This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2021-136250 filed on Aug. 24, 2021, the entire contents of which are incorporated herein by reference.
The present disclosure relates to an image forming apparatus that forms an image using developer, a developer supplying apparatus provided in the image forming apparatus, and a developer storage container.
In an image forming apparatus that forms an image using developer such as toner, a developer storage portion that stores the developer is provided detachably. In addition, there is known an image forming apparatus that accesses, using an antenna provided opposed to a wireless tag provided in the developer storage portion, the wireless tag by an electromagnetic induction method.
A developer supplying apparatus according to one aspect of the present disclosure includes an attaching portion, an antenna, and a positional relationship changing portion. A developer storage portion including a wireless tag is attached to the attaching portion. The antenna is used for performing wireless communication with the wireless tag of the developer storage portion attached to the attaching portion using a radio wave method. The positional relationship changing portion changes a positional relationship between the wireless tag and the antenna.
An image forming apparatus according to another aspect of the present disclosure includes the developer supplying apparatus and forms an image using developer supplied by the developer supplying apparatus.
A developer storage container according to another aspect of the present disclosure includes a developer storage portion and a wireless tag. The developer storage portion is cylindrical and conveys, by being rotated along a circumferential direction, developer stored inside in a conveying direction along a rotation shaft. The wireless tag is provided apart from the rotation shaft in the developer storage portion.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description with reference where appropriate to the accompanying drawings. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. In addition, the claimed subject matter is not limited to implementations that solve any or all disadvantages noted in any part of this disclosure.
Hereinafter, an embodiment of the present disclosure will be described with reference to the attached drawings. It is noted that the following embodiment is an embodied example of the present disclosure and does not limit the technical scope of the present disclosure.
[Configuration of Image Forming Apparatus 100]
First, a configuration of an image forming apparatus 100 according to the embodiment of the present disclosure will be described with reference to
It is noted that in descriptions hereinafter, an up-down direction D1 is defined based on the state where the image forming apparatus 100 is installed. In addition, a front-rear direction D2 is defined such that a side of the image forming apparatus 100 on which a toner storage container 200 is to be inserted is a front side (front surface side). In addition, a left-right direction D3 is defined in a state where the image forming apparatus 100 is seen from the front side (front surface side).
The image forming apparatus 100 is an apparatus that includes at least a printing function. The image forming apparatus 100 uses developer including toner (an example of developer of the present disclosure) to print an image on a printing sheet as a sheet member. The image forming apparatus 100 is, e.g., a color printer. It is noted that the image forming apparatus 100 may be a monochrome printer, or may be a facsimile apparatus, a copying machine, a multifunction peripheral, or the like.
The image forming apparatus 100 is a so-called tandem-type color image forming apparatus. As shown in
The image forming portions 1 to 4 respectively form toner images of different colors on a plurality of photoconductor drums 21 provided adjacently by so-called electrophotography. The toner images are transferred so as to be sequentially superimposed on one another on a running (moving) intermediate transfer belt 6A. As shown in
The image forming portions 1 to 4 are each provided below the intermediate transfer belt 6A. Each of the image forming portions 1 to 4 includes a photoconductor drum 21 that carries a toner image, a charging device 22, a developing device 23, a primary transfer device 24, and the like. A surface of the photoconductor drum 21 is charged by the charging device 22, and the charged surface of the photoconductor drum 21 is subjected to exposure scanning by the laser scanning unit 5. Thus, an electrostatic latent image is formed on the surface of the photoconductor drum 21. The developing device 23 develops the electrostatic latent image using a toner. The primary transfer device 24 transfers the toner image on the photoconductor drum 21 onto the intermediate transfer belt 6A.
The intermediate transfer unit 6 includes the intermediate transfer belt 6A, a drive roller 6B, a driven roller 6C, and a belt cleaning device 6D. The intermediate transfer belt 6A carries a toner image obtained from toner images of a plurality of colors (four colors in the present embodiment). Because the intermediate transfer belt 6A is supported by the drive roller 6B and the driven roller 6C such that the intermediate transfer belt 6A can be driven rotationally, the intermediate transfer belt 6A can move while the surface thereof is in contact with the surfaces of the respective photoconductor drums 21. When the intermediate transfer belt 6A is driven rotationally, the surface thereof is passed between the photoconductor drums 21 and the primary transfer devices 24. At this time, the toner images of the respective colors carried by the plurality of photoconductor drums 21 are sequentially superimposed on one another to thus be transferred onto the intermediate transfer belt 6A.
The toner supplying portion 13 is provided above the intermediate transfer unit 6. The toner supplying portion 13 supplies the toner of corresponding colors to the image forming portions 1 to 4, respectively.
The secondary transfer device 7 transfers the toner image transferred onto the intermediate transfer belt 6A onto a printing sheet conveyed from the paper feed tray 11. The printing sheet onto which the toner image is transferred is conveyed to the fixing device 8 by a conveying portion not shown. The fixing device 8 includes a heating roller 8A and a pressure roller 8B. The fixing device 8 conveys the printing sheet onto which the toner image is transferred while heating and pressurizing the printing sheet. Thus, the toner image is melted to be fixed onto the printing sheet. The printing sheet onto which the toner image is fixed is conveyed further to the downstream side to be discharged to and held by the tray-type sheet discharge tray 12 provided above the intermediate transfer unit 6.
The belt cleaning device 6D removes and collects waste toner remaining on the surface of the intermediate transfer belt 6A and discharges the collected waste toner to a waste toner container 6E.
The control portion 9 collectively controls the image forming apparatus 100. As shown in
It is noted that the control portion 9 may be a control portion provided separate from a main control portion that collectively controls the image forming apparatus 100. In addition, the control portion 9 may be structured by an electronic circuit such as an integrated circuit (ASIC).
The operation display portion 10 includes a display portion and an operation portion, wherein the display portion is, for example, a liquid crystal display and displays various types of information in accordance with control instructions from the control portion 9, and the operation portion is, for example, operation keys and a touch panel and is used for inputting various types of information to the control portion 9 in accordance with user operations.
The wireless communication portion 14 executes wireless communication with a wireless tag 203 (see
As shown in
[Configuration of Toner Supplying Portion 13]
Next, the toner supplying portion 13 will be described with reference to
As shown in
In addition, as shown in
The toner storage containers 200 respectively store the toner to be supplied to the developing devices 23. In the present embodiment, four toner storage containers 200 corresponding to the respective colors of black, yellow, cyan, and magenta are provided in the toner supplying portion 13.
As shown in
The container main body 201 stores the toner. The container main body 201 is cylindrical and is rotated in a rotation direction D5 (see
As shown in
The storing portion 211 is formed cylindrically while being concentric with the rotation shaft 204 of the toner storage container 200 (see
The opening portion 212 is provided at an end of the container main body 201 on the downstream side of the conveying direction D6. The opening portion 212 is formed to protrude in a cylindrical shape while being concentric with the rotation shaft 204, from an end of the storing portion 211 on the downstream side of the conveying direction D6 toward the downstream side of the conveying direction D6. The opening portion 212 is opened in the conveying direction D6. The toner inside the container main body 201 is discharged from the opening portion 212 in the conveying direction D6.
The gear portion 213 is provided at an outer circumferential portion of the opening portion 212 formed cylindrically. The gear portion 213 receives a rotational driving force supplied from the drive portion 32. The container main body 201 is obtained by integrally forming the respective configurations including the gear portion 213. Therefore, as the gear portion 213 receives the rotational driving force supplied from the drive portion 32, the container main body 201 rotates about the rotation shaft 204.
The cap portion 202 is attached to a rear end of the container main body 201, that is, the opening portion 212. The cap portion 202 is formed cylindrically while being opened in one direction, in a size with which a part of the cylindrically-formed opening portion 212 can be covered. The cap portion 202 rotatably supports the cylindrically-formed opening portion 212.
The cap portion 202 downwardly guides the toner discharged from the opening portion 212 at a position more on the downstream side of the conveying direction D6 than the opening portion 212. A guide space for downwardly guiding the toner discharged from the opening portion 212 is formed inside the cap portion 202. An outlet from which the toner is discharged outside the cap portion 202 is formed at a bottom portion of an inner circumferential portion of the cap portion 202.
The wireless tag 203 is used for reading/writing specific information related to the toner storage container 200. The wireless tag 203 is also called an RFID (Radio Frequency Identification) tag. The wireless tag 203 is a so-called passive-type wireless tag and operates by power supplied from the antenna 14A of the wireless communication portion 14.
The specific information includes individual identification information, manufacturer information, and information on a manufacturing date and the like of the toner storage container 200. In addition, the specific information includes information on a type, color, storing amount at the time of factory shipment, current storing amount, and the like of the toner stored in the toner storage container 200.
As shown in
The toner storage container 200 is attached to the attaching portion 30. The attaching portions 30 are provided in correspondence with the respective toner storage containers 200. Each of the attaching portions 30 forms a housing space for the toner storage container 200 extending in the front-rear direction D2 inside the casing 15. The toner storage container 200 is attached to the attaching portion 30 in an attitude in which the rotation shaft 204 becomes horizontal.
The opening portions 31 are provided on a side surface of the casing 15 of the image forming apparatus 100. Specifically, the opening portions 31 are provided on a front surface (front side) of the casing 15. A frame member 15A (see
The drive portion 32 causes the container main body 201 of the toner storage container 200 to rotate. The drive portions 32 are provided in correspondence with the respective attaching portions 30. Each of the drive portions 32 is provided at a rear end of the attaching portion 30 (
As shown in
In the drive portion 32, the rotational driving force generated by the motor 41 is transmitted to the gear portion 213 via the first gear 42, the second gear 43, the shaft 44, and the third gear 45. Thus, the container main body 201 rotates about the rotation shaft 204.
Meanwhile, there is known an image forming apparatus that accesses the wireless tag 203 by an electromagnetic induction method using the antenna 14A arranged opposed to the wireless tag 203. The electromagnetic induction method is a communication method that realizes power supply and information transmission by an action of a magnetic field generated in either one of the antenna 203A and the antenna 14A to the other one of the antennas. A communication distance in the electromagnetic induction method is generally several centimeters or ten and several centimeters.
Here, in the image forming apparatus, by switching the communication method for the wireless communication with the wireless tag 203, from the electromagnetic induction method to the radio wave method, the communication distance in the wireless communication can be set to be long. Thus, a degree of freedom in arranging the antenna 14A is raised. The radio wave method is a communication method that realizes power supply and information transmission using radio waves transmitted from either one of the antenna 203A and the antenna 14A to the other one of the antennas. The communication distance in the radio wave method is generally several meters or ten and several meters.
However, in a case where the antenna 14A is positioned apart from the wireless tag 203, the wireless communication with the wireless tag 203 may become unstable due to metal existing inside the casing 15. For example, in a case where metal exists between the antenna 14A and the wireless tag 203, radio waves are reflected by the metal, with the result that the wireless communication between the antenna 14A and the wireless tag 203 becomes unstable. In addition, even in a case where metal does not exist between the antenna 14A and the wireless tag 203, in a case where metal exists in a periphery of the antenna 14A or the wireless tag 203, radio waves are reflected by the metal, and thus there is a fear that the wireless communication between the antenna 14A and the wireless tag 203 may become unstable.
In contrast, in the image forming apparatus 100 according to the embodiment of the present disclosure, it is possible to raise the degree of freedom in arranging the antenna 14A as well as suppress unstable communication with the wireless tag 203 provided in the toner storage container 200 as will be described hereinafter.
In the image forming apparatus 100, wireless communication that uses the radio wave method is executed between the wireless communication portion 14 and the wireless tag 203. Thus, a raise in the degree of freedom in arranging the antenna 14A is realized. In addition, the wireless tag 203 can also be accessed from outside the image forming apparatus 100.
Specifically, the wireless communication portion 14 and the wireless tag 203 execute wireless communication using radio waves having a frequency of 860 to 960 MHz (megahertz) (UHF band) on the basis of an ISO (International Organization for Standardization) 18000-6 communications standard. It is noted that the wireless communication portion 14 and the wireless tag 203 may execute wireless communication using radio waves having a frequency of 2.45 GHz (gigahertz) (microwave band) on the basis of an ISO 18000-4 communications standard.
In addition, in the image forming apparatus 100, a positional relationship between the wireless tag 203 and the antenna 14A can be changed. Thus, suppression of unstable wireless communication between the wireless tag 203 and the antenna 14A can be realized.
Specifically, the wireless tag 203 is provided on an outer circumferential surface of the container main body 201 (see
Here, the wireless tag 203 is provided on an upstream side of the conveying direction D6 in the container main body 201. For example, as shown in
In addition, the antenna 14A is provided on the upstream side of the conveying direction D6 from the wireless tag 203. For example, the antenna 14A is provided at a specific position P1 (see
In the toner storage container 200, the toner stored inside is conveyed in the conveying direction D6. Therefore, the end of the container main body 201 on the upstream side of the conveying direction D6 becomes empty immediately after the toner storage container 200 is started to be used. In other words, by arranging the wireless tag 203 and the antenna 14A as described above, it becomes possible to shorten a period during which the toner exists in the container main body 201 at a position between the wireless tag 203 and the antenna 14A while the toner storage container 200 is being used. Therefore, it becomes possible to suppress inhibition of the wireless communication between the wireless communication portion 14 and the wireless tag 203 due to metal components included in the toner stored inside the container main body 201.
It is noted that the wireless tag 203 may be provided more on the downstream side of the conveying direction D6 than the end of the container main body 201 on the upstream side of the conveying direction D6. In addition, the antenna 14A may be provided more on the downstream side of the conveying direction D6 than the wireless tag 203.
In addition, the wireless tag 203 may be provided at a position different from the outer circumferential surface of the container main body 201. For example, the wireless tag 203 may be provided on an end surface of the container main body 201 on the upstream side of the conveying direction D6 while being apart from the rotation shaft 204. The wireless tag 203 only needs to be provided apart from the rotation shaft 204.
In addition, the substrate 14C may be provided while being movable along any of the up-down direction D1, the front-rear direction D2, and the left-right direction D3 from the specific position P1 (see
[Configuration of Control Portion 9]
Next, the configuration of the control portion 9 will be described with reference to
As shown in
Specifically, an access control program for causing the CPU 9A to function as the respective portions described above is stored in advance in the ROM 9B of the control portion 9. By executing the access control program stored in the ROM 9B, the CPU 9A functions as the access processing portion 9D and the notification processing portion 9E.
It is noted that the access control program may be recorded onto a computer-readable recording medium such as a CD, a DVD, and a flash memory and read out from the recording medium to be stored in a storing device provided inside the casing 15. In addition, the access processing portion 9D and the notification processing portion 9E may be structured by an electronic circuit such as an integrated circuit (ASIC).
The access processing portion 9D accesses the wireless tag 203 using the antenna 14A while supply processing is being executed, wherein in the supply processing, the container main body 201 of the toner storage container 200 is caused to rotate to supply the toner to the developing device 23. In other words, reading/writing of data from/to the wireless tag 203 is executed.
The supply processing is executed in accordance with a toner consumption within the developing device 23 while print processing is being executed.
For example, the access processing portion 9D reads out the specific information from the wireless tag 203 using the wireless communication portion 14 in a case where execution of the supply processing is started while the print processing is being executed. In addition, the access processing portion 9D calculates a toner amount after the execution of the print processing, based on a current toner amount included in the read-out specific information and an amount of toner to be consumed in the print processing. In addition, the access processing portion 9D writes the calculated toner amount to the wireless tag 203 as the current toner amount and thus updates the specific information stored in the wireless tag 203.
In a case where an access to the wireless tag 203 by the access processing portion 9D does not succeed before a preset reference time elapses since a start of the access to the wireless tag 203, the notification processing portion 9E makes a notification to that effect.
The reference time may be a time preset irrevocably, or may be a time that is changed arbitrarily in accordance with operations to the operation display portion 10.
For example, the notification processing portion 9E causes the operation display portion 10 to display an error message including the fact that the wireless tag 203 cannot be accessed. It is noted that the error message may include a fact that there is a possibility of a failure in the drive portion 32. In addition, the notification processing portion 9E may notify the fact that the wireless tag 203 cannot be accessed using ringing of an alarm sound, lighting of an alarm light, and the like.
It is noted that the control portion 9 does not need to include the notification processing portion 9E. In addition, the control portion 9 does not need to include both the access processing portion 9D and the notification processing portion 9E. In this case, the control portion 9 may access the wireless tag 203 in accordance with a user operation and cause, in a case where the access does not succeed, the container main body 201 to rotate so as to change the relative positional relationship between the wireless tag 203 and the antenna 14A.
[Access Control Processing]
Hereinafter, an example of procedures of the access control processing that is executed by the control portion 9 in the image forming apparatus 100 will be described with reference to
<Step S11>
First, in Step S11, the control portion 9 determines whether execution of the supply processing has been started.
Here, upon determining that the execution of the supply processing has been started (Yes in S11), the control portion 9 advances the processing to Step S12. In addition, when determining that the execution of the supply processing has not been started (No in S11), the control portion 9 stands by until the execution of the supply processing is started in Step S11.
<Step S12>
In Step S12, the control portion 9 starts accessing the wireless tag 203 using the wireless communication portion 14. Here, the processing of Steps S11 and S12 is executed by the access processing portion 9D of the control portion 9.
<Step S13>
In Step S13, the control portion 9 determines whether the reference time has elapsed since the execution of the processing of Step S12.
Here, upon determining that the reference time has elapsed (Yes in S13), the control portion 9 advances the processing to Step S15. In addition, upon determining that the reference time has not elapsed (No in S13), the control portion 9 advances the processing to Step S14.
<Step S14>
In Step S14, the control portion 9 determines whether the access to the wireless tag 203 using the wireless communication portion 14 has succeeded.
For example, the control portion 9 determines that the access has succeeded in a case where the control portion 9 has succeeded in reading out the specific information from the wireless tag 203. It is noted that in a case where the control portion 9 has succeeded in reading out the specific information, the control portion 9 calculates the toner amount after the execution of the print processing based on the current toner amount included in the read-out specific information and the amount of toner to be consumed in the print processing. The control portion 9 writes the calculated toner amount to the wireless tag 203 as the current toner amount to thus update the specific information stored in the wireless tag 203.
Here, upon determining that the access to the wireless tag 203 has succeeded (Yes in S14), the control portion 9 ends the access control processing. In addition, upon determining that the access to the wireless tag 203 has not succeeded (No in S14), the control portion 9 causes the processing to return to Step S13.
<Step S15>
In Step S15, the control portion 9 executes notification processing for notifying that the access to the wireless tag 203 has not succeeded before the reference time has elapsed since the start of the access to the wireless tag 203. Here, the processing of Step S15 is executed by the notification processing portion 9E of the control portion 9.
For example, the control portion 9 causes the operation display portion 10 to display the error message. Thus, the user can recognize a trouble including the failure of the drive portion 32 and take action to deal with the trouble.
As described above, in the image forming apparatus 100, the wireless communication using the radio wave method is executed between the wireless communication portion 14 and the wireless tag 203. In addition, in the image forming apparatus 100, the relative positional relationship between the wireless communication portion 14 and the wireless tag 203 is changed at a time when the wireless communication is held between the wireless communication portion 14 and the wireless tag 203. Thus, it becomes possible to raise the degree of freedom in arranging the antenna 14A as well as suppress unstable communication with the wireless tag 203 provided in the toner storage container 200.
In addition, in the image forming apparatus 100, the access to the wireless tag 203 using the antenna 14A is executed while executing the supply processing in which the container main body 201 of the toner storage container 200 is rotated to supply the toner to the developing device 23. Thus, it is possible to suppress a state where the container main body 201 is rotated only for accessing the wireless tag 203. In addition, it is possible to suppress a state where the amount of toner inside the developing device 23 becomes excessively large.
It is noted that the developer according to the present disclosure does not need to be limited to the toner. For example, the developer according to the present disclosure may be ink. In other words, the present disclosure may be applied to an image forming apparatus that forms an image by an inkjet method.
It is to be understood that the embodiments herein are illustrative and not restrictive, since the scope of the disclosure is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof are therefore intended to be embraced by the claims.
Number | Date | Country | Kind |
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2021-136250 | Aug 2021 | JP | national |
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2007148006 | Jun 2007 | JP |
Number | Date | Country | |
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20230067852 A1 | Mar 2023 | US |