This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2012-261695 filed Nov. 29, 2012.
(i) Technical Field
The present invention relates to a developer supplying device and an image forming apparatus.
(ii) Related Art
Some image forming apparatuses, such as copiers, printers, facsimiles, and multifunctional machines, form an image by using an electrophotographic system.
With such electrophotographic image forming apparatuses, a surface of a photoconductor drum, which is an example of an image carrier, is exposed to light so as to form an electrostatic latent image on the surface. Then, a developing device (developing unit) forms a toner image by applying toner, which is an example of a developer, to the electrostatic latent image. Subsequently, the toner image on the surface of the photoconductor drum is transferred to a sheet, which is an example of a recording medium. Further, the sheet is transported to a fixing unit, which fixes the toner image onto the sheet.
As the demand for forming a high quality image has been increasing in recent years, the diameter of toner particles has been decreasing. When toner particles have a small diameter, it is more likely that the toner particles will aggregate and the aggregate of toner particles will not crumble.
Therefore, in a case where toner contained a container unit, such as a container or a toner cartridge, is supplied to a developing device through a developer supplying device, it is necessary to prevent aggregation of toner particles in the developer supplying device.
According to an aspect of the invention, a developer supplying device includes an inflow path into which a developer falls from a container unit; a guide path having an inlet to which a lower end of the inflow path is connected, the guide path extending diagonally downward from the inlet, the guide path guiding the developer, which has been introduced into the guide path through the inlet from the inflow path, to a developing unit; and a transport unit disposed in the guide path, the transport unit including a helical screw blade and a holder that holds the helical screw blade, the transport unit transporting the developer, which has been introduced into the guide path, to the developing unit by rotating. In at least a part of a region in the guide path facing the inlet, a pitch of the helical screw blade in a horizontal direction is greater than or equal to a width of the inlet, and the holder is located at a position displaced from the rotation axis of the transport unit.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the drawings. In the drawings of the exemplary embodiments, the same elements will be denoted by the same numerals and redundant description of such elements will be omitted.
The image forming apparatus 1 is, for example, a tandem-type color printer. The image forming apparatus 1 includes plural image forming units 20, an intermediate transfer belt 30, a pair of a backup roller 41 and a second-transfer roller 42, sheet feed trays 50a and 50b, a sheet transport system 60, and a fixing unit 70.
The image forming units 20 include, for example, four color image forming units 20Y, 20M, 20C, and 20K for forming yellow, magenta, cyan, and black toner images and two image forming units 20CL for forming, for example, transparent toner images. The image forming units 20 form toner images in accordance with image information for respective colors, and then first-transfer the toner images to the intermediate transfer belt 30.
The six image forming units 20CL, 20CL, 20Y, 20M, 20C, and 20K are arranged in this order in a direction in which the intermediate transfer belt 30 rotates. Alternatively, instead of the image forming units for forming transparent toner images, image forming units for forming light color toner images, such as those of light yellow, light magenta, light cyan, and light black, may be used. Further alternatively, an image forming unit 20CL for a transparent color and an image forming unit for a light color may be disposed adjacent to each other.
Each of the image forming units 20 includes a photoconductor drum 21 (which is an example of an image carrier), a charger 80, an exposure device 23, a developing device 24, a first-transfer roller 25, and a drum cleaner 26. The charger 80 charges a surface of the photoconductor drum 21 to a predetermined potential. The exposure device 23 irradiates the charged surface of the photoconductor drum 21 with a laser beam L to form an electrostatic latent image. The developing device 24 forms a toner image by developing the electrostatic latent image formed on the photoconductor drum 21 by the exposure device 23. The first-transfer roller 25 transfers the toner image on the photoconductor drum 21 to the intermediate transfer belt 30 in a first-transfer region. The drum cleaner 26 removes remaining toner and paper dust from the surface of the photoconductor drum 21 after the toner image has been transferred.
A toner cartridge 27 is disposed above each of the image forming units 20. The toner cartridge 27 supplies toner (which is an example of a developer) to the image forming apparatus 1. A container 28 (which is an example of a container unit for containing a developer) is disposed below each of the toner cartridges 27. Toner in the toner cartridge 27 is supplied to the container 28, and the toner in the container 28 is supplied to the developing device 24 in accordance with the amount of toner consumed by the developing device 24.
The toner in the toner cartridge 27 is supplied to the developing device 24 via the container 28 so that an image forming operation may be continued when toner in the toner cartridge 27 has been depleted. That is, the toner cartridge 27 is replaced with a new toner cartridge while the image forming operation is being continued by using toner in the container 28.
A toner dispenser 55 (which is an example of a developer supplying device) is disposed so as to connect the container 28 to the developing device 24. The toner dispenser 55 supplies toner in the container 28 to the developing device 24. The container 28 and the toner dispenser 55 will be described below in detail.
The first-transfer roller 25 and the photoconductor drum 21 of each of the image forming units 20 are disposed with the intermediate transfer belt 30 therebetween. When a transfer bias voltage having a polarity opposite to that of charges on the toner is applied to the first-transfer roller 25, an electric field is generated between the photoconductor drum 21 and the first-transfer roller 25. Then, a charged toner image on the photoconductor drum 21 is transferred to the intermediate transfer belt 30 due to a Coulomb force. During a first-transfer operation, the photoconductor drum 21 rotates clockwise.
Color toner images formed by the image forming units 20 are successively transferred (first-transferred) to the intermediate transfer belt 30. The intermediate transfer belt 30 is an endless belt that is looped over plural support rollers 31a to 31f and the backup roller 41. The color toner images are first-transferred from the image forming units 20CL, 20Y, 20M, 20C, and 20K to the intermediate transfer belt 30 while the intermediate transfer belt 30 rotates counterclockwise.
The pair of the backup roller 41 and the second-transfer roller 42, which are disposed so as to face each other with the intermediate transfer belt 30 therebetween, performs a function of forming a full-color image by simultaneously transferring (second-transferring) the toner images, which have been overlappingly transferred to the intermediate transfer belt 30, to a sheet (which is an example of a recording medium). A region in which the backup roller 41 and the second-transfer roller 42 face each other is a second-transfer region.
The backup roller 41 is rotatably disposed on the back side of the intermediate transfer belt 30. The second-transfer roller 42 is rotatably disposed so as to face a surface of the intermediate transfer belt 30 to which toner images are transferred. The backup roller 41 and the second-transfer roller 42 are disposed so that their rotation axes extend parallel to each other (in a direction perpendicular to the plane of
In order to transfer toner images from the intermediate transfer belt 30 to a sheet, a voltage having a polarity the same as that of charges on the toner is applied to the backup roller 41 or a voltage having a polarity opposite to that of charges on the toner is applied to the second-transfer roller 42. Thus, a transfer electric field is formed between the backup roller 41 and the second-transfer roller 42, and unfixed toner images carried on the intermediate transfer belt 30 are transferred to the sheet.
The sheet feed trays 50a and 50b each contain sheets having various sizes and thicknesses. A pick-up roller (not shown) of the sheet transport system 60 picks up a sheet from one of the sheet feed trays 50a and 50b. Then, a registration roller 62 of the sheet transport system 60 transports the sheet to the second-transfer region where toner images are transferred to the sheet. Subsequently, transfer belts 63 and 64 of the sheet transport system 60 transport the sheet to the fixing unit 70.
The fixing unit 70 fixes the unfixed toner images, which have been transferred to the sheet in the second-transfer region, onto the sheet by heating and pressing the sheet. The fixing unit 70 includes a heating roller 70a and a pressing roller 70b disposed so as to face the heating roller 70a.
After the second-transfer operation has been finished, the sheet is transported to a fixing nip between the heating roller 70a and the pressing roller 70b and is discharged while being nipped between the heating roller 70a and the pressing roller 70b. At this time, the sheet is heated by the heating roller 70a and is pressed by the pressing roller 70b, so that the toner images are fixed onto the sheet. After passing through the fixing unit 70, the sheet is transported to the discharge roller (not shown) and is discharged to the outside of the image forming apparatus 1.
Next, referring to
As illustrated in
A partition wall 28-3 is disposed between the first agitation-transport member 28a and the second agitation-transport member 28b. The partition wall 28-3 divides the inside of the container 28 into a first agitation-transport path 28aa, in which the first agitation-transport member 28a is disposed, and a second agitation-transport path 28bb, in which the second agitation-transport member 28b is disposed.
Connection holes 28-4a and 28-4b are formed in end portions of the partition wall 28-3 in the longitudinal direction. The first agitation-transport path 28aa and the second agitation-transport path 28bb are connected to each other through the connection holes 28-4a and 28-4b.
An intake port 28-2 is formed in an upper surface of the housing 28-1 at an end of the first agitation-transport path 28aa. Toner is fed from the toner cartridge 27 and supplied into the container 28 through the intake port 28-2.
A discharge port 28-5 is formed in a bottom surface of the housing 28-1 at an end of the second agitation-transport path 28bb. Toner in the container 28 is discharged to the toner dispenser 55 through the discharge port 28-5. A discharge member 28c, which includes a rotary shaft 28c-1 and a helical screw blade 28c-2 helically wound around the rotary shaft 28c-1, is rotatably supported by the peripheral wall of the housing 28-1 and disposed above the discharge port 28-5.
Therefore, as the first and second agitation-transport members 28a and 28b rotate, toner in the container 28 is agitated and transported in the first agitation-transport path 28aa and the second agitation-transport path 28bb and circulates between the first agitation-transport path 28aa and the second agitation-transport path 28bb.
Moreover, as the discharge member 28c rotates, the toner in the container 28 falls by gravity through the discharge port 28-5 and is discharged to the toner dispenser 55.
As illustrated in
The inflow path 55a extends vertically so that the toner, which has been fed from the container 28 due to the rotation of the discharge member 28c of the container 28, may fall into the inflow path 55a by gravity.
An inlet 55b-1 is formed in the guide path 55b, and a lower end of the inflow path 55a is connected to the inlet 55b-1. The guide path 55b extends diagonally downward from the inlet 55b-1 and guides the toner, which has been introduced into the guide path 55b from the inflow path 55a through the inlet 55b-1, to the developing device 24.
A transport member 55c (which is an example of a transport unit) is disposed in the guide path 55b so as to extend along the guide path 55b. The transport member 55c rotates and transports the toner, which has introduced into the guide path 55b, to the developing device 24.
As illustrated in
An upper end portion of the holder 55c-1 protrudes from the bearing 55-1a. A driven gear 55d is attached to the upper end portion. The driven gear 55d meshes with a drive gear 55e, which is attached to a rotary drive shaft (not shown), which extends from the body of the image forming apparatus 1. Therefore, the drive gear 55e transmits a driving force to the driven gear 55d, thereby rotating the holder 55c-1, that is, the transport member 55c. Then, as described above, toner in the guide path 55b is transported to the developing device 24 by the helical screw blade 55c-2.
As illustrated in
In the present exemplary embodiment, in a part of a region in the guide path 55b facing the inlet 55b-1, the pitch W1 of the helical screw blade 55c-2 in the horizontal direction is greater than or equal to the width W2 of the inlet 55b-1, through which toner falls by gravity. Alternatively, the pitch W1 may be greater than or equal to the width W2 in the entirety of the region facing the inlet 55b-1.
To be specific, as illustrated in
When the diameter of toner particles is reduced in order to increase the quality of an image, it is more likely that the toner particles will aggregate and the aggregate of toner particles will not crumble. Such an aggregate of toner particles falls into the inflow path 55a from the container 28 by gravity. The aggregate of toner particles does not crumble and becomes stuck on the holder 55c-1 in the region facing the inlet 55b-1 between the inflow path 55a and the guide path 55b. As a result, toner is not stably supplied to the developing device 24.
In the present exemplary embodiment, in the region facing the inlet 55b-1, the pitch W1 of the helical screw blade 55c-2 in the horizontal direction is greater than or equal to the width W2 of the inlet 55b-1, and the holder 55c-1 is displaced from the rotation axis of the transport member 55c. Therefore, in a part of the region facing the inlet 55b-1, the holder 55c-1 is not present at the rotation axis of the transport member 55c, and the holder 55c-1 performs a circular motion around the axis of the transport member 55c.
Therefore, when an aggregate of toner particles each having a small diameter is introduced into the guide path 55b, the aggregate of toner particles does not become stuck on the holder 55c-1 in the region facing the inlet 55b-1 but crumbles due to the circular motion of the holder 55c-1, and the toner particles are transported along the guide path 55b as the helical screw blade 55c-2 rotates.
Thus, toner contained in the container 28 is supplied to the developing device 24 without being aggregated.
As illustrated in
The pair of portions of the holder 55c-1, which are disposed in the region facing the inlet 55b-1, each have a bar-like shape. Each of the portions of the holder 55c-1 disposed in the region facing the inlet 55b-1 has a diameter smaller than that of the holder 55c-1 in other region.
Therefore, the volume of the region facing the inlet 55b-1, which is a space in which the pitch W1 of the helical screw blade 55c-2 in the horizontal direction is greater than or equal to the width W2 of the inlet 55b-1, is larger than that in a case where the diameter of the holder 55c-1 is uniform in the entire region. Thus, a larger amount of toner falls into the space and is transported to the developing device 24.
As illustrated in
In contrast, with the toner dispenser 55 according to the present exemplary embodiment, the toner transport rate does not differ significantly between the initial time immediately after transportation of toner is started and a time after a certain period from the initial time. Thus, toner is considerably stably supplied. The decrease in the toner transport rate after about 1,300 (sec.) from the initial time is due to decrease in the amount of toner in the container 28.
In the exemplary embodiment described above, in the region facing the inlet 55b-1, the portions of the holder 55c-1 disposed at ends of the helical screw blade 55c-2 in the width direction each have a bar-like shape. Alternatively, as illustrated in
When the portions of the holder 55c-1 each have a plate-like shape, the rigidity of the holder 55c-1 in the region facing the inlet 55b-1 is higher than that in the case where the portions each have a bar-like shape. Moreover, as the transport member 55c rotates, the plate-like portions of the holder 55c-1 scrape off toner adhering to an inner wall of the guide path 55b, so that almost all toner in the guide path 55b is transported.
It is not necessary that the portion of the holder 55c-1 in the region facing the inlet 55b-1 be formed as illustrated in
That is, in the example illustrated in
With such structures, because the holder 55c-1 is curved in the region facing the inlet 55b-1, when an aggregate of toner particles falls onto the holder 55c-1, the aggregate of toner particles crumbles due to the rotation of the transport member 55c.
When a portion of the holder 55c-1 disposed in the region facing the inlet 55b-1 is bent at an end of the helical screw blade 55c-2 in the width direction as illustrated in
When a portion of the holder 55c-1 disposed in the region facing the inlet 55b-1 is curved at an end of the helical screw blade 55c-2 in the width direction as illustrated in
In the foregoing description, toner, which is an example of a developer, is contained in the container 28, which is an example of a container unit for containing a developer, and the toner dispenser 55, which is an example of a developer supplying device, supplies the toner to the developing device 24. Alternatively, the toner cartridge 27 may also serve as the container, and toner in the toner cartridge 27 may be directly supplied through the toner dispenser 55 to the developing device 24.
In the foregoing description, the present invention is applied to an image forming apparatus in which toner images formed on an intermediate transfer belt are simultaneously transferred to a recording medium. However, the present invention may be used for any image forming apparatus that forms an image by using a developer such as toner.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2012-261695 | Nov 2012 | JP | national |
Number | Name | Date | Kind |
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8295739 | Matsue et al. | Oct 2012 | B2 |
20120189351 | Hayashi | Jul 2012 | A1 |
Number | Date | Country |
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2-197873 | Aug 1990 | JP |
2008-216360 | Sep 2008 | JP |
Number | Date | Country | |
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20140147173 A1 | May 2014 | US |