Patent Grant
6963713
The present invention relates to a developer supply container for supplying an image forming apparatus employing an electrophotographic or electrostatic recording method, with developer.
As the developer for an image forming apparatus such as an electrophotographic copying machine or an electrophotographic printer, developer in the state of fine powder has long been used. After the developer in the main assembly of an image forming apparatus is entirely consumed, the image forming apparatus is provided with a fresh supply of developer, with the use of a developer supply container.
Since developer is in the form of fine powder, there has been the problem that while an operator is supplying an image forming apparatus with a fresh supply of developer, the developer scatters, contaminating the image forming apparatus, and adjacencies thereof, as well as the operator. Thus, various methods for disposing a developer supply container with a small outlet, in the main assembly of an image forming apparatus, in such a manner that the developer is discharged as necessary, by a small amount, from the developer supply container through the small outlet thereof, has been proposed, and some of them have been put to practical use. In the case of these methods, it is rather difficult to automatically and reliably discharge the developer solely relying on the natural force, that is, the gravitational force. Therefore, some means for conveying the developer, while stirring it, is necessary.
There have been various widely known developer supply containers equipped with a stirring-conveying member, which is disposed within the container. In the case of these conventional developer supply containers, the torque necessary to drive the stirring-conveying member is substantial, although it varies depending on the component count and the amount of the developer in the container. Further, when the developer in the container is in a certain condition, the torque required to drive the stirring-conveying member is unexpectedly large. Recently, therefore, developer supply containers of a new type have become mainstream. These new developer supply containers are provided with a single or plurality of projections or ribs for conveying developer, which are integral parts of the containers. The developer is discharged as the developer supply containers are rotated. Some of these developer supply containers are directly rotated, and others are mounted in a rotary type developing apparatus so that they are orbitally moved as the rotary type developing apparatus is rotated.
For example, the developer supply containers disclosed in Japanese Laid-open Patent Applications 7-44000 and 10-260574 comprise: a cylindrical bottle; a single or plurality of spiral ribs placed on the internal surface of the bottle; a small developer outlet positioned roughly in the center of one of the end walls of the bottle; and a guiding portion placed on the internal surface of the bottle, next to the same end wall as the end wall having the developer outlet. As the developer supply container itself is rotated, the developer therein is conveyed toward the outlet by the spiral ribs on the internal surface of the bottle, and then, is lifted to the outlet by the guiding portion placed next to the outlet, being thereby discharged from developer supply container.
The developer supply containers disclosed in Japanese Laid-open Patent Applications 6-337586 and 2,000-214669 comprise: a cylindrical bottle; a single or plurality of spiral ribs placed on the internal surface of the bottle; and a small outlet placed in the cylindrical wall of the bottle. As the developer supply container itself is rotated, the developer therein is conveyed toward the outlet by the spiral ribs in the bottle, and then, is discharged from the developer supply container through the outlet in the cylindrical wall.
The developer supply container disclosed in Japanese Patent Application 8-1531 is roughly in the form of a cylindrical bottle, which has a spiral continuous rub extending on the internal surface of the bottle. As the bottle itself is rotated, the toner therein is conveyed by the spiral rib in the bottle. This patent application publication also discloses a modification of the above described developer supply container, in which instead of the above described continuous spiral rib, a plurality of discontinuous spiral ribs, or a plurality of spirally aligned pins or plates are disposed.
The developer supply container disclosed in Japanese Laid-open Patent Application 10-254229 comprises: a cylindrical bottle; a single or plurality of spiral ribs placed on the internal surface of the bottle; and a combination of a small developer outlet and a screw positioned at one end of the bottle. This developer supply container is mounted into a rotary type developing apparatus, in such a manner that it is prevented from rotating about its axial line. Thus, as the rotary type developing apparatus is rotated, this developer supply container is moved in a manner to orbit about the rotational axis of the rotary type developing apparatus, and the developer therein is conveyed to the screw by the spiral ribs in the bottle, being thereby conveyed to the outlet by the screw to be eventually discharged from the developer supply container.
The developer supply containers disclosed in Japanese Laid-open Patent Application 8-44183 comprises: a plurality of developer guiding ribs disposed in parallel to the rotational direction of the developer supply container to conveyed the developer in the developer supply container to the developer outlet in the peripheral wall of the container proper. This developer supply container is mounted in a rotary type developing apparatus, in such a manner that it is not rotatable about its axial line. As the rotary type developing apparatus is rotated, the developer supply container is orbitally moved about the rotational axis of the rotary type developing apparatus. As a result, the developer in the developer supply container is conveyed toward the outlet by the internal ribs of the container proper, and then, is discharged from the developer supply container.
However, the above described developer supply containers in accordance with the prior arts suffer from the following problems.
The developer supply containers disclosed in Japanese Laid-open Patent Applications 7-44000, 10-260574, 6-337586, 2,000-214669, and 10-254229, which have a single or plurality of internal spiral ribs, do not have a single or plurality of active internal stirring members. Therefore, if the developer in any of these developer supply containers is agglomerated into developer particles of larger sizes by the vibrations during the shipment of the developer supply container, or agglomerates into developer particles of larger sizes while the developer supply container is left unattended for a long period time in a high temperature and high humidity environment, the developer particles of larger sizes are conveyed to the developer outlet without being un-agglomerated. As a result, the outlet is partially, or sometimes entirely, blocked by the particles of the agglomerated developer, reducing the rate of the developer discharge from the developer supply container. This problem is particularly evident in the case of the developer supply containers, the outlet of which is in the cylindrical wall portion of the developer supply container.
Moreover, the developer supply containers having the internal spiral ribs suffer from problems related to their manufacture. That is, when molding them using an injection molding method, some portions of the spiral ribs constitute the so-called undercut portions (undercut means protrusive or recessive portion of metallic mold or molded product itself, which interferes with removal of molded product from mold), making it necessary to fill the undercut portions with resin; in other words, resin is wasted. As a result, not only is the cost of the developer supply container material increased, but also the internal volume of the developer supply container is reduced.
Further, if a blow molding method, or a stretch blow molding method is used to mold the developer supply containers, the choices of the resinous material for the developer supply container are limited to those compatible with the blow molding method or stretch blow molding method, for example, PET (polyethylene-terephthalate), PVC (polyvinyl chloride), HDPE (high density polyethylene), LDPE (low density polyethylene), and PP (polypropylene). When it comes to the matter of incombustibility or flame resistance, the material selection is particularly difficult. That is, there are no flame resistant versions of HDPE, LDPE, and PP on the market. PVC is flame resistant, but it is not usable because of its environmental impact. There are flame resistant versions of PET, but the usage of this material limits the selection of a molding method to injection blow molding methods. The molds for an injection blow molding method are expensive. Therefore, the usage of an injection blow molding method makes the unit cost of a developer supply container rather high, since each type of developer supply container is not manufactured by a number large enough to offset the high cost of the molds.
In the case of the structure disclosed in Japanese Patent Application Publication 8-1531, a plurality of ribs are spirally aligned with the provision of intervals. Therefore, while the developer is conveyed, a certain portion of the developer falls through the intervals, failing to be further conveyed by the adjacent rib. In other words, this structure is inferior in terms of developer conveyance efficiency.
The developer supply containers disclosed in Japanese Laid-open Patent Application 10-254229 comprises the screw for discharging the developer, which is located at one end of the container. Thus, its component count is greater, and therefore, its cost is higher.
The developer supply container structure disclosed in Japanese Laid-open Patent Application 8-44183 is rather difficult to apply to those developer supply containers which are relatively long in terms of axial direction; its application to such a developer supply container reduces the angle of the ribs, which results in the reduction of the developer conveyance efficiency.
The primary object of the present invention is to provide a developer supply container superior in developer stirring performance to a developer supply container in accordance with the prior arts.
Another object of the present invention is to provide a developer supply container superior in developer conveyance efficiency to a developer supply container in accordance with the prior arts.
Another object of the present invention is to provide a developer supply container lower in manufacture cost to a developer supply container in accordance with the prior arts.
These and other objects, features, and advantages of the present invention will become more apparent upon consideration of the following description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings.
FIGS. 3(A), 3(B), 3(C), and 3(D) are a front view, sectional view parallel to the end panels thereof, perspective view, and perspective phantom view, of the main assembly of the developer supply container, respectively.
FIGS. 10(A), 10(B), and 10(C) are a front view of the cylindrical container with an internal diameter φ of 40 having an internal spiral rib, side view of the cylindrical container with an internal diameter φ of 40 having an internal spiral rib, and sectional view of the cylindrical container with an internal diameter φ of 40 having an internal spiral rib, respectively.
FIGS. 11(A), 11(B), and 11(C) are a front view of the cylindrical container with an internal diameter φ of 40 having internal conveyance ribs in accordance with the present invention, side view of the cylindrical container with an internal diameter φ of 40 having internal conveyance ribs in accordance with the present invention, and sectional view of the cylindrical container with an internal diameter φ of 40 having internal conveyance ribs in accordance with the present invention, respectively.
FIGS. 17(A), 17(B), 17(C), and 17(D) are a front view, sectional view parallel to the end panels thereof, perspective view, and perspective phantom view, of the main assembly of the developer supply container, respectively.
FIGS. 20(A) and 20(B) are perspective view of the outward and inward sides, respectively, of the shutter.
FIG. 21(A) is a drawing for showing where the shutter is attached, and FIG. 21(B) is a drawing showing the position to which the shutter is moved to expose the developer outlet.
FIGS. 23(A), 23(B), and 23(C) are a perspective view of the developer supply container having no small diameter portion(internal diameter φ of 36), perspective view of the developer supply container having a small diameter portion(internal diameter φ of 34), and perspective view of the developer supply container having a small diameter portion (internal diameter φ of 25), respectively.
FIGS. 25(A) and 25(B) are drawings for showing the ratio between the developer outlet and container proof of the developer supply container.
FIGS. 26(A) and 26(B) are drawings for showing the structures of the top and bottom members of the main assembly of the developer supply container, and the detailed drawing of the baffling plates.
Hereinafter, the preferred embodiments of the present invention will be described in detail with reference to the appended drawings. However, the measurements, materials, and shapes of the structural components in the following embodiments, and their relative positions should be optimally altered depending on the structures of the apparatuses to which the present invention is applied, and the various conditions related thereto. In other words, unless specifically stated, the following embodiments of the present invention are not intended to limit the scope of the present invention.
(Embodiment 1)
Next, the first embodiment of the present invention will be described with reference to the appended drawings. First, referring to
(Electrophotographic Image Forming Apparatus)
The image forming apparatus also has a rotary type developing apparatus 30 as a developing means, which is immediately next to the latent image forming portion, the central component of which is the photoconductive drum 19. The structure of the rotary type developing apparatus 30 is as follows. That is, the rotary type developing apparatus 30 comprises a rotary 26, which is a frame rotatable in a predetermined direction. It is disposed so that its periphery is virtually in contact with the peripheral surface of the photoconductive drum 19. The internal space of the rotary 26 is divided, in terms of its rotational direction, into four chambers in which four different developing devices are mountable, one for one, to develop (visualize) the electrostatic latent images formed on the peripheral surface of the photoconductive drum 19. The four different developing devices are a developing device 7Y for developing a latent image into a yellow toner image, a developing device 7M for developing a latent image into a magenta toner image, a developing device 7C for developing a latent image into a cyan toner image, and a developing device 7Bk for developing a latent image into a black tone image.
As the above described rotary 26 is rotated, these four different developing devices are sequentially moved to a position (corresponding to where developing device 7Y is in
The developer inlet portion 8 of the developing device 9 is structured so that not only does it receive and store the developer discharged from the developer supply container 1 by the orbital movement of the developer supply container 1 caused by the rotation of the rotary type developing apparatus 26, but also, it supplies the developer to the developing device 9 by a predetermined amount in response to the demand from the developing device 9. Each developing device 9 has a pair of developer conveying members 9a, which are disposed in the developing device and are opposite in the direction in which they convey the developer. Each developing device 9 also has a development sleeve 9b, which internally holds a magnet and is rotationally supported by its shaft. In operation, a magnetic brush is formed by attracting the mixture of the toner particles and carrier particles to the peripheral surface of the development sleeve 9b, and the toner particles adhering to magnetic particles are supplied to the photoconductive drum 19.
(Developer Supply Container)
Referring to
(Container Main Assembly)
Referring to
The container main assembly 2 has a developer outlet 2a, a shutter guide 2b, a knob guide 2c, and a plurality of conveyance ribs 2d.
As for the shape of the container main assembly 2 in terms of the sectional view, it is noncircular. More specifically, it looks as if it was formed by attaching a parallelepiped to a semicircle. The length of the container main assembly 2 is approximately 350 mm. The container main assembly 2 has two sections in terms of its lengthwise direction, one section being smaller in diameter than the other. The diameter of the semicircular portion of the section with the smaller diameter is 25 mm and has the developer outlet 2a.
Giving the container main assembly 2 the above described shape, that is, such a shape that its cross sectional shape perpendicular to the lengthwise direction of the main assembly 2 becomes a shape other than a circular shape, makes it possible to best utilize the limited internal space of the rotary type developing apparatus into which the developer supply container 1 is mounted. In other words, it can increase the amount of the developer which can be filled into each developer supply container, while leaving the shape of the rotary type developing apparatus as it is.
The container main assembly 2 in this embodiment comprising the top and bottom halves 2-1 and 2-2 is manufactured using the following method. First, the top and bottom halves 2-1 and 2-2 are separately molded, and then, are welded to each other by an ultrasonic welding method (FIGS. 4 and 5).
(Developer Outlet)
The opening of the developer outlet 2a is rectangular, and its size is 10 mm×15 mm. It is in the peripheral wall of the container main assembly 2, being positioned 40 mm inward of one of the end walls, in terms of the lengthwise direction of the container main assembly 2. The developer in the container main assembly 2 is discharged through the developer outlet 2a into the corresponding developing device of the main assembly of an image forming apparatus.
Placing the developer outlet 2a in the peripheral wall of the container main assembly 2 can reduce the amount of the developer which cannot be discharged from the container main assembly 2, compared to a developer supply container having the developer outlet in one of its end walls.
Further, making the measurement of the developer outlet 2a, in terms of the lengthwise direction, shorter than the entire length of the container main assembly 2 can reduce the amount of the contamination traceable to the developer adhesion.
(Shutter Guides)
The shutter guides 2b are disposed next to the developer outlet 2a of the container main assembly 2, and are a pair of parallel ribs shaped so that their cross sections look like a key. The shutter 3 is engaged with these shutter guides 2b so that it can be moved about the axial line of the afore-mentioned semicircular portion of the container main assembly 2, following the curvature of the semicircular portion.
(Knob Guide)
The knob guide 2c is a disk-like rib, and is located at one of the lengthwise end portions of the container main assembly 2. The knob 5 is attached to the container main assembly 2 by engaging the claw portion (unshown) of the knob 5 with the knob guide 2c.
(Conveyance Ribs)
The container main assembly 2 has a plurality of conveyance ribs 2d for conveying the developer in the container main assembly 2 toward the developer outlet 2a. The conveyance ribs 2d are erected in parallel on the internal surface of the peripheral walls of the container main assembly 2, which are curved with respect to the direction perpendicular to the lengthwise direction of the container main assembly 2. More specifically, the plurality of conveyance ribs 2d are grouped into two sets: the top and bottom sets separated in terms of the circumferential direction perpendicular to the lengthwise direction of the container main assembly 2. In this embodiment, the heights of the conveyance ribs belonging to the larger diameter section of the container main assembly 2 are 5 mm, whereas the heights of the conveyance ribs belonging to the smaller diameter section of the container main assembly 2 are 2.5 mm. The two sets of conveyance ribs are attached to the top and bottom members 2-1 and 2-2 of the container main assembly 2, respectively. The number of the conveyance ribs of the top member 2-1 is 6 and that of the bottom member 2-2 is 7 (FIGS. 4 and 5).
Organizing the conveyance ribs 2d into the above described two sets, or the top and bottom sets separated in terms of the circumferential direction perpendicular to the lengthwise direction of the container main assembly 2, as well as providing a gap between adjacent two conveyance ribs, makes it possible to efficiently loosen or fluff the body of developer so that the developer can be smoothly discharged from the developer outlet 2a.
Further, the container main assembly 2 in this embodiment can be manufactured by bonding the individually formed top and bottom members. In other words, the container main assembly 2 can be assembled from the minimum number of components, and therefore, its manufacture cost is lower.
(Top and Bottom Members of Container Main Assembly)
All of the conveyance ribs 2d, except for one, of the top and bottom members of the container main assembly are tilted so that the developer outlet side end of each rib will be on the trailing side with respect to the direction in which the container main assembly is orbitally moved. Next, the angle of these conveyance ribs will be described in detail with reference to the bottom member 2-2 of the container main assembly 2 shown in FIG. 4.
Referring to
Each of the conveyance ribs in the top and bottom members 2-1 and 2-2 of the container main assembly 2 is in the form of a piece of flat plate. In other words, it has such a shape that appears like a straight line, as seen the from the removal direction of the metallic molds during the molding of the top and bottom members 2-1 and 2-2. In the case of a container having an internal spiral rib, each of the conveyance ribs in the top and bottom members 2-1 and 2-2 of the container main assembly 2 is in the form of a piece of twisted plate, regardless of the angle of the sectional view, as shown in FIG. 10.
Referring to
Referring to
If the angle Y of the conveyance ribs 2d is no more than 20°, it is difficult for the developer particles to slide down on the conveyance ribs 2d, and therefore, the developer conveyance speed is lower, whereas if it is no less than 70°, it is necessary to increase the number of the conveyance ribs 2d, reducing thereby the internal space of the container main assembly 2.
Therefore, the angle Y of the conveyances rib 2d is made to be within the aforementioned range, so that the developer is conveyed at a preferable rate.
Further, referring to
(Manufacturing Method for Container Main Assembly)
A developer supply container can be manufactured by welding or gluing two or more parts formed by an injection molding method, an extrusion molding method, a blow molding method, etc. In this embodiment, the top and bottom members 2-1 and 2-2, shown in
The employment of the above described manufacturing method makes it possible to manufacture a developer supply container without wasting resin. Although, in this embodiment, shock resistant polystyrene was used as the material for the developer supply container 1, other substances may be used
(Shutter)
Referring to
Between the shutter 3 and container main assembly 2, a sealing member 4 is disposed, hermetically sealing the developer outlet 2a by remaining compressed by the shutter 3.
(Manufacturing Method for Shutter)
The shutter 3 is desired to be formed of plastic with the use of an injection molding method. However, other materials and other methods may be used. As the material for the shutter 3, a substance, the rigidity of which is greater than a certain level, is preferable. In this embodiment, it is manufactured using the combination of highly slippery ABS resin and an ejection molding method.
(Sealing Member)
Referring to
(Knob)
Also referring to
(Mounting of Developer Supply Container into Image Forming Apparatus)
Next, how the developer supply container 1 is mounted into an image forming apparatus, and the state of the developer supply container 1 in operation, will be described.
Referring to
Next, referring to
The positioning of the developer supply container 1 during the mounting of the developer supply container 1 into an image forming apparatus, and the method for mounting it into an image forming apparatus, are not limited to the above described ones. In other words, the optimal position and method may be chosen in consideration of the structure of the main assembly of the image forming apparatus.
The developer supply container 1 is mounted into the rotary type developing apparatus in such a manner that it does not rotates about its axial line, and that it is orbitally moved about the axial line of the rotary type developing apparatus by the rotation of the rotary type developing apparatus. Thus, it is unnecessary to provide the container main assembly with a structure for receiving the force for rotational driving of the container main assembly. Therefore, not only is the developer supply container lower in cost, but also, it is capable of contributing to the cost reduction of the image forming apparatus main assembly.
(Operation of Developer Supply Container)
Next, referring to
The container main assembly 2 is filled with a predetermined amount of developer. Then, it is mounted into the rotary type developing device, following the above described steps, and then, is unsealed.
While images are formed, the developer in the developing device 9 is gradually consumed. Meanwhile, the developer conveying member 8a in the developer inlet portion 8 is rotated for a predetermined length of time, in response to the signals from the means for detecting the amount of the developer in the developing device 9 and the ratio between the developer and carrier in the developer device 9, so that the developer is sent into the developing device 9 in order to keep roughly constant the ratio between the developer and carrier in the developing device 9.
Referring to
In the drawing, this rotary type developing apparatus rotates in the counterclockwise direction, and each rotational movement is limited to 90° so that as it stops, the designated developing device 9 is positioned to oppose the photoconductive drum. In this embodiment, the designated developing device 9 opposes the photoconductive drum at the location 7a, which hereinafter will be referred to as development station. The developer conveying member 9a and development sleeve 9b of each developing device 9 can be driven only when the developing device 9 is at the development station 7a; the driving force from the image forming apparatus main assembly is transmitted to the developing device 9 only when the developing device 9 is at the development station 7a. In other words, the developing devices 9 and developer inlet portions 8 which are at the locations 7b 7c, and 7d, that is, the locations other the development station 7a, do not operate.
The developer supply container may be mounted or removed at any of these four locations. However, the locations other than the development station 7a are preferable. It is best for the developer supply container to be mounted or removed at the location 7c at which the opening of the developer outlet 2a faces upward. In this embodiment, therefore, the developer supply container is mounted or removed at the location 7c.
Next, referring to
The developing device 9 and developer inlet portion 8 operate at the development station 7a. As they operate, the amount of the developer in the developer inlet portion 8 reduces, in particular, from the upstream side, that is, the adjacencies of the joint between the developer outlet 2a of the developer supply container 1 and the developer inlet portion 8.
The developer supply container 1 is structured so that it will remain directly above the developer inlet portion 8. Therefore, as the amount of the developer in the developer inlet portion 8 reduces, the portion of the developer in the end portion of the developer supply container 1 falls, due to its own weight, through the developer outlet 2a, into the developer inlet portion 8.
In other words, when a given developing device is at the location 7a, that is, the location at which the developing device performs the development process, the opening of the developer outlet 2a of the developer supply container 1 mated to this developing device faces roughly downward, that is, the gravity direction. Therefore, the developer is naturally discharged (falls); as the developing device is moved to the development location at which the developer is consumed, the developer is efficiently supplied to the developer.
Even if there is not enough amount of the developer in the end portion of the developer supply container 1, the developer in the other parts of the developer supply container 1 is conveyed to the end portion of the developer supply container 1 by the conveyance ribs 2d while the rotary type developing apparatus rotates once. Thus, by the time the developing device returns to the development station 7a, the developer inlet portion 8 is supplied with the developer.
The position of the developer outlet of the developer supply container 1 relative to the developer inlet portion 8a when the developer supply container 1 is at the development station 7a is optional. However, the developer outlet is desired to be diagonally above, preferably, directly above, the developer inlet portion 8a when the developer supply container 1 is at the development location 7a. Even the structural arrangement is such that at the development location 7a, the developer is not allowed to naturally fall from the developer supply container 1 into the developer inlet portion 8, there is a time when the developer supply container 1 is positioned above the developer inlet portion 8 each time the rotary type developing apparatus rotates. Therefore, it is assured that the developing device is supplied with the developer.
After the formation of two A4 copies or one A3 copy, this rotary type developing apparatus is rotated 90° to switch developing devices. The time required for the switching is roughly 0.3 second, and the time during which the rotary type developing apparatus remains stationary for image formation is roughly 1.2 second. The peripheral velocity of the rotary type developing apparatus during its movement for developing device switch is approximately 0.7 m/second, and the diameter φ of the rotary type developing apparatus is 190 mm.
The diameter of the rotary type developing apparatus means the maximum diameter of the rotary type developing apparatus, that is, the diameter of the rotary type developing apparatus when the developing apparatus is holding all the developer supply containers it is capable of holding. Thus, the distance from the rotational axis of the rotary type developing apparatus to the outermost peripheral point of a given developing device on the rotary type developing apparatus, that is, the maximum radius of the rotary type developing apparatus constitutes the radius of the orbit of the given developing device, and the speed of this outermost peripheral point of the given developing device constitutes the peripheral velocity of the rotary type developing apparatus.
The internal space of the rotary type developing apparatus in this embodiment is divided into four sub-spaces of an equal size, into which four developing devices 9Bk, 9Y, 9M, and 9C, different in the color of the developer therein, are mounted one for one. However, the internal space may be divided into sub-spaces different in size in order to accommodate developing devices different in size, so that a developer supply container, for example, the developer supply container 1Bk for the black developer, the developer in which is higher in usage frequency, can be increased in internal volume relative to the rest of the developer supply container (color developer supply containers). This type of structural arrangement is also compatible with the present invention, and brings forth the similar effects as those described above.
The developer stored in the developer supply container in this embodiment may be any of the followings: single component developer, two-component developer, two-component carrier, mixture of two-component toner and two-component carrier, etc.
(Tests)
The spiral rib in accordance with the prior art, and the conveyance rib in accordance with the present invention, were tested to compare them in terms of developer discharge performance. A developer supply container, such as the one in the first embodiment, the cross section of which is noncircular, cannot be provided with a spiral rib. Therefore, tests were carried out using cylindrical developer supply containers, which were φ 40 in internal diameter, and 350 mm in length (roughly 430 cc).
Shown in
The height and pitch of the spiral rib of the developer supply container in
In comparison, the height of the conveyance ribs in the developer supply container in
These developer supply containers each were filled with 180 g of the developer, and were tested for developer discharge performance, with the use of a jig, a simplified form of the rotary type developing apparatus, (created by removing developing devices from rotary type developing apparatus so that amount of developer discharged from developer outlet of each developer supply container can be directly measured). The incremental rotational angle of the jig was set to 90° (90°×4; 90°→90°→90°→90°). Its moving time per 90° C. was set to roughly 0.3 second, and the time during which the jig was kept stationary for image formation was set to roughly 1.2 second. The peripheral velocity of the jig during its movement for developing device switch was set to approximately 0.7 m/second, and the diameter φ of the jig was 190 mm.
(Results)
As for the amount of the developer remaining in the developer supply container after the effective developer depletion from the developer supply container (discharging of developer was stopped when amount of developer discharged per incremental rotation of developing apparatus fell below 0.1 g), it was 0.9 g for the developer supply container with the spiral rib, whereas it was 1.1 g for the developer supply container, which had the conveyance ribs in accordance with the present invention. In other words, there was virtually no difference between the two developer supply containers. However, the total number of rotations the container with the spiral rib required to be depleted of the developer therein was roughly 110 times, whereas that for the developer supply container with the conveyance ribs in accordance with the present invention was roughly 60 times.
The results of this test were given in the form of a graph, in FIG. 14. The solid line represents the cumulative ratio of the developer discharged from the developer supply container with the spiral rib, and the dotted line represents the cumulative ratio of the developer discharged from the developer supply container with the conveyance ribs in accordance with the present invention.
(Analysis)
As described above, the developer supply container having the conveyance ribs in accordance with the present invention was faster in the developer discharge speed than the developer supply container having the spiral rib in accordance with the prior art.
The reasons for the above results will be addressed based on the shapes of the spiral rib and conveyance ribs.
Referring to
In comparison, the conveyance ribs in accordance with the present invention are arcuately bent, and each conveyance rib of the top member of the container main assembly overlaps with the corresponding conveyance rib of the bottom member of the container main assembly, as shown in FIG. 13. Thus, as this developer supply container is orbitally moved by the rotation of the rotary type developing apparatus, the developer is conveyed in various directions by these conveyance ribs, because the direction of the force the developer receives from each conveyance rib varies depending on with what part of the conveyance rib the developer comes into contact. As a result, while the layer of the powdery developer is conveyed and guided by each conveyance rib, it is repeatedly subjected to a combination of a compression process (by gently angled surfaces), a expansion process (by sharply angled surfaces), and a compression process (by gently angled surfaces). This phenomenon that the developer layer becomes fluid by being fluffed up by the conveyance rib also occurs at other conveyance ribs. Therefore, by the time a given portion of the body of the developer arrives at the developer outlet to be discharged, it will have been well fluidized.
Further, as the developer supply container is orbitally moved by the rotation of the rotary type developing apparatus, the distance between the aforementioned two sets of conveyance ribs, that is, the set of conveyance ribs in the top member of the container main assembly and the set of conveyance ribs in the bottom member of the container main assembly, repeatedly turns vertical, causing the given portion of the body of the developer to fall through the air. As a result, the given portion of the developer is fluffed up by the air; it is fluidized. Thus, the given portion of the developer does not block the developer outlet, being therefore smoothly discharged therefrom; it is discharged at a higher speed.
It is evident from
As described above, according to this embodiment of the present invention, the developer is conveyed, while being stirred, to the developer outlet, by the functions of the plurality of parallel conveyance ribs 2d grouped in two sets, as described above, in which the parallel conveyance ribs 2d are tilted relative to the rotational axis of the rotary type developing apparatus, and also overlap in the developer conveyance direction. Therefore, even after the developer in the developer supply container agglomerates and/or becomes compacted in the developer supply container due to the vibrations during the shipment of the developer supply container and/or because the developer supply container is stored unattended under harsh conditions, the developer can be smoothly discharged through the developer outlet.
Further, the developer supply container can be manufactured (molded) using an injection molding method, without increase in material cost and reduction in the internal volume of the container main assembly, making it easier to find and choose flame resistant substances suitable as the material for the developer supply container.
(Embodiment 2)
Next, the developer supply container in the second embodiment of the present invention will be described with reference to
The developer supply container in this second embodiment of the present invention shown in
First, referring to
(Developer Outlet)
The opening of the developer outlet 2a is rectangular, and its size is 10 mm×15 mm. It is in the peripheral wall of the container main assembly 2, being positioned 24 mm inward of one of the end walls, in terms of the lengthwise direction of the container main assembly 2. The developer in the container main assembly 2 is discharged through the developer outlet 2a into the corresponding developing device of the main assembly of an image forming apparatus.
(Shutter Guides)
The shutter guides 2b are disposed next to the developer outlet 2a of the container main assembly 2, and are a pair of parallel ribs shaped so that their cross sections look like a key. The shutter 3 is engaged with these shutter guides 2b so that it can be moved back and forth along the flat surface of the container main assembly 2.
(Knob Guide)
The knob guide 2c is a disk-like rib, and is located at one of the lengthwise end portions of the container main assembly 2. The knob 5 is attached to the container main assembly 2 by engaging the claw portion (unshown) of the knob 5 with the disk-like rib of the knob guide 2c.
(Particle Conveyance Ribs)
The container main assembly 2 has a plurality of conveyance ribs 2d for conveying the developer in the container main assembly 2 toward the developer outlet 2a. The conveyance ribs 2d are erected in parallel on the internal surface of the peripheral walls of the container main assembly 2. The height of each rib is 5 mm. As for the thickness of each rib, it is 1 mm at the top and 1.5 mm at the base, being therefore in the form of a parallelepiped.
The structures of the shutter 3, sealing member 4, and knob 5 are the same as those in the first embodiment, and therefore, will not be described here.
Next, referring to
Each of the developer conveyance ribs in the top and bottom members of the container main assembly 2 is in the form of a piece of flat plate. In other words, it has such a shape that appears like a straight line, as seen the from the removal direction of the metallic molds during the molding of the top and bottom members 2-1 and 2-2. Incidentally, the base portion (portion next to internal surface of container) of the conveyance rib is made thicker for reinforcement.
(Method for Manufacturing Container Main Assembly)
A developer supply container can be manufactured by welding or gluing two or more parts formed by an injection molding method, an extrusion molding method, a blow molding method, etc. In this embodiment, the top and bottom members 2-1 and 2-2, shown in
The employment of the above described manufacturing method makes it possible to manufacture a developer supply container without wasting resin. Although, in this embodiment, shock resistant polystyrene was used as the material for the developer supply container 1, other substances may be used.
The state of the developer supply container 1 in an image forming apparatus, and the state of the developer supply container 1 being in operation in the rotary type developing apparatus 30, are the same as those in the above described first embodiment, and therefore, will not be described here.
Next, referring to
This rotary type developing apparatus rotates in the counterclockwise direction, and each rotational movement is limited to 120° so that as it stops, the developing device 9 opposing the photoconductive drum can be removed. Also in the case of the rotary type developing apparatus shown in
The developer supply container may be mounted or removed at any of these three locations. However, the locations other than the development station 7a are preferable. In this embodiment, the developer supply container is mounted or removed at the location 7c.
After the formation of two A4 copies or one A3 copy, this rotary type developing apparatus is rotated 120° to switch developing devices. The time required for the switching is roughly 0.3 second, and the time during which the rotary type developing apparatus remains stationary for image formation is roughly 1.5 second. The peripheral velocity of the rotary type developing apparatus during its movement for developing device switch is approximately 0.8 m/second, and the diameter φ of the rotary type developing apparatus is 140 mm.
The above described second embodiment can offer the following effects, in addition to the various effects of the first embodiment.
First, in order to make it possible to supply, on demand, the black developer (Bk) used more frequently than the color developers, the developer supply container Bk for containing the black developer (Bk) can be disposed independently from the rotary 26 of the rotary type developing apparatus, and also, the developer supply container Bk can be provided with a driving means independent from the driving means for driving the rotary type developing apparatus. Therefore, the developing device for printing a monochromatic black copy can be supplied with developer, without rotating the rotary type developing apparatus. In addition, the developer capacity of the black developer supply container can be easily increased.
In the preceding embodiments, the number of the developing devices held by the rotary type developing apparatus was three or four. However, it does not need to be limited to three or four; it may be optimized as necessary.
The image forming apparatuses in the preceding embodiments were copying machines. The application of the present invention, however, is not limited to a copying machine. For example, the present invention is also applicable to such an image forming apparatus as a printer, a facsimileing machine, etc., other than a copying machine. Regarding an intermediary transferring means, the present invention is also applicable to an image forming apparatus which employs a transfer medium bearing member, for example, a transfer-conveyance belt, instead of a transfer drum, so that a plurality of toner images different in color are sequentially transferred in layers onto a transfer medium, for example, a piece of paper, on the transfer medium bearing member, or an image forming apparatus, which employs an intermediary transferring member, onto which a plurality of toner images different in color are sequentially transferred in layers, and from which the plurality of the layered toner images are transferred all at once onto a transfer medium. The application of the present invention to such image forming apparatuses offers the same effects as those described above.
As described above, according to the above described embodiments, the developer supply container can be manufactured (molded) using an injection molding method, without increase in material cost and reduction in the internal volume of the container main assembly, making it easier to find and choose flame resistant substances suitable as the material for the developer supply container.
Further, even after the developer in the developer supply container agglomerates and/or becomes compacted in the developer supply container because the developer supply container is subjected to the vibrations during the shipment of the developer supply container and/or because the developer supply container is stored unattended under harsh conditions, the developer is loosened and fluffed by the vertical gap between each conveyance rib in the top member of the developer supply container main assembly and the corresponding conveyance rib in the bottom member, being thereby enabled to be smoothly discharged through the developer outlet.
Moreover, the developer conveyance range, in terms of the rotational axis of the rotary type developing apparatus, of each conveyance rib overlaps with those of the adjacent conveyance ribs (if image of conveyance rib on top side is projected onto corresponding ribs on bottom side). Therefore, the developer is prevented from slipping through the vertical gap between the adjacent two conveyance ribs. Therefore, the developer is conveyed at a higher speed, and is discharged at a higher speed.
Further, the developer is efficiently loosened and fluffed by the presence of the vertical gaps between the adjacent two conveyance ribs, being therefore smoothly discharged through the developer outlet.
Further, the structural design of the developer supply container main assembly in this embodiment is such that the developer supply container can be formed by joining two members molded by an injection molding method. Therefore, the developer supply container in this embodiment can be inexpensively manufactured.
After being conveyed to the adjacencies of the developer outlet by the conveyance ribs, all of the given portions of the body of developer are not immediately conveyed to the developer outlet. Instead, it is made to detour before it is discharged. Therefore, the developer outlet is prevented from being blocked by the portion of the body of developer having arrived at the developer outlet. The redirected portion of the body of developer is further stirred before it is guided toward the developer outlet. Thus, it will be smoothly discharged upon its arrival at the developer outlet.
The developer supply container is orbitally moved with the utilization of the rotation of the rotary type developing apparatus, making it unnecessary to provide the developer supply container with members for conveying and discharging the developer, and the structure for receiving the force for rotationally driving the developer supply container, reducing thereby not only the developer supply container cost, but also the cost of the image forming apparatus main assembly.
The limited internal space of the rotary type developing apparatus is efficiently used by giving to the main assembly of the developer supply container, such a configuration that makes the cross section of the container main assembly noncircular. Therefore, the developer capacity of the developer supply container is greater compared to that of a developer supply container in accordance with the prior art.
The angle of each conveyance rib relative to the rotational axis of the rotary type developing apparatus is in a range of 20°-70°, generating thereby a desirable amount of developer conveyance force.
Further, the force which the developer layer receives as the developing apparatus is rotated changes in direction as the developing apparatus is rotate. Therefore, the developer layer is more efficiently fluidized by this force, and therefore, the developer is discharged in a more desirable manner. More concretely, as the developer is conveyed, it is repeatedly subjected to a combination of a compression process and a expansion process. As a result, the developer is fluffed up with air; it is fluidized. In other words, the developer is improved in dischargeability.
(Embodiment 3)
Next, the third embodiment of the present invention will be described, in which the main assembly of a developer supply container is reduced in diameter across the range in which the developer outlet is present. First, however, the details of the developer supply container will be given again.
(Container Main Assembly)
To described again the shape of the container main assembly 2, the container main assembly 2 comprises a larger diameter portion 2L and a smaller diameter portion 2S. In terms of the sectional view, the large diameter portion 2L is a combination of a semicircle with an external diameter of 36 mm and a parallelepiped, whereas the smaller diameter portion 2S is a combination of a semicircle with an external diameter of 25 mm and a parallelepiped. The overall length of the container main assembly 2 is roughly 350 mm. The length of the small diameter portion 2S, the peripheral wall of which has a developer outlet 2a, is roughly 110 mm, and the length of the large diameter portion 2L is roughly 240 mm. At the joint between the smaller and larger diameter portions, there is a step between the internal surfaces of two semicircular portions, but there is no step between the internal surfaces of the two parallelepipedic portions. In other words, the internal surfaces of the parallelepipedic portions of the larger and smaller diameter portions 2L and 2S form a flat surface virtually parallel to the rotational axis of the rotary type developing apparatus (“virtually parallel” does not means “perfectly parallel”, and means “small amount of error is permissible”).
(Shutter Guides)
(Knob Guide)
The knob guide 2c is a disk-like rib, and is located at one of the lengthwise end portions of the container main assembly 2. The knob 5 is attached to the container main assembly 2 by engaging the claw portion of the knob 5 (
(Conveyance Ribs)
The container main assembly 2 has a plurality of conveyance ribs 2d for conveying the developer in the container main assembly 2 toward the developer outlet 2a. The conveyance ribs 2d are erected in parallel on the internal surface of the peripheral walls of the container main assembly 2. More specifically, the plurality of conveyance ribs 2d are grouped into two sets: the top and bottom sets separated in terms of the circumferential direction perpendicular to the lengthwise direction of the container main assembly 2. The conveyance ribs 2d belonging to the large diameter portion 2L are 5 mm in height, and 1 mm in thickness, whereas the conveyance rib belonging to the smaller diameter portion of the container main assembly 2 having the developer outlet are 2.5 mm in height. The number of the conveyance ribs, as the second set of conveyance ribs, of the top member 2-1 as the second member of the container main assembly is 6 and the number of the conveyance ribs, as the first set of conveyance ribs, of the bottom member 2-2 as the first member of the container main assembly is 7 (FIGS. 4 and 5).
The each of the conveyance ribs 2d of the top and bottom members of the container main assembly is tilted so that the developer outlet side of the rib 2d constitutes the trailing side of the rib 2d in terms of the orbital direction of the developer supply container. Next, referring to
Referring to
Each of the conveyance ribs in the top and bottom members 2-1 and 2-2 of the container main assembly is in the form of a piece of flat plate. In other words, it has such a shape that appears like a straight line, as seen the from the removal direction of the metallic molds during the molding of the top and bottom members 2-1 and 2-2.
Referring to
Referring to
The relationship between the developer outlet 2a and the conveyance rib 2d-1 next to the developer outlet 2a is as shown in FIG. 5. That is, the conveyance rib 2d-1 is connected to the upstream side of the developer outlet 2a. Therefore, after being conveyed to the adjacencies of the developer outlet 2a, the developer in the container main assembly are not immediately discharged from the developer outlet 2a as the developer supply container is orbitally moved. Instead, the developer remains in the range in which the developer outlet 2a is, and is further stirred, being enabled to be more easily discharged.
(Shutter)
Next, referring to FIGS. 20(A) and 20(B), the details of the shutter 3 will be described. Referring to
In this embodiment, the developer supply container becomes unsealed as the shutter 3 is moved in the direction indicated by an arrow mark in FIG. 2.
Between the shutter 3 and container main assembly 2, a sealing member 4 is disposed, hermetically sealing the developer outlet 2a by remaining compressed by the shutter 3.
The one end of the shutter 3 is provided with a shutter gear 3a. As the shutter gear 3a is rotated by the rotational force which the shutter gear 3a receives from the driving force transmission gear on the image forming apparatus main assembly side, the shutter 3 is orbitally moved. As a result, the opening of the developer outlet is unsealed.
The shutter 3 is provided with a bridge-like portion 3d, which increases the strength of the shutter 3a.
The shutter 3 is provided with a shutter sheet 3c, which is pasted to the shutter 3 with the use of double-sided adhesive tape. As for the material for the shutter sheet 3c, a piece of single or compound layers, as substrate, of polyester, biaxially oriented polypropylene (OPP), polyamide, polyethylene, or fluorinated resin, the surface of which is coated with silicone oil, silicone wax, siliconized paint, or the like, is used.
With the combination of the above described structural arrangement and materials, the siliconized paint, on the surface of the shutter sheet 3c, is present in the contact area between the sealing member 4 and shutter sheet 3c. Therefore, the amount of the force necessary to unseal the container main assembly is relatively small in spite of the structural arrangement which keeps the sealing member 4 compressed against the container main assembly
(Manufacturing Method for Shutter)
The shutter 3 is desired to be formed of plastic with the use of an injection molding method. However, other materials and other methods may be used. As the material for the shutter 3, a substance, the rigidity of which is greater than a certain level, is preferable. In this embodiment, it is molded using the combination of highly slippery ABS resin and an ejection molding method. Then, the shutter sheet 3c is pasted to the molded piece to complete the shutter 3.
(Method for Attaching Shutter 3)
The shutter 3 is attached in the following manner. In the case of the container main assembly 2 in this embodiment, the smaller diameter portion, that is, the first portion, has the developer outlet 2a, preventing the shutter 3 from being ordinarily attached from the end. Thus, each shutter guide 2b is provided with a recess 2b1 (FIG. 19). In order to attach the shutter 3 to the container main assembly 2, first, the shutter 3 is placed against the container main assembly 2 so that it aligns with the theoretical open position (FIG. 21(A)) of the shutter 3, and then, it is slid to the theoretical closed position of the shutter 3. Precisely speaking, the portion of the container main assembly 2, against which the shutter 3 is positioned before it is slid back to the closed position, is slightly off to the downstream side from the theoretical closed position, in terms of the closing direction of the shutter. This structural arrangement is made to prevent the shutter 3 from becoming disengaged during the unsealing operation.
(Sealing Member)
Referring to
(Knob)
Also referring to
The knob 5 also comprises a knob locking portion 5e and a knob unlocking portion 5f, which are on the opposite side of the knob 5 with respect to the knob gear 5b. The knob locking portion 5e engages with the locking projection on the container main assembly side, preventing the knob 5 from rotating during the shipment. As the developer supply container is mounted into a developing device, the knob unlocking portion 5f of the knob 5 engages with the projection on the developing device side, and is moved toward the knob 5. As a result, the knob locking portion 5e is disengaged from the locking projection on the container main assembly side, allowing the knob 5 to be rotated.
(Method for Manufacturing Knob)
The knob 5 is also desired to be manufactured with the use of the combination of plastic and an injection molding method, as is the shutter 3. In this embodiment, it was manufactured with the use of the combination of shock resistant polystyrene and an injection molding method.
At this time, the effects of the shape (reduction of internal diameter, across range in which developer outlet is present) of a developer supply container (container main assembly) upon the manner in which developer is discharged from the developer supply container will be described with reference to the test carried out to verify the effects.
(Test)
The following test was carried out to verify that, in terms of the manner in which developer is discharged from a developer outlet, a developer supply container structured so that the main assembly 2 of the developer supply container essentially comprises a larger diameter portion 2L having no developer outlet and a smaller diameter portion 2S having a developer outlet, and also so that across a certain range of the circumferential direction of the joint between the larger and smaller diameter portions 2L and 2S, the internal surfaces of the larger and smaller diameter portions 2L and 2S are level, is superior to a developer supply container having no small diameter portion.
This test was carried out using three developer supply containers, that is, a developer supply container (φ 36) with no smaller diameter portion, a developer supply container with a smaller diameter portion (φ 31), and a developer supply container with a smaller diameter portion (φ 25). The perspective views of the developer supply containers used in this test are given in
Three developer supply containers (A), (B), and (C) were filled with developer so that they became equal in the bulk density of the developer therein at 0.43 g/cc (A: 185 g; B: 178 g; and C: 170 g), and were tested for developer discharge performance, with the use of a jig, a simplified form of the rotary type developing apparatus, (created by removing the developing devices from the rotary type developing apparatus so that the amount of the developer discharged from the developer outlet 2a of each developer supply container can be directly measured). The incremental rotational angle of the jig was set to 90° (90°×4; 90°→90°→90°→90°). Its moving time per 90° was set to roughly 0.3 second, and the time during which the jig was kept stationary for image formation was set to roughly 1.2 second. The peripheral velocity of the jig during its movement for developing device switch was set to approximately 0.7 m/second, and the diameter φ of the jig was 190 mm.
(Results)
With respect to the amount of the developer remaining in the developer supply container after the effective developer depletion from the developer supply container (discharging of developer was stopped when amount of developer discharged per incremental rotation of developing apparatus fell below 0.1 g), there were no differences among the above described three developer supply containers. However, the total number of rotations the container with no smaller diameter portion shown in FIG. 23(A) required to be depleted of the developer therein was roughly 120 times, whereas those for the developer supply container with the smaller diameter portion (internal diameter φ 31) in FIGS. 23(B) and developer supply container with the smaller diameter portion (internal diameter φ 25) in FIG. 23(C) in accordance with the present invention were roughly 110 times and 70 times, respectively.
The results of this test were given in the form of a graph, in FIG. 24. It is evident from this graph that the ascending order of the three developer supply containers in terms of the developer discharge performance is: developer supply container with no smaller diameter portion→discharge supply container with small diameter portion (internal diameter φ 31)→developer supply container with smaller diameter portion (internal diameter φ 25).
(Analysis)
Next, the reasons for the above described results will be described based on the shapes of the developer supply containers The ratio of the developer outlet 2a to the developer storage portion of the developer supply container 1 was increased by reducing the diameter of the section (first section) of the developer supply container 1, having the developer outlet 2a, to that of the other section (second section). Therefore, the developer discharge performance increased. FIGS. 25(A), 25(B), and 25(C) are sectional views of the developer supply containers shown in FIGS. 23(A), 23(B), and 23(C), at planes perpendicularly intersectional to the corresponding developer outlets 2a, respectively. The developer in each of the developer supply containers is conveyed to the adjacencies of the developer outlet, by the orbital movement of the developer supply container, and then, is discharged through the developer outlet. In the drawing, V stands for the velocity of the developer in the develop supply container during this orbital movement of the developer supply container 1; Vx stands for the horizontal component of V; and Vy stands for vertical component of V, that is, the component which acts in the direction to cause the developer to fall. The greater the ratio of the developer outlet 2a relative to the developer storage portion, the greater the component Vy. Thus, the greater the ratio of the developer outlet 2a relative to the developer storage portion, the greater the developer discharge performance. Further, in a certain range in terms of the circumferential direction of the developer supply container 1, the internal surface of the larger diameter portion 2L of the developer supply container 1 is level with that of the smaller diameter portion 2S of the developer supply container 1, allowing the developer to be smoothly conveyed from the larger diameter portion 2L to the smaller diameter portion 2S. Thus, the above described results were thought to have come from the synergetic effects of these two aspects of the structural arrangement in this embodiment. In addition, even if the developer is in the agglomerated state, the presence of step (vertical distance) between the internal surface of the larger diameter portion 2L and that of the smaller diameter portion 2L, in the range, other than the range in which the two surfaces are level, in terms of the circumferential direction of the developer supply container 1, loosens, fluidizing thereby, the agglomerated developer, adding thereby to the effects of the above described two aspects of the structural arrangement in this embodiment.
As described above, in this embodiment, the developer in the agglomerated state is loosened, that is, fluidized, by the stepped portion between a portion of the internal surface of the larger diameter portion 2L of the developer supply container 1 and a portion of the internal surface of the smaller diameter portion 2S of the developer supply container 1; the level connection between the other portion of the internal surface of the larger diameter portion 2L of the developer supply container 1 and the other portion of the internal surface of the smaller diameter portion 2S of the developer supply container 1 allows the developer to be smoothly conveyed from the large diameter portion 2L to the smaller diameter portion 2S; and the developer is smoothly discharged from the developer outlet 2a located in the semicylindrical wall portion of the smaller diameter portion 2S of the developer supply container 1. Thus, the employment of this embodiment of a developer supply container in accordance with the present invention will improve the developer discharge performance of a developer supply container without the cost increase traceable to the increase in component count, without increase in apparatus size, and without structural complication.
Also in the preceding embodiments, the cross section of the container main assembly 2 is noncircular, contributing thereby to the efficient utilization of the limited internal space of the rotary type developing apparatus. In other words, the embodiments increase the amount by which developer can be filled in each developer supply container, while leaving a rotary type developing apparatus unchanged in shape and internal space.
(Embodiment 4)
Next, referring to FIGS. 26(A) and 26(B), of the modifications of the preceding embodiments of the present invention will be described.
The developer supply container in this modification of one of the preceding embodiments comprises the developer supply container in the preceding embodiment, and a plurality of baffling plates 12, as stirring plates, in the form of a rib, which are protruding from the internal surface of the developer supply container, being aligned in the direction roughly parallel to the developer conveyance direction. The perspective views of the top and bottom members 2-1 and 2-2 of this developer supply container are given in FIG. 26(A). The structures of the portions of this developer supply container other than the top and bottom members 2-1 and 2-2 are the same as those of the developer supply container in the first embodiment, and therefore, will not be described here.
In this modification, the four baffling plates 12 are provided, which are disposed, one for one, in the four intervals of the conveyance ribs 2d of the top member 2-1 of the developer supply container.
(Baffling Plates)
Referring to FIG. 26(B), the baffling plates 12 will be described in detail. The measurements of the baffling plate 12 is as follows: a is 20 mm; b (height) is 10 mm; and c is 30 mm. The b side of the baffling plate 12 is the knob side, and the slanted edge side of the baffling plate 12 is the side corresponding to the developer inlet of the developer supply container.
This structural arrangement does not interfere with the filling of the developer into the developer supply container through the developer inlet located on the opposite side of the developer supply container with respect to the knob; it allows the developer to be smoothly filled in spite of the presence of the baffling plates 12.
The provision of the plurality of ribs, as baffling plates 12, effective to stir the developer, in the intervals of the conveyance ribs 2d, one for one, further improves the developer fluidity, stabilizing the developer discharge performance.
(Embodiment 5)
Next, referring to
The developer supply container in this modification comprises one of the developer supply containers in the preceding embodiment, and a baffling member 13, as an additional stirring member, which is nonrotationally disposed adjacent to the developer outlet of the developer supply container. The perspective views of the top and bottom members 2-1 and 2-2 of this developer supply container are given in FIG. 27. The structures of the portions of this developer supply container other than the top and bottom members 2-1 and 2-2 are the same as those in the above described first and second embodiments, and therefore, will not be described.
(Baffling Member)
The baffling member 13 comprises: a baffler proper portion, as a lifting portion, for lifting the developer as the developer supply container is orbitally moved; a guiding portion for guiding downward the developer lifted by the baffler proper portion, as the developer supply Container is orbitally moved; a tilted plate portion 13a as a guiding portion for guiding downward, that is, toward the developer outlet (developer outlet 2a), the developer lifted by the baffler proper portion, as the developer supply container is orbitally moved; and a hole 13b, as a passage, through which the developer lifted by the baffler proper portion falls, without being conveyed toward the developer outlet (developer outlet 2a), as the developer supply container is orbitally moved.
Next, referring to
Attaching the baffling member 13 to the adjacencies of the developer outlet (developer outlet 2a) assures that even after a developer supply container is subjected to harsh conditions, for example, high temperature, high humidity, severe vibrations, etc., during its shipment, the developer in the developer supply container is smoothly discharged through the developer outlet.
Incidentally, the structure of a developer supply container does not need to be limited to the structures in the above described embodiments; it may be such that, in terms of the lengthwise direction of the developer supply container, the portion of the container main assembly smaller in diameter than the rest of the container main assembly may be only as wide as the developer outlet.
Heretofore, various embodiments of the present invention were described. However, the gist and scope of the present invention are not limited to the specific descriptions and drawings given in this specifications of the present invention. Hereafter, examples of the embodiment of the present invention, other than the above described ones, will be listed.
As described above, according to the third to fifth embodiments of the present invention, the portion of the container main assembly of a developer supply container, having the developer outlet, is reduced in diameter. Therefore, the ratio of the size of the opening of the developer outlet relative to the size of the internal surface of this portion of the container main assembly is greater compared to a developer supply container in accordance with the prior art. Therefore, the developer supply containers in accordance with the third to fifth embodiments of the present invention are superior in the developer discharge performance to a developer supply container in accordance with the prior art.
Further, the developer in the agglomerated state is loosened, that is, fluidized, by the stepped portion between a portion of the internal surface of the larger diameter portion of the main assembly of the developer supply container and a portion of the internal surface of the smaller diameter portion of the main assembly of the developer supply container. Moreover, the flush connection between the other portion of the internal surface of the larger diameter portion of the main assembly of the developer supply container and the other portion of the internal surface of the smaller diameter portion of the main assembly of the developer supply container allows the developer to be smoothly conveyed from the large diameter portion to the smaller diameter portion. Further, the developer outlet 2a is located in the semicylindrical wall portion of the smaller diameter portion of the main assembly of the developer supply container. Therefore, after being smoothly conveyed as described above, the developer is smoothly discharged through the developer outlet.
In other words, even if the efficiency with which the developer is discharged through the developer outlet of a developer supply container is improved while maintaining the developer capacity of the developer supply container, the developer therein is conveyed in a desirable manner.
To put it in another way, the employment of this embodiment of a developer supply container in accordance with the present invention will improve the developer discharge performance of a developer supply container without the cost increase traceable to the increase in component count, without increase in apparatus size, and without structural complication.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth, and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2002-122131 | Apr 2002 | JP | national |
| 2003-059491 | Mar 2003 | JP | national |
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