An embodiment described here generally relates to a developer-supplying container that supplies an image forming apparatus with developer.
An image forming apparatus includes a developing device that contains developer. The developer includes a carrier and toner. The developing device supplies the toner as the developer onto a surface of a photosensitive drum, to thereby visualize an electrostatic latent image formed on a surface of the photosensitive drum. The toner is supplied by a toner hopper to the developing device. The toner hopper stores the toner and supplies the toner to the developing device.
Meanwhile, for filling the developing device with the developer, the toner hopper is removed from the image forming apparatus and a developer-supplying container is instead mounted on the image forming apparatus, for example.
A developer cartridge 300 as a typical developer-supplying container is shown in
There is a conveying chamber 312 below the developer-containing section 313. The conveying chamber 312 includes an auger 303. The developer stirred with the paddle 302 flows down into the conveying chamber 312 by gravity. Note that, although not shown in
By the auger 303 rotating about the shaft 311, the developer in the conveying chamber 312 is conveyed to the outlet port 304. The developer conveyed to the outlet port 304 falls by gravity and is supplied to the developing device located below the outlet port 304.
After the supply of the developer to the developing device is terminated, the serviceman removes the developer cartridge 300 from the image forming apparatus.
In a typical developer cartridge, the amount of developer supplied to the developing device depends on the amount of rotation and pitch of the auger. Further, the typical developer cartridge uses the auger serving as a developer-conveying mechanism. Therefore, depending on the amount of developer supplied to the developing device, it takes a lot of time to supply the developer.
According to an embodiment, a developer-supplying container supplies an image forming apparatus that forms an image using developer, with the developer. The developer-supplying container includes a container and a paddle. The container contains the developer. The container includes an opening for supplying the image forming apparatus with the developer. The paddle conveys the developer to the opening by rotating about a shaft within the container. The paddle includes a first arm that rotates together with the paddle. The first arm has a shape that is wider on an upstream side in a direction of the rotation of the paddle and narrower toward a downstream side. The first arm is disposed such that a narrowest portion of the first arm is located at the same position as the opening in a direction of the shaft. Hereinafter, an embodiment will further be described with reference to the drawings. In the drawings, the same reference symbols show the same or similar parts.
The developer cartridge 1 is a developer-supplying container. The developer-supplying container contains developer to be filled in the developing device, and supplies the developing device with the developer. The developer includes toner and a carrier. As shown in
The developer-containing section 10 includes a container (container portion) that contains the developer and an upper lid 65. The container 64 and the upper lid 65 form the outer shape of the developer-containing section 10. The container 64 is a container portion that contains the developer. A handle bar 51 is provided on an upper surface of the upper lid 65. The handle bar 51 is a portion that is grasped by the serviceman when the developer cartridge 1 is taken out from the image forming apparatus 100. Further, a lock member 52 is provided on the upper surface of the upper lid 65. The lock member 52 is a portion that locks and fixes the developer cartridge 1 to the image forming apparatus 100 when the developer cartridge 1 is mounted on the image forming apparatus.
A developer-feeding port 66 is located in a wall surface (X-Z plane) of the container 64. Note that the developer-feeding port 66 is closed with a lid in
A positioning member 53 is located at the bottom of the container 64. The positioning member 53 restricts a position at which the developer cartridge 1 is inserted into the image forming apparatus 100. Further, an outlet port 61 is located near the bottom of the container 64 as will be described later. The outlet port 61 is an opening for supplying the developer, which is contained in the container 64, to the developing device. The developing device of the image forming apparatus includes a developer inlet port that is an opening through which the developer is supplied to the developing device. The outlet port 61 is joined with the developer inlet port. The outlet port 61 is opened and closed by a movable shutter 62. The shutter 62 is movable along a Y-axis direction between a position to close the outlet port 61 (hereinafter, referred to as closed-state position) and a position to open the outlet port 61 (hereinafter, referred to as opened-state position). The shutter 62 is moved to the opened-state position along with insertion of the developer cartridge 1 into the image forming apparatus for supplying the image forming apparatus with the developer, and moved to the closed-state position along with removal of the developer cartridge 1 from the image forming apparatus. The shutter 62 closes the outlet port 61 by being moved in an arrow direction shown in
A shaft member 32 that transmits the power from the motor 30 to the first gear 34 is provided along the Y-axis direction to penetrate the spacers 11 at the inner bottoms of the spacers 11.
The motor 30 is a driving source for the developer cartridge 1 and is also a driving source for the toner cartridge 201 to be described later. The motor 30 is fixed at a predetermined position inside the image forming apparatus 100. A coupling 31B provided at one end portion of the shaft member 32 is coupled to a coupling 31A provided in a rotational driving unit of the motor 30 when the developer cartridge 1 is mounted on the image forming apparatus 100. Further, a second gear 33 is provided at the other end portion of the shaft member 32. The second gear 33 meshes with the first gear 34 and has a smaller diameter than that of the first gear 34.
Power transmission from the motor 30 will be described with reference to
Mounting and removing the developer cartridge 1 on/from the image forming apparatus 100 will be described with reference to
There are provided a take-in/take-out port 111 and a take-in/take-out port cover 101 in a wall surface on the front side of the main body of the image forming apparatus 100. The take-in/take-out port 111 is used for taking in and taking out the developer cartridge 1. The take-in/take-out port cover 101 covers the take-in/take-out port 111. When the take-in/take-out port cover 101 is manually opened, the take-in/take-out port 111 is exposed. The take-in/take-out port 111 communicates with a mounting unit on which the toner cartridge 201 and the developer cartridge 1 are removably mounted.
The serviceman inserts the developer cartridge 1 into the mounting unit by pushing the developer cartridge 1 into the image forming apparatus 100 through the take-in/take-out port 111. When the developer cartridge 1 is inserted by some extent, the positioning member 53 is fitted into a part of the image forming apparatus 100 and at the same time the lock member 52 is engaged with a hook (not shown) of the image forming apparatus 100. With this, the developer cartridge 1 is fixed to the mounting unit in the image forming apparatus 100 and coupled also to the motor 30 inside the image forming apparatus 100. Further, at this time, the shutter 62 is, at the opened-state position, brought into contact with a part of the image forming apparatus 100 and opens the outlet port 61. In the state in which the mounting of the developer cartridge 1 on the image forming apparatus is completed in this manner, the serviceman inputs, by using the operation panel 121, an instruction to fill the developing device with the developer. The developer cartridge 1 obtains the power from the motor 30 and starts an operation of supplying the developer for filling the developing device with the developer. When the operation of supplying the developer is completed, the serviceman releases the engagement between the lock member 52 and the hook, and grasps the handle bar 51 and extracts the developer cartridge 1. At this time, the engagement with the motor 30 is also released. In addition, the shutter 62 is moved to the closed-state position and closes the outlet port 61. Note that the shutter 62 is moved between the opened-state position and the closed-state position by sliding on a rail provided in the mounting unit, for example.
In this embodiment, as shown in
Next, an inside of the developer-containing section 10 will be described with reference to
The developer-containing section 10 includes the paddle 20 having a V-shape. The paddle 20 is a rotating member. The significance of forming the paddle 20 in the V-shape will be first described and a detailed description will be made later. In this embodiment, the outlet port 61 of the developer-containing section 10 is provided at a position upper than the bottom of the container 64 as shown in
On the other hand, the toner cartridge 201 is mounted on the mounting unit and the toner is discharged from the toner cartridge 201 for supplying the developing device with the toner. At this time, for the purpose of finely adjusting the amount of toner discharged from the toner cartridge 201 (amount of toner supplied to the developing device), the toner cartridge 201 discharges the toner by moving the toner upward from the bottom of the toner cartridge 201 within the cartridge. For this reason, the toner discharging port is provided at the position upper than the bottom of the toner cartridge 201. Thus, as described above, in this embodiment, the outlet port 61 is also provided at the position upper than the bottom as in the toner discharging port.
Further, when the developer cartridge 1 is mounted on the mounting unit on which the toner cartridge 201 is mounted and the developer is supplied to the developing device, it is necessary that the entire amount of developer contained in the container 64 is rapidly discharged from the outlet port 61 and supplied to the developing device. Therefore, in this embodiment, the shape of the paddle 20 is set to the V-shape as a shape specialized for discharge of the developer from the developer cartridge 1 (supply of the developer to the developing device).
An internal configuration of the developer-containing section 10 including the paddle 20 and the like will be further described. By a shaft 23 of the paddle 20 (see
The two frames 21A, 21B are, at one ends thereof, joined with each other. A point 29 at which the one ends of the frames 21A, 21B are joined with each other is positioned at a center portion of the paddle 20 in the direction of the shaft (in Y-axis direction). The first arm 21 forms a V-shape with the point 29 being a vertex due to the two frames 21A, 21B. The two frames 21A, 21B form the V-shape as viewed in a Z-axis direction and as viewed in an X-axis direction as shown in
The outlet port 61 (opening) for supplying the developer to the developing device is positioned at the center portion (center portion in the Y-axis direction of the container 64) in the direction of the shaft 23 of the paddle 20 (in Y-axis direction). That is, the point 29 of the paddle 20 and the outlet port 61 are located at the same position in the direction of the shaft 23 (in Y-axis direction). In other words, a narrowest portion (point 29) of the first arms of the paddle 20 is located at the same position as the opening in the direction of the shaft.
The first arm 21 of the paddle 20 has the V-shape as described above. Thus, the first arm 21 is tilted at the above-mentioned center portion (vertex of V-shape). Thus, the developer contained in the container 64 of the developer-containing section 10 is conveyed by the paddle 20 being rotated in the arrow-B direction, and tends to be collected in a downward direction of the curved tilt, that is, toward the point 29 (broken arrow directions in
In the developer-containing section 10, the paddle 20 is not in contact with an inner wall of the container 64. In other words, there is a gap between the first arm 21 of the paddle 20 and the inner wall of the container 64. When there is a little developer in the container 64, the developer remains in this gap. The developer cartridge 1 according to this embodiment includes a conveying guide that functions as a second conveying member. The conveying guide includes a conveying plate 40. The conveying plate 40 is provided by being joined with the paddle 20, and is rotated together with the paddle 20. The conveying plate 40 scrapes and collects the developer remaining in the gap and on the inner wall of the container 64, and conveys it to the outlet port 61.
The conveying plate 40 is a thin plate member, for example. Specifically, the conveying plate 40 includes a plurality of sheet members 41 as shown in
Contact positions between the container 64 and the sheet members 41A to 41D will be described hereinafter. As shown in
By the paddle 20 being rotated in the arrow-B direction with the shaft 23 being a center, the conveying plate 40 joined with the second arm 22 of the paddle 20 is also rotated in the same arrow direction B as the paddle 20 with the shaft 23 being a center. A contact position of the conveying plate 40 in the inner wall of the container 64 is moved by the rotation of the conveying plate 40. Due to this rotation, the conveying plate 40 sweeps the developer on the inner wall of the container 64 in the rotation direction and collects the developer to the sheet members 41D positioned on the rear side in a rotational movement direction. Such a state will be described with reference to
As shown in
Further, in this embodiment, the description has been made assuming that the one ends of the frames 21A, 21B of the paddle 20 are joined at the point 29. However, the one ends of the frames 21A, 21B of the paddle 20 do not need to be joined but may have a gap therebetween. Although the frames 21A, 21B are curved in this embodiment, the frames 21A, 21B may each have a linear shape.
As described above in detail, in accordance with the developer-supplying container according to the embodiment, it is possible to supply a large amount of developer to the developing device in a short time for filling the developing device with the developer.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2015-159350 | Aug 2015 | JP | national |
This application is a continuation of U.S. patent application Ser. No. 15/222,081, filed on Jul. 28, 2016, which is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2015-159350, filed on Aug. 12, 2015, the entire contents of each of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | 15222081 | Jul 2016 | US |
Child | 15788247 | US |