplying auger V4 as an example of a developer conveying member is rotatably supported in the developer supplying passage V3. A cartridge holder KH as an example of as attachment/detachment part where a toner cartridge TC is attached and detached is joined to the front end of the developer supplying passage V3, and a developer from the toner cartridge TC flows thereinto. Therefore, when the supplying auger V4 is driven in response to the consumption amount of the developer in the developing device G, the developer is supplied from the toner cartridge TC to the developing device G.
The surface of the rotating photoconductive body PR is charged by the charging roll CR in a charging area Q1 and an electrostatic latent image is formed by latent image forming light emitted from the latent image forming unit LH at a latent image forming position Q2. The electrostatic latent image is developed to a toner image as an example of a visible image by the developing roll Ga in a developing area Q3 and the toner image is transferred to a record sheet S as an example of a medium by the transfer roll Tr in a transfer area Q4 formed by an opposed area of the photoconductive body PR and the transfer roll Tr. The remaining toner on the surface of the photoconductive body PR is removed by a cleaning blade CB as an example of a cleaning member in a cleaning area Q5 as an example of a cleaning area downstream of the transfer area Q4 and is collected in the photoconductive body cleaner CL.
A film sheet FS as an example of a scatter prevention member is provided on the opposed side of the cleaning blade CB and prevents the toner collected in the photoconductive body cleaner CL from spilling on the outside.
In
The transfer roll Tr to which a transfer voltage is applied from the power supply unit E, etc., whose operation is controlled by the controller C transfers the toner image on the photoconductive body PR to the record sheet S passing through the transfer area Q4.
The record sheet S to which the toner image has been transferred in the transfer area Q4 is conveyed to a fixing unit F in a state in which the toner image is unfixed. The fixing unit F has a pair of fixing rolls Fh and Fp as an example of a fixing member and a fixing area Q6 is formed by a press contact area of the pair of fixing rolls Fh and Fp. The record sheet S conveyed to the fixing unit F has the toner image fixed by the pair of fixing rolls Fh and Fp in the fixing area Q6. The record sheet S formed with the fixed toner image is guided by sheet guides SG1 and SG2 as an example of a medium guide member and is discharged from a discharge roll R1 as an example of a discharge member to the discharge tray TRh on the upper face of a printer main body U1.
(Description of Cartridge Holder)
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A protrusion storage concave part 12 shaped like circular art, dented at the left relative to the inner peripheral surface 3c of the tubular wall 3b, namely, to the outside in the diametric direction of the tubular wall 3b as an example of a protrusion storage part is formed at the left of the tubular wall 3b.
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A gear support part 18 as an example of a transmission system support part is formed below the motor support plate 16. A gear train having a plurality of gears (not shown) for transmitting drive from the cartridge motor 17 to the drive coupling 4, the supplying auger V4, etc., is supported in the gear support part 18.
(Description of Toner Cartridge)
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In exemplary embodiment 1, the central angles of the positioning grooves 26 and 27 each like a circular arc are set to the same and the central angle is set corresponding to the rotation angle at which the toner cartridge TC rotates between an unlock position as an example of the detachable position shown in
As shown in
The positioning grooves 26 and 27 of exemplary embodiment 1 are formed so as to position on a side relative to the rotation center when the toner cartridge TC is rotated to the unlock position, the positioning position, etc. In exemplary embodiment 1, the rotation center is roughly the same as the rotation center where the driven coupling 25 is supported in the opening 22b for rotation. At the unlock position shown in
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A connector relief part 33 dented inward relative to the outer peripheral surface 23a as an example of an interference prevention part is formed at the light of the CRUM holding section 31. The connector relief part 33 is formed to prevent the tubular wall 23 from coming in contact with the connector part 9a of the CRUM reader 9 and causing damage to the connector part 9a, etc., when the toner cartridge TC is inserted into the cartridge storage section 3.
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The rotation shaft 42 has a center part 42c formed like a prism extending in the back and forth direction. A pair of back and forth mushroom-shaped film fixing projections 42d apart in the back and forth direction as an example of a fixing part for a conveying member is formed on one face side of the prism of the center part 42c. A rod-like agitation part 42e extending in the diametric direction from the center part 42c is formed on an opposite face on the opposed side to the film fixing projections 42d. When the rotation shaft 42 rotates, the agitation part 42e rotates integrally and agitates the developer in the developer storage chamber 40 and breaks down a massive developer.
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(Operation of Exemplary Embodiment 1)
In the printer U of exemplary embodiment 1 including the configuration described above, when the toner cartridge TC is placed in the cartridge holder KH, it is moved in the placement (attachment) direction of the back direction from the distant position shown in
At this time, if the positions of the outflow port part 36 and the outflow port 25 shutter 37 and the position of the shutter storage section 11 match and the positions of the rib 38 and the front rib 39e and the position of the protrusion storage concave part 12 do not match, the toner cartridge TC is not placed. Particularly, the widths of the outflow port part 36 and the outflow port shutter 37 and the shutter storage section 11 in the left-right direction and the circumferential direction are formed corresponding to each other for preventing erroneous placement (attachment) at the positioning position shown in
When the toner cartridge TC is moved to the placement position, the positioning projections 6 and 7 are fitted into the positioning grooves 26 and 27. Therefore, if the positions of the positioning projections 6 and 7 are fitted into the positioning grooves 26 and 27 or the number thereof differ in response to the model of the image forming apparatus, the color or the type of developer stored in the toner cartridge TC, etc. . . . , the positioning projections 6 and 7 are not fitted into the positioning grooves 26 and 27 and interfere with them and placing of an erroneous toner cartridge TC is prevented.
In
When the toner cartridge TC is rotated from the placement position and the unlock position shown in
In
At this time, the inflow port shutter 14 is pushed to the left end face of the moving outflow port part 36 and moves from the closing position closing the inflow port 13d shown in
When the move of the toner cartridge TC to the positioning position is complete, the shutter 14 moves to the opening position and the outflow port shutter 37 moves to the opened position, the outflow port 36a and the inflow port 13d are connected, and the developer in the toner cartridge TC can be supplied to the developing device G.
At the positioning position, the outflow port part 36 is sandwiched back and forth between the shutter guides 13a and 13b of the inflow port part 13 and the toner cartridge TC is held and positioned in a state in which it cannot move forward.
At the positioning position, when drive is transmitted from the cartridge motor 17 as an image is formed, the agitator 41 and the supplying auger V4 rotate, the developer in the developer storage chamber 40 flows out from the outflow port part 36, and the developer is supplied through the developer supplying passage V3 to the developing device G.
In the toner cartridge TC of exemplary embodiment 1, the positioning grooves 26 and 27 are dented to the inside of the developer storage chamber 40 and if the flexible conveying film 43 rotates in a state in which it becomes elastically deformed in the portions corresponding to the lower end walls 26a and 27a of the positioning grooves, and arrives at the inner face corresponding to the upper end walls 26b and 27b and is elastically restored, there is a possibility that a space with which the conveying film 43 does not come in contact, a dead space may occur in the inner face corresponding to the upper end walls 26b and 27b. At the positioning position, if the upper end walls 26b and 27b are formed upward or horizontally as they are toward the rotation shaft 42, it is feared that the developer stored in the inner face corresponding to the upper end walls 26b and 27b may be unused and may become fruitless. In contrast, in exemplary embodiment 1, the positioning grooves 26 and 27 are placed on a side relative to the center of the disk-like rear end wall 22 of the rotation center of the cartridge main body 21 at the undetachable position and the inner face corresponding to the upper end walls 26b and 27b is inclined downward as the inner face is toward the rotation shaft 42; a developer easily drops naturally into the developer storage chamber 40 because of gravity, vibration at the passage time of the conveying film 43, at the motor drive time, etc., and occurrence of unused developer is decreased. That is, accumulation of the developer in the inner portions of the positioning grooves 26 and 27 is decreased.
Likewise, in exemplary embodiment 1, the connector relief part 33 is formed in the upper end part and accumulation of the developer therein is decreased.
To remove the toner cartridge TC because the developer in the developer storage chamber 40 runs out, etc., first the toner cartridge TC is rotated from the positioning position shown in
When the toner cartridge TC rotates from the positioning position to the unlock position, the positioning projections 6 and 7 and the positioning grooves 26 and 27 rotate relatively. When the toner cartridge TC moves to the unlock position, the positioning projections 6 and 7 are close to and come in contact with the upper end faces 26b and 27b of the positioning grooves 26 and 27 and the move to the unlock position is complete, as shown in
In
In a state in which the toner cartridge TC moves to the unlock position, the rotating outflow port part 36 is away from the shutter guides 13a and 13b and positioning is released. Therefore, the toner cartridge TC can be moved in the detachment direction (forward) and can be removed and replaced.
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In the toner cartridges TC and TC′ of exemplary embodiment 1 and the change example of exemplary embodiment 1, for example, the toner cartridges TC and TC′ may be shipped to different destinations of Europe, North America, Asia, etc., as well as Japan and a plurality of models in OEM (Original Equipment Manufacturing) may be shipped. That is, the specifications of the corresponding printer U may differ and a developer different in composition, manufacturing process, melting point, fluidity, etc., may be stored in the toner cartridge TC, TC′ in response to the printer U. Therefore, the toner cartridge TC corresponding to one model may be incompatible with a different model of printer U. Therefore, the positioning grooves 26 and 27, 26′ and 27′ can be formed at different positions for each different type of toner cartridge TC, TC′ and the type of toner cartridge TC, TC′ can be identified. If the user attempts to place the toner cartridge TC′ in an incompatible printer U, the positioning projections 6 and 7 are not fitted into the positioning grooves 26′ and 27′ and interfere with them and the toner cartridge TC, TC′ is not inserted to the placement position and erroneous placement of a different toner cartridge can be prevented.
Exemplary embodiment 2 of the invention will be discussed. Components corresponding to those of exemplary embodiment 1 are denoted by the same reference numerals and will not be discussed again in detail.
Exemplary embodiment 2 differs from exemplary embodiment 1 only in the following:
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(Operation of Exemplary Embodiment 2)
In the toner cartridge TC of exemplary embodiment 2 including the configuration described above, the placed partition block 52 is replaced, whereby the toner cartridge becomes compatible with any model of image forming apparatus and any type of toner cartridge TC and a cartridge main body 21 is made common. Therefore, the manufacturing cost can be reduced as compared with the case where the toner cartridge TC is manufactured separately for each model and for each type.
While the exemplary embodiments of the invention have been described in detail, it is to be understood that the invention is not limited to the specific exemplary embodiments described above and various changes and modifications can be made without departing from the spirit and the scope of the invention as described in Claims. Change examples (H01) to (H010) of the invention are illustrated below:
(H01) In the exemplary embodiments described above, a printer is illustrated as an example of the image forming apparatus, but the image forming apparatus is not limited to the printer and, for example, can also be a copier, a facsimile machine, a multiple function device including some or all of the functions, or the like.
(H02) In the exemplary embodiments described above, as the printer U, the configuration wherein a single-color developer is used is illustrated, but the printer is not limited to it. For example, it can also be applied to an image forming apparatus of multiple colors of two or more colors. At this time, the diameter or the circular arc length of the positioning groove 26, 27 can be changed in response to the difference in the color of the developer stored in the toner cartridge TC, the type of toner such as the composition, melting point, fluidity of the developer, the destination of the toner cartridge, etc. The toner cartridge TC can be identified and can be prevented from being erroneously placed in an incompatible printer model or the cartridge storage section 3 not corresponding to the color of the toner cartridge.
(H03) In the exemplary embodiments described above, the rib 38 and the front rib 39e are provided, but they may be omitted. At this time, the inflow port shutter 14 can also be moved to the closing position using a spring as an example of an elastic member.
(H04) In the exemplary embodiments described above, the length, the width, etc., of the toner cartridge TC can be changed in response to the design, the specification, etc.
(H05) In the exemplary embodiments described above, the configuration of the agitator 41 is not limited to the configuration illustrated in the exemplary embodiments, and any already known configuration can be adopted.
(H06) In the exemplary embodiments described above, the upper end walls 26b and 27b are formed so as to be inclined downward as they are toward the rotation center, but they may also be formed so as to be inclined horizontally or upward.
(H07) In the exemplary embodiments described above, the number and the positions of the positioning projections 6 and 7 and the number and the positions of the positioning grooves 26 and 27 can be changed in response to the design, the specification, etc.
(H08) In the exemplary embodiments described above, as the CRUM 32 and the CRUM reader 9, the contact configuration wherein the connectors 9a and 32a are brought into contact with each other is illustrated, but the configuration is not limited to it and CRUM and CRUM reader of already known wireless communication type can also be adopted. The installing positions of the CRUM 32 and the CRUM reader 9 are not limited to the positions illustrated in the exemplary embodiment and can be changed in response to the design, etc.
(H09) In the exemplary embodiments described above, at the shipment time, the printer U, the toner cartridges TC, TC′, and TC″ can be packaged separately or they can be packaged in a state in which any of the toner cartridge TC, TC′, or TC″ is preinstalled in the printer U, and the number of package containers can also be decreased. If they are preinstalled, in a state in which the toner cartridge TC, TC′, TC″ moves to a detachable position, there is a possibility that the toner cartridge TC, TC′, TC″ may drop due to swing, etc., at the conveying time. Thus, to prevent the toner cartridge TC, TC′, TC″ from dropping off, the toner cartridge TC, TC′, TC″ may be a little rotated from a detachable position so that the toner cartridge TC, TC′, TC″ is caught in the cartridge storage section 3 to prevent dropping off. At this time, the toner cartridge TC, TC′, TC″ may be caught at a position shifting from the detachable position while the shutter 14 closing the inflow port 13d for preventing the developer from leaking, and while the shutter 37 closing the outflow port 36a for preventing the developer from leaking. As the direction in which the toner cartridge is a little rotated from the detachable position, the side of the undetachable position can also be adopted or the toner cartridge can also be rotated on the opposite side to the undetachable position not usually used.
As a method of catching the toner cartridge in the cartridge storage section 3, a projection can be provided or heat welding, press contact, or an adhesive can be used. The toner cartridge can be caught or can be brought into intimate contact or can be adhered only initially at preinstallation and when the worker rotates the toner cartridge from the preinstallation position, it peels off or is broken and can be placed so as not to be later caught. A part of the cartridge storage section 3 or the toner cartridge TC, TC′, TC″ can be elastically deformed and can be held at the preinstallation position by an elastic restoration force. That is, the toner cartridge TC, TC′, TC″ can also be moved among the detachable position, the undetachable position, and the initial hold position in a preinstallation state.
(H10) In the exemplary embodiments described above, the circular arc length and the position of the positioning groove 26, 27, 26′, 27′ shaped like a circular arc can be changed in response to the design, the specification, etc. To identify the toner cartridge TC, TC′, TC″ and prevent erroneous placement of the toner cartridge TC, TC′, TC″, the circular arc length, the position in the diametric position, the width of the groove in the diametric position, the depth of the groove, the number of grooves, etc., can also be changed.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2009-140298 | Jun 2009 | JP | national |
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Entry |
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Japanese Office Action dated Jul. 13, 2009 in counterpart Japanese Application No. 2009-140298. |
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Number | Date | Country | |
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20100316414 A1 | Dec 2010 | US |