This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2019-174349 filed Sep. 25, 2019.
The present disclosure relates to a developer storage level detecting device, a supplying device, and an image forming apparatus.
Examples of the related art include JP-A-2016-151634 and JP-A-2016-48359 which disclose techniques for detecting the surface level of a stored developer (storage level).
JP-A-2016-151634 discloses a technology in which in a sub hopper (toner storage unit) that is disposed below a toner bottle detachably mounted and that stores a developer supplied from the toner bottle and supplies the stored developer to a developing device by driving a supply roller, a float member that detects an upper surface level of a toner is provided so as to freely swing about a shaft, and a light shielding plate that is attached to the shaft and swings up and down as the float member swings and is detected by a transmission type photosensor is provided.
JP-A-2016-151634 (paragraphs 0039 to 0062, FIGS. 3 to 10, and the like) discloses that a float member swings up and down by a cam that rotates with a stirring shaft disposed below the float member, and even if the amount of toner in the sub hopper is reduced, the sub hopper swings up and down so as not to collide with a stirring plate for leveling the upper surface of the toner provided on the stirring shaft. JP-A-2016-151634 further discloses that a state where the amount of toner in the sub hopper is reduced and the float member swings downward is detected by the transmission type photosensor through the light shielding plate, and when the number of times of the detection becomes a predetermined number or less, it is determined that the toner will soon be used up.
JP-A-2016-48359 (paragraphs 0032 to 0042 and 0053, FIGS. 3 to 6, and the like) discloses a technology of detecting the amount of toner having substantially the same structure as that disclosed in JP-A-2016-151634 except for the light shielding plate and the transmission type photosensor.
JP-A-2016-48359 discloses that a magnet is provided on the upper surface of the free end of a float member that swings to the upper limit in a sub hopper, an empty sensor that operates according to the position of the magnet is attached to the outer surface of the sub hopper, a state where the amount of the toner in the sub hopper is reduced and the float member swings downward is detected by the empty sensor through the magnet, and when the detection is performed, the toner is determined to be insufficient.
Aspects of non-limiting embodiments of the present disclosure relate to providing a developer storage level detecting device capable of detecting the level of a stored developer storage level in a transporting path disposed so that a developer transporting unit having a spiral transporting section around a rotating shaft rotates, without providing an additional space for storing and detecting the developer separately from the transporting path, and to providing a developer supplying device and an image forming apparatus each including such a developer storage level detecting device.
Aspects of certain non-limiting embodiments of the present disclosure address the above advantages and/or other advantages not described above. However, aspects of the non-limiting embodiments are not required to address the advantages described above, and aspects of the non-limiting embodiments of the present disclosure may not address advantages described above.
According to one aspect of the present disclosure, there is provided a developer storage level detecting device including: a main body having a transporting path through which a developer is transported; a developer transporting unit that is disposed to rotate in the transporting path and has a transporting section provided spirally around a rotating shaft; a swingable member that comes in contact with a surface of the developer being transported in the transporting path and swings while following at least a level of the surface of the developer stored; and a detecting unit that detects a swing state of the swingable member, wherein the transporting unit has a non-transporting section without the transporting section, and the swingable member is disposed to swing in the non-transporting section.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Hereinafter, exemplary embodiments for carrying out the present disclosure will be described with reference to the drawings.
First Exemplary Embodiment
The arrows indicated by reference characters X, Y, and Z in each drawing in
Configuration of Image Forming Apparatus
The image forming apparatus 1 produces an image with a toner as a developer on a paper 9 as an example of a recording medium. The image forming apparatus 1 according to a first exemplary embodiment includes a printer that forms an image corresponding to image information input from an external connection device such as an information terminal.
As illustrated in
Here, the image information is information related to images such as characters, figures, photographs, and patterns. The housing 10 is a structure formed in a required shape using various support members, exterior materials, and the like. A dotted line with an arrow in
The image forming device 2 includes four image forming devices 2Y, 2M, 2C, and 2K that exclusively form four color toner images of yellow (Y), magenta (M), cyan (C), and black (K).
Each of the four image forming devices 2 (Y, M, C, and K) includes a photosensitive drum 21 that is an example of an image holding unit that rotates in a direction indicated by an arrow A, in which around the photosensitive drum 21, a charging device 22, an exposure device 23, a developing machine 24 (Y, M, C, and K), a primary transfer device 25, a drum cleaning device 26, and the like are arranged. In
Among these, the charging device 22 is a device that charges an outer circumferential surface (image-formable surface) of the photosensitive drum 21 to a required surface potential. The exposure device 23 is a device that forms an electrostatic latent image of required color components (Y, M, C, and K) on the outer circumferential surface of the photosensitive drum 21 by performing exposure based on the image information. The developing machine 24 (Y, M, C, and K) is a device that develops the electrostatic latent image formed on the outer circumferential surface of the photosensitive drum 21 with a developer (toner) which is a dry powder consisting of corresponding predetermined colors (Y, M, C, and K) to form toner images of predetermined four colors.
In addition, the primary transfer device 25 is a device that electrostatically transfers the toner image of each color formed on the outer circumferential surface of the photosensitive drum 21 to the intermediate transfer device 3 (intermediate transfer belt 31). The drum cleaning device 26 is a device that cleans the outer circumferential surface of the photosensitive drum 21 by removing unnecessary matters such as unnecessary toner and paper dust attached to the outer circumferential surface of the photosensitive drum 21 so as to be scraped off.
In these image forming devices 2 (Y, M, C, and K), each portion where the photosensitive drum 21 (strictly, the intermediate transfer belt 31 of the intermediate transfer device 3) and the primary transfer device 25 face each other becomes a primary transfer position TP1 that performs primary transfer of the toner image.
In the four image forming devices 2Y, 2M, 2C, and 2K, for example, in a case where an image forming operation command that forms a so-called full-color image which is a multi-color image formed by combining the four color (Y, M, C, and K) toner images is received, in the image forming devices 2 (Y, M, C, and K), a charging operation by the charging device 22, an exposure operation by the exposure device 23, a developing operation by the developing machine 24 (Y, M, C, and K), and the like are performed for each photosensitive drum 21 rotating in the direction indicated by the arrow A.
As a result, each of the four color toner images that are separated into four color (Y, M, C, and K) components is formed on each of the photosensitive drums 21 in the image forming devices 2Y, 2M, 2C, and 2K. Subsequently, the four color toner images formed on the respective photosensitive drums 21 are transported to the primary transfer position TP1 by the rotation of the photosensitive drums 21.
The intermediate transfer device 3 is configured to transport the toner images of the respective colors formed by the image forming device 2 (Y, M, C, and K) to a position for secondary transfer onto the paper 9 after being held by the primary transfer. The intermediate transfer device 3 is disposed below the image forming device 2 (Y, M, C, and K) inside the housing 10.
Further, the intermediate transfer device 3 includes the intermediate transfer belt 31 that primarily transfers and holds a toner image from each photosensitive drum 21 in the image forming device 2 (Y, M, C, and K). The intermediate transfer belt 31 is supported by plural support rolls 32a to 32f arranged on the inner side thereof to sequentially pass through each primary transfer position of the image forming device 2 (Y, M, C, and K) and rotate (circulate) in a direction indicated by an arrow B.
In the plural support rolls, the support roll 32a serves as a drive roll that rotates by receiving rotational power from a drive device (not shown), the support roll 32b serves as a chamfering roll that holds the belt position (surface) immediately before and after passing through the primary transfer position of the intermediate transfer belt 31 in cooperation with the support roll 32a, and the support roll 32c serves as a tension roll.
In addition, the support roll 32d serves as a chamfering roll before the secondary transfer of the intermediate transfer belt 31, the support roll 32e serves as a secondary transfer backup roll, and the support roll 32f serves as a chamfering roll after passing through the secondary transfer position of the intermediate transfer belt 31. In a case where the support roll 32e serves as a roll to which a secondary transfer voltage is supplied, the secondary transfer voltage is supplied from a power supply device (not shown).
In addition, the primary transfer device 25 in each image forming device 2 (Y, M, C, and K) is disposed inside the intermediate transfer belt 31. The primary transfer device 25 also constitutes a part of the intermediate transfer device 3. The primary transfer device 25 includes a primary transfer roll or the like, and a primary transfer current is supplied to the primary transfer roll from the power supply device (not shown).
In addition, on the outer circumferential surface of the portion supported by the support roll 32e of the intermediate transfer belt 31, a secondary transfer device 35 that allows the paper 9 to pass through and secondarily transfers the toner image on the intermediate transfer belt 31 to the paper 9 is disposed. The secondary transfer device 35 includes a secondary transfer roll or the like.
Further, on the outer circumferential surface of the portion of the intermediate transfer belt 31 supported by the support roll 32a, a belt cleaning device 36 that cleans the outer circumferential surface of the intermediate transfer belt 31 by removing unnecessary matters such as unnecessary toner remaining on the outer circumferential surface of the intermediate transfer belt 31 after the secondary transfer is disposed.
In the intermediate transfer device 3, the portion where the secondary transfer device 35 is in contact with the outer circumferential surface of the intermediate transfer belt 31 becomes a secondary transfer position TP2 where the secondary transfer of the toner image is performed.
The paper feeding device 4 is configured to store and feed the paper 9 to be supplied to the secondary transfer position TP2 of the intermediate transfer device 3. The paper feeding device 4 is disposed at a position below the image forming device 2 (Y, M, C, and K) inside the housing 10.
In addition, the paper feeding device 4 includes arrangement devices such as a paper storing body 41 and a feeding device 43.
The paper storing body 41 is a storage member that has a loading board 42 which loads and stores plural paper sheets 9 in a required direction, and is attached so that it can be pulled out of the housing 10 and refilled with paper 9 and the like. The feeding device 43 is a device that feeds out the papers 9 loaded on the loading board 42 of the paper storing body 41 one by one by feeding devices such as plural rolls.
The paper 9 may be a recording medium such as a plain paper, a coated paper, or a cardboard that can be transported in the housing 10 and on which a toner image can be transferred and fixed, and the material, form, and the like thereof are not particularly limited.
A paper feeding transporting path Rt1 through which the paper 9 in the paper feeding device 4 is transported and supplied to the secondary transfer position TP2 is provided between the paper feeding device 4 and the secondary transfer position TP2 of the intermediate transfer device 3. This paper feeding transporting path Rt1 includes plural transport rolls 44a to 44c for nipping and transporting the paper 9, and plural guide members (not shown) for ensuring the transport space for the paper 9 and guiding the transport of the paper 9.
In the intermediate transfer device 3, the four color toner images formed on the respective photosensitive drums 21 in the image forming devices 2 (Y, M, C, and K) are subjected to a primary transfer action of the primary transfer device 25, the toner images are primarily transferred so as to be sequentially superimposed on the outer circumferential surface of the intermediate transfer belt 31 rotating in the direction indicated by the arrow B, and then transported to the secondary transfer position TP2. On the other hand, the required paper 9 is fed from the paper feeding device 4 to the secondary transfer position TP2 in accordance with the timing of forming and transporting the toner image and then transported via the paper feeding transporting path Rt1.
As a result, at the secondary transfer position TP2 in the intermediate transfer device 3, the toner images that are primarily transferred and transported by the intermediate transfer belt 31 are collectively secondarily transferred onto one side of the paper 9 by receiving the transfer action of the secondary transfer device 35.
The fixing device 5 is configured to fix the toner image secondarily transferred by the intermediate transfer device 3 to the paper 9. The fixing device 5 is disposed inside the housing 10 and located at a lower position downstream of the secondary transfer position TP2 of the intermediate transfer device 3 in the transport direction of the paper 9.
The fixing device 5 includes an arrangement of devices such as a heating rotator 51 and a pressurizing rotator 52 in an internal space of a housing 50 provided with an inlet and an exit port for the paper 9.
The heating rotator 51 is a rotator having a roll shape, a belt-pad shape or the like that rotates in a direction indicated by an arrow, and is heated by a heating unit (not shown) so that the outer surface is maintained at a required temperature. The pressurizing rotator 52 is a rotator having a roll shape, a belt-pad shape, or the like that rotates so as to contact and follow the heating rotator 51 under a predetermined pressure. The pressurizing rotator 52 may be heated by the heating unit.
In the fixing device 5, a portion where the heating rotator 51 and the pressurizing rotator 52 come into contact with each other serves as a nip portion (fixing unit) FN that performs processing such as heating and pressurizing for fixing the unfixed toner image on the paper 9.
Between the secondary transfer position TP2 of the intermediate transfer device 3 and the fixing device 5, there is provided a relay transporting path Rt2 that relays and transports secondarily transferred paper 9 so that the paper 9 reaches the fixing device 5. The relay transporting path Rt2 includes an arrangement of, for example, a suction belt transport device 46 and other components.
Further, between the fixing device 5 and an exit port 13, there is provided an output transporting path Rt3 through which the paper 9 is transported after the fixing to the exit port 13 for the paper 9 in the housing 10 so that the paper is output to an output paper storage portion (not shown). The output transporting path Rt3 includes an arrangement of a pair of transport rolls and output rolls (not shown), plural guide members (not shown) for guiding the transport of the paper 9, and the like.
In the fixing device 5, the paper 9 secondarily transferred by the secondary transfer device 35 is introduced into the nip portion FN in the fixing device 5 via the relay transporting path Rt2.
As a result, the paper 9 is subjected to a fixing process by the fixing device 5 to fix the toner image so that a full-color image is formed on one side thereof.
Finally, the paper 9 after the fixing is completed is output to an output paper storage portion (not shown) via the output transporting path Rt3.
In the image forming apparatus 1, a sheet of paper 9 on which a full-color image is formed is output by the above operation. Note that, according to the image forming apparatus 1, it is also possible to form other types of images including a single color image such as a black image.
Configuration of Developer Supplying Device or the Like
In the image forming apparatus 1, as illustrated in
The developer container 18 (Y, M, C, and K) is a replaceable cartridge type storage container, and is used by being detachably mounted on a mounting device 19. In a case where the developing machine 24 uses a two-component developer, the developer container 18 (Y, M, C, and K) has any one color toner of four colors (Y, M, C, and K) toners as a developer, or a toner containing a small amount of carrier is stored separately for each color.
The developer stored in the developer container 18 (Y, M, C, and K) is supplied from the supplying device 7 individually disposed below the mounting device 19 to the developing machine 24 (Y, M, C, and K). A reference numeral 78 in
As indicated by a double dotted line in
As illustrated in
The main body 70 is a container-shaped structure that is long in one direction (for example, the depth direction and the longitudinal direction indicated by the arrow Z), and is provided with two rows of transporting paths 72A and 72B that extend in parallel along the longitudinal direction are formed in the lower part thereof.
The transporting path 72A is a first transporting path, the transporting path 72B is a second transporting path.
Each of the first transporting path 72A and the second transporting path 72B is formed as a groove having a U-shaped cross-sectional shape and extending linearly as illustrated in
In addition, while the first transporting path 72A and the second transporting path 72B are partitioned by a plate-shaped partition wall 70b along the longitudinal direction between the both, at both ends in the longitudinal direction, they are connected to each other via a first communication passage 72C and a second communication passage 72D where the partition wall 70b is not present.
As illustrated in
As illustrated in
The developer transporting unit 74 is a first transporting unit disposed in the first transporting path 72A. The developer transporting unit 75 is a second transporting unit disposed in the second transporting path 72B.
As illustrated in
Further, the first developer transporting unit 74 and the second developer transporting unit 75 rotate in a predetermined direction by the rotational power transmitted from a drive input shaft 77a via a gear train mechanism 77b.
With this, in the first transporting path 72A, the developer is transported in the direction indicated by the arrow D1 by the rotation of the first transporting unit 74. In addition, in the second transporting path 72B, the developer is transported in the direction indicated by an arrow D2 by the rotation of the second transporting unit 75. The rotational power output from a drive device 712 (
The feeding unit 76 is disposed so as to be present in the second communication passage 72D. The feeding unit 76 includes a rotating shaft 761 rotatably disposed on the main body 70 so as to pass through the first communication passage 72C and the second communication passage 72D between partition walls 70b, a spiral transporting section 762 provided continuously and spirally protruding from a portion of the rotating shaft 761 extending from the second communication passage 72D to the feeding port 73; a plate-shaped feeding blade portion 763 provided along the axial direction in a portion of the rotating shaft 761 that is present in the first communication passage 72C.
Similarly to the case of the first transporting unit 74 and the second transporting unit 75, the feeding unit 76 rotates in a predetermined direction by the rotational power transmitted to the rotating shaft 761 from the drive input shaft 77a via the gear train mechanism 77b.
As a result, in the feeding unit 76, the developer in the second communication passage 72D is fed out toward the feeding port 73 by the spiral transporting section 762, and the developer in the first communication passage 72C is fed out toward the second transporting path 72B by the feeding blade portion 763.
The feeding unit 76 is rotated and driven simultaneously when the first transporting unit 74 and the second transporting unit 75 are rotated and driven.
Configuration of developer storage level detecting device Next, a developer storage level detecting device 6 will be described.
First, as illustrated in
The main body 61 is a portion of the main body 70 in the supplying device 7 where at least the first transporting path 72A is provided. The main body 61 according to the first exemplary embodiment has a structure provided with a protruding portion having a recessed space that protrudes outward from a part of the first transporting path 72A of the main body 70 in a direction substantially orthogonal to the developer transport direction D1. The recessed space in the protruding portion is connected to the upper space in the first transporting path 72A, but has an inclined surface located higher than the first transporting unit 74 as a bottom surface portion 61b of the space goes away from the first transporting path 72A (
As described above, the first transporting unit 74 is disposed so as to rotate in the first transporting path 72A, and includes the transporting member having a structure with the transporting section 742 provided in a spiral shape around the rotating shaft 741 with a space therebetween.
The swingable member 64 includes, for example, a plate-shaped member that is long in one direction. As illustrated in
The swing support shaft 66 for supporting the swingable member 64 is provided so as to be rotatable in a state of being along a direction substantially orthogonal to the rotating shaft 741 of the first transporting unit 74 and in a state of crossing the recessed space of the protruding portion of the main body 61. Further, one end of the swing support shaft 66 is provided so as to protrude outward from the side surface of the protruding portion of the main body 61. As illustrated in
As illustrated in
In this case, the storage level is the distance between the surface (S) of the developer in the first transporting path 72A and the bottom surface of the first transporting path 72A, which is substantially determined depending on the amount (volume) stored and accumulated in the first transporting path 72A.
The detecting unit 65 detects the swing state of the swingable member 64. In the first exemplary embodiment, the detecting unit 65 detects the state of the detection target plate 67 swinging in conjunction with the swingable member 64.
The detecting unit 65 includes, for example, a transmissive or reflective photosensor. The detecting unit 65 including a photosensor includes a detecting part 65a that detects whether or not the detection light emitted from a light emitting unit is received by a light receiving unit. As the detecting unit 65 including the photosensor in the first exemplary embodiment, a type having a single detecting part 65a is applied.
On the other hand, the detection target plate 67 is a member having light shielding properties in a case where the detecting unit 65 is a transmissive photosensor. Further, as illustrated in
As illustrated in
The outer portion 61d, on which the detecting unit 65 is mounted in the first exemplary embodiment, is formed adjacent to one side of the main body 61 having the recessed space in which the base end of the swingable member 64 is disposed in the main body 61. Thus, the outer portion 61d where the detecting unit 65 is mounted is isolated from the first transporting path 72A.
Moreover, in this storage level detecting device 6, as illustrated in
As illustrated in
In this case, as illustrated in
In this case, in the first transporting path 72A, the developer cannot directly obtain the transport force by the transporting section 742 of the first transporting unit 74(A) in the portion where the non-transporting section 68 is present, and thus is in a state of being temporarily retained. However, since the retained developer is pushed by the developer transported from the upstream side in the developer transport direction D1, the developer is sequentially fed so as to pass through the portion where the non-transporting section 68 is present.
Further, as illustrated in
As illustrated in
As illustrated in
In this storage level detecting device 6, since the eccentric shaft 743 is applied as the rotating shaft in the non-transporting section 68, in a case where the developer is not present in the first transporting path 72A or a case where the developer becomes less, as illustrated in
As a result, the swingable member 64 in the storage level detecting device 6 swings while following the surface level (S) of the stored developer as described above, and in addition, may periodically swings in a vertical direction by being in contact with the rotating eccentric shaft 743.
The outermost circumferential portion 743a is a portion located on the outermost side with respect to the axial center of the rotating shaft 741 of the eccentric shaft 743. In addition, the innermost circumferential portion 743b is a portion located on the innermost side with respect to the axial center of the rotating shaft 741 of the eccentric shaft 743.
Further, in the storage level detecting device 6, as illustrated in
The position of the swing support shaft 66 serving as a fulcrum is preferably as high as possible above the uppermost portion of the first transporting unit 74(A), and in a case where the dimension of the storage level detecting device 6 and the supplying device 7 is restricted in the level direction, it may be at a position close to the dimension restriction.
Further, as illustrated in
More specifically, the swingable member 64 of the storage level detecting device 6 is disposed at a position deviating from the position directly below the receiving port 71 in the first transporting path 72A (position downstream of the receiving port 71 in the transport direction D1 of the developer).
Operation of Developer Supplying Device
Next, the operation of the developer supplying device 7 having the above configuration will be described. The supplying device 7 is controlled and operated by a control unit 15 as illustrated in
That is, in this image forming apparatus 1, as illustrated in
At this time, in the supplying device 7, the rotational power of the drive device 712 for supply is also transmitted to the first transporting unit 74(A) and the second transporting unit 75 so that the first transporting unit 74(A) and the second transporting unit 75 are driven to rotate in a predetermined direction.
As a result, the developers contained in the first transporting path 72A and the second transporting path 72B are respectively transported in the predetermined transport directions D1 and D2 by the transport force of the first transporting unit 74(A) and the transport force of the second transporting unit 75 (
That is, the developer in the supplying device 7 is transported so as to go back and forth between the first transporting path 72A and the second transporting path 72B via the first communication passage 72C and the second communication passage 72D, and is transported so as to circulate as a whole. In addition, a part of the developer at this time is transported toward the feeding port 73 by receiving the transport force by the spiral transporting section 762 of the feeding unit 76 when being moved through the second communication passage 72D.
In this manner, in the supplying device 7, the developer stored in the first transporting path 72A, the second transporting path 72B, and the like in the main body 70 is fed out from the feeding port 73 via the second communication passage 72D, and the fed developer is relayed and fed to the developing machine 24 of the color determined to be insufficient of toner through the transport pipe 78, so that the developer is supplied.
Further, as illustrated in
When the control unit 15 determines that the developer storage level in the first transporting path 72A is low and the developer stored in the main body 70 is insufficient, the drive device 192 of the mounting device 19 connected to the supplying device 7 determined to be insufficient in the developer is controlled to drive for a required time.
As a result, the unit that outputs the developer in the developer container 18 in the mounting device 19 is activated such that the developer in the developer container 18 is supplied and charged into the supplying device 7 via the mounting device 19. At this time, the developer in the developer container 18 is output from the exit port 19a in the mounting device 19, and then dropped and supplied to the first transporting path 72A through the receiving port 71 of the supplying device 7.
Operation of Developer Storage Level Detecting Device
Next, the operation of the storage level detecting device 6 will be described. The storage level detecting device 6 detects the level of the developer stored in the first transporting path 72A in the main body 70 when the supplying device 7 operates.
In the storage level detecting device 6, the swingable member 64 swings while following at least the surface level (S) of the developer stored in a portion of the first transporting path 72A where the non-transporting section 68 is present in the first transporting unit 74(A) (hereinafter, also simply referred to as “detection region”), and the detecting unit 65 detects the swing state of the swingable member 64.
Note that, in this storage level detecting device 6, since the eccentric shaft 743 of the non-transporting section 68 in the first transporting unit 74(A) rotates around the rotating shaft 741 in the detection region, the eccentric shaft 743 moves so as to pass below the swingable member 64.
Here, in a case of assuming a stage where a sufficient amount of the developer is stored in the detection region in the first transporting path 72A, at that stage, the swingable member 64 operates as follows to detect the level of the stored developer.
That is, at the stage where there is a sufficient amount of developer, as illustrated in
At this time, as illustrated in
The storage level detecting device 6 (or control unit 15) is set so that the detection output of the detecting unit 65 at this time is set to be handled as detection information that “developer is present”.
On the other hand, in a case of assuming a stage where the developer stored in the detection region of the first transporting path 72A gradually decreases due to the supply operation, at that stage, the swingable member 64 becomes in the following state to detect the level of the stored developer.
That is, at the stage where the developer decreases, the surface (S) of the stored developer starts to become relatively low, so that the swingable member 64 in which the swing tip end portion 64a is in contact the surface (S) of the developer and gradually starts to swing in the direction of lowering the swing tip end portion 64a.
At this time, if the developer decreases to a level at which the level of the stored developer approaches the minimum detectable level MLow, as illustrated in
The second output value (V2) is different from the first output value (V1). Further, the second output value (V2) is obtained as an output value for a relatively short time T1 at the time before the swingable member 64 is allowed to swing in contact with the innermost circumferential portion 743b of the eccentric shaft 743 of the non-transporting section 68 as illustrated in
At this time, the swingable member 64 comes into contact with the outermost circumferential portion 743a of the eccentric shaft 743 of the non-transporting section 68 in the first transporting unit 74(A) rotating in the detection region, and the swing tip end portion 64a is also in the state of swing in the ascending direction. The state of swing in this way continues while the first transporting unit 74(A) is rotating.
The detection target plate 67 at this time is in a state of swing to a position where the detection light in the detecting part 65a of the detecting unit 65 is blocked as illustrated in
In addition, in the storage level detecting device 6 (or control unit 15), for example, when the second output value (V2) at the time T2 among the detection outputs of the detecting unit 65 at this time reaches a time point (Ta) obtained exceeding a predetermined number of times as illustrated in
Therefore, according to the storage level detecting device 6, the level of the developer stored in the first transporting path 72A in the main body 70 of the developer supplying device 7 is detected without providing a space for storing and detecting a developer different from the first transporting path 72A, and without extending the first transporting path 72A for the installation of the swingable member 64.
In addition, according to this storage level detecting device 6, since the eccentric shaft 743 is applied to the non-transporting section 68 in the first transporting unit 74(A), as compared to the case where the eccentric shaft 743 is not applied, it becomes easy to increase the width (swing width) of the swingable member 64 in the swing direction in the first transporting path 72A. In addition, by appropriately setting the eccentric amount α of the eccentric shaft 743, it becomes easy to reliably detect the storage level (particularly, a state close to the minimum detectable level MLow) particularly when the amount of developer is reduced.
Moreover, according to the storage level detecting device 6, since the swing support shaft 66 serving as a fulcrum at the time of swing of the swingable member 64 is disposed at a position above the uppermost portion 742t of the first transporting unit 74(A), as compared to the case where the position is not set at such a position, the swing tip end portion 64a of the swingable member 64 can easily detect the level of the developer stored in the first transporting path 72A. In addition, since the detecting unit 65 is disposed in a portion 61d that is outside the first transporting path 72A, as compared to the case where the outside portion 61d is not disposed, stable detection is possible without the possibility that the detecting unit 65 is contaminated with the developer.
Furthermore, when the storage level detecting device 6 is used, in particular, the swingable member 64 is disposed at a position downstream of the receiving port 71 in the transport direction D1 of the developer and closer to the receiving port 71 (
Second Exemplary Embodiment
The developer storage level detecting device 6 and the supplying device 7 according to the second exemplary embodiment have the same configuration as that of the developer storage level detecting device 6 and the supplying device 7 according to the first exemplary embodiment except that the first transporting unit 74(A) relating to the storage level detecting device 6 is changed to a first transporting unit 74(B) having a partially different configuration, and the swingable member 64 is changed to a swingable member 64(B) having a partially different form.
In the first transporting unit 74(B) in the storage level detecting device 6 according to second exemplary embodiment, as illustrated in
The coaxial structure 744 may have the same shape as the rotating shaft 741, or may have a slightly different shape (for example, a cylindrical shape or a tubular shape having a circular cross section) as long as the axial center is coincident with that of the rotating shaft 741.
Further, the swingable member 64(B) in the storage level detecting device 6 is bent so as to reach a position of the minimum detectable level MLow of the surface (S) of the developer beyond the coaxial structure 744 in the non-transporting section 68 as illustrated in
In the swingable member 64(B) in the second exemplary embodiment, a first portion 64d from the swing support shaft 66 to the coaxial structure 744 is formed in a flat plate shape, for example, and has a flat plate shape that is bent at a required angle so as to bend a second portion 64m beyond the coaxial structure 744 to the swing tip end portion 64a with respect to the first portion 64d. That is, in a case of comparing the swingable member 64(B) with the swingable member 64 in the first exemplary embodiment, both are different from each other in that, as a whole, the portion on the tip end side including the swing tip end portion 64a is bent downward beyond the coaxial structure 744.
In addition, in the storage level detecting device 6, the bent swingable member 64(B) swings while following at least the surface level (S) of the developer stored in a portion of the first transporting path 72A where the non-transporting section 68 is present in the first transporting unit 74(B) (hereinafter, also simply referred to as “detection region”), and the detecting unit 65 detects the swing state of the swingable member 64(B).
Note that, in this storage level detecting device 6, since the coaxial structure 744 is applied as the rotating shaft in the non-transporting section 68, in a case where the developer is not present in the first transporting path 72A or a case where the developer becomes less, as illustrated in
For example, at a stage where a sufficient amount of the developer is stored in the detection region in the first transporting path 72A, at that stage, the swingable member 64(B) operates as follows to detect the level of the stored developer.
That is, at the stage where there is a sufficient amount of developer, regardless of the position of the coaxial structure 744 of the non-transporting section 68 in the first transporting unit 74(B) that rotates in the detection region, as illustrated in
Also, at this stage, the lower surface of the first portion 64d of the swingable member 64(B) does not come into contact with the coaxial structure 744 of the non-transporting section 68 in the rotating first transporting unit 74(B) until the developer storage level reaches a certain low level. In other words, until reaching a certain low level, the detection target plate 67 releases the blocking of the detecting unit 65.
At this time, as illustrated in
The storage level detecting device 6 (or control unit 15) is set so that the detection output of the detecting unit 65 at this time is set to be handled as detection information that “developer is present”.
On the other hand, at a stage where the developer stored in the detection region of the first transporting path 72A gradually decreases due to the supply operation, at that stage, the swingable member 64(B) becomes in the following state.
That is, at the stage where the developer decreases, the surface level (S) of the stored developer starts to become relatively low, so that the swingable member 64(B) in which the swing tip end portion 64a is in contact with the surface (S) and gradually starts to swing in the direction of lowering the swing tip end portion 64a.
At this time, when the amount of the developer decreases so that the level of the stored developer approaches the minimum detectable level MLow, as illustrated in
At this time, as illustrated in
Here, even in this swing state, the swingable member 64(B) hardly swings so that the swing tip end portion 64a moves in the ascending direction. For this reason, the detection target plate 67 at this time in a state of remaining at a position where the detection light in the detecting part 65a of the detecting unit 65 is not blocked as illustrated in
In addition, in this storage level detecting device 6 (or control unit 15), for example, when the detection output of the detecting unit 65 at this time has reached a point in time (Tb) when a predetermined time has elapsed from the first output value (V1) to the second output value (V2) as illustrated in
Therefore, according to the storage level detecting device 6, the level of the developer stored in the first transporting path 72A in the main body 70 of the developer supplying device 7 is detected without providing a space for storing and detecting a developer different from the first transporting path 72A, without extending the first transporting path 72A for the installation of the swingable member 64(B), and without obstructing the passage of the developer by the coaxial structure 744 in the detection region where the non-transporting section 68 of the first transporting unit 74(B) is present in the first transporting path 72A.
Modification Example
The present disclosure is not limited to the contents exemplified in the first and second exemplary embodiments, and includes, for example, the following modification examples.
In the first and second exemplary embodiments, although an example of a configuration in which the developer storage level detecting device 6 is applied as a storage level detecting device in the developer supplying device 7 in the image forming apparatus 1 is described, the storage level detecting device 6 of the present disclosure may be applied to other device components that transport and handle the developer.
For example, in a case where an image forming apparatus that forms an image made of a developer includes a main body having a transporting path through which a developer is transported; a developer transporting unit that is disposed to rotate in the transporting path and has a transporting section provided spirally around a rotating shaft; a storage level detecting device that detects the surface level of the developer being transported in the transporting path, the storage level detecting device can be constituted by the storage level detecting device 6 of the present disclosure.
In the second exemplary embodiment, as the swingable member 64(B) having a bent shape, a configuration example in which the tip end portion side beyond the coaxial structure 744 of the non-transporting section 68 of the first transporting unit 74(B) is bent is described, but the swingable member 64(B) is not limited to this configuration, and for example, the swingable member 64(B) illustrated in
The swingable member 64(B) illustrated in
In a case where the swingable member 64(B) with such a shape is used, as illustrated in
As the image forming apparatus 1, other types and kinds may be adopted.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2019-174349 | Sep 2019 | JP | national |
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Number | Date | Country |
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2016-48359 | Apr 2016 | JP |
2016-151634 | Aug 2016 | JP |