Patent Grant
9158235
The present invention relates to a developing apparatus and an image forming apparatus.
Conventionally, a developing apparatus which uses a two-component developer composed of a toner and a carrier and an image forming apparatus which forms an image by using the developing apparatus have been widely known. By stirring the two-component developer inside a developing tank, the developing apparatus generates friction between the toner and the carrier to thereby charge the toner. The charged toner is supplied to a surface of a developing roller and moved from the developing roller to an electrostatic latent image formed on a surface of a photoreceptor drum by electrostatic attraction force. Thereby, a toner image based on the electrostatic latent image is formed on the photoreceptor drum. This toner image is transferred and fixed onto a recording medium, so that an image is formed on the recording medium.
In recent years, speeding-up and miniaturization of the image forming apparatus are required, and accordingly it is necessary to perform charging of developer promptly and sufficiently as well as to perform conveyance of the developer promptly. As a technology therefor, in Patent Literature 1, proposed is a circulation type developing apparatus in which a partition wall is provided inside a developing tank, the developing tank is divided by this partition wall into a first developer conveying path and a second developer conveying path which extend along a longitudinal direction of the partition wall and are opposed to each other with the partition wall interposed therebetween and a first communication path and a second communication path with which the first developer conveying path and the second developer conveying path are communicated in both sides of the longitudinal direction of the partition wall, and a first auger screw and a second auger screw which are conveying members for conveying the developer are disposed in the first developer conveying path and in the second developer conveying path.
Patent Literature 1: Japanese Unexamined Patent Publication JP-A 2009-109741
The first auger screw and the second auger screw in the developing apparatus described in Patent Literature 1 are members that a columnar-shaped rotation shaft member is provided with a spiral blade surrounding a side surface of the rotation shaft member in a spiral manner. The rotation shaft member is supported by a bearing provided in the developing tank so as to be freely rotatable, and, in one end part of an axial direction of the rotation shaft member, a passive gear which engages with a driving gear connected to a rotation driving source inside an image forming apparatus is provided. By rotation of the driving gear by the rotation driving source, the rotation shaft member is rotated about an axis thereof together with the passive gear, resulting in that the developer is conveyed by the spiral blade provided in the rotation shaft member.
Due to easiness in manufacturing, an auger screw as described above is made of resin so that the spiral blade and the rotation shaft member are integrally molded, in many cases. However, in a case where the rotation shaft member is molded from resin, rigidity of the rotation shaft member is low, so that the rotation shaft member easily deflects in a direction in which the driving gear and the passive gear separate from each other when the auger screw rotates. When the rotation shaft member deflects, an excessive pressure is generated locally in a contact part of the rotation shaft member and the bearing, so that frictional heat generated by friction between the rotation shaft member and the bearing is increased, resulting in that uneven abrasion of the rotation shaft member easily occurs. When the uneven abrasion of the rotation shaft member proceeds, there are risks that a deflection amount of the rotation shaft member is increased, an even greater frictional heat is generated, temperature of a vicinity of the bearing is made high, and a toner is fused and adhered to the vicinity of the bearing. When the toner is fused and adhered to the vicinity of the bearing, a stirring property and a conveying property of the toner circularly conveyed by the auger screw are deteriorated.
The invention is for solving such a problem, and an object thereof is to provide a developing apparatus which, when using a conveying member having a resin-made rotation shaft member, is capable of preventing fusion and adhesion of a toner in a vicinity of a bearing resulting from friction between the rotation shaft member and the bearing, and an image forming apparatus including the developing apparatus.
The invention provides a developing apparatus which develops an electrostatic latent image formed on an image bearing member, comprising:
a developing tank having a wall part, the wall part defining an internal space for containing developer;
a plurality of developer conveying sections which are provided inside the developing tank and respectively have a rotation shaft member and a spiral blade fixed to the rotation shaft member which are made of a resin, the plurality of developer conveying sections respectively conveying developer contained inside the developing tank by rotating about an axis of the rotation shaft member;
a plurality of bearings which are provided in the wall part and respectively correspond to the plurality of developer conveying sections;
a plurality of temperature rise suppression sections which have a higher thermal conductivity than those of the rotation shaft members and the bearings, and respectively correspond to the plurality of developer conveying sections and the plurality of bearings, the plurality of temperature rise suppression sections being configured in a cylindrical shape, the respective rotation shaft members being inserted in the plurality of temperature rise suppression sections corresponding thereto, one part of each of the plurality of temperature rise suppression sections being interposed between the rotation shaft member corresponding thereto and the bearing corresponding thereto, and another part of each of the plurality of temperature rise suppression sections being disposed in a space outside the developing tank; and
a deflection suppression belt being stretched out by the another part of each of the plurality of temperature rise suppression sections.
Further, in the developing apparatus of the invention, it is preferable that the deflection suppression belt has a fin.
Further, in the developing apparatus of the invention, it is preferable that the temperature rise suppression sections have a projection for suppressing positional displacement of the deflection suppression belt.
Further, the invention provides an image forming apparatus of an electrophotographic type, comprising:
the developing apparatus mentioned above.
According to the invention, since the deflection suppression belt is stretched out by the plurality of temperature rise suppression sections provided in the plurality of developer conveying sections, deflection of the rotation shaft members is suppressed. Furthermore, since the temperature rise suppression sections have a higher thermal conductivity than those of the rotation shaft members and the bearings, heat in vicinities of the bearings moves to the temperature rise suppression sections. Accordingly, generation of great frictional heat due to uneven abrasion of the rotation shaft members is suppressed, and heat generated in the vicinities of the bearings is speedily radiated outside via the temperature rise suppression sections. Therefore, even when the developer conveying sections having the rotation shaft members which are made of a resin are provided, it is possible to prevent fusion and adhesion of a toner in the vicinities of the bearings, which result from friction of the rotation shaft members and the bearings.
Moreover, according to the invention, since the deflection suppression belt has a fin, it is possible to increase a surface area of the deflection suppression belt, so that it is possible to efficiently perform heat radiation by the deflection suppression belt.
Moreover, according to the invention, since the temperature rise suppression sections have a projection for suppressing positional displacement of the deflection suppression belt, it is possible to suppress deflection of the rotation shaft members more surely by the deflection suppression belt.
Moreover, according to the invention, since it is possible to prevent, by the developing apparatus, fusion and adhesion of a toner in the vicinities of the bearings, it is possible to prevent deterioration of a stirring property and a conveying property of the toner circularly conveyed by the developer conveying sections, making it possible to stably form a good image.
Description will hereinafter be given in detail for preferred embodiments of the invention with reference to drawings.
First, description will be given for an entire configuration of an image forming apparatus 100 including a developing apparatus 200 according to the invention.
The image forming apparatus 100 includes a toner image forming section 20, a transfer section 30, a fixing section 40, a recording medium supply section 50, a discharge section 60, and the not-shown control unit section. The toner image forming section 20 includes photoreceptor drums 21b, 21c, 21m and 21y, charging sections 22b, 22c, 22m and 22y, an exposure unit 23, developing apparatuses 200b, 200c, 200m and 200y, cleaning units 25b, 25c, 25m and 25y, toner cartridges 300b, 300c, 300m and 300y, and toner supply pipes 250b, 250c, 250m and 250y. The transfer section 30 includes an intermediate transfer belt 31, a driving roller 32, a driven roller 33, intermediate transfer rollers 34b, 34c, 34m and 34y, a transfer belt cleaning unit 35 and a transfer roller 36.
The photoreceptor drums 21, the charging sections 22, the developing apparatuses 200, the cleaning units 25, the toner cartridges 300, the toner supply pipes 250 and the intermediate transfer rollers 34 are respectively provided in four sets so as to deal with image information of respective colors of black (b), cyan (c), magenta (m) and yellow (y) which are included in color image information. In this specification, in the case of distinguishing respective members which are provided in four sets in accordance with each color, an alphabet letter representing each color is added to the end of a numeral representing each of the members and this is used as a reference numeral, and in the case of referring respective members collectively, only a numeral representing each of the members serves as a reference sign.
The photoreceptor drum 21 is an image bearing member which is supported by a not-shown driving section so as to be rotatable about an axis thereof and which includes a conductive base and a photoconductive layer formed on a surface of the conductive base. The conductive base is able to employ various shapes, and a cylindrical shape, a columnar shape, a thin-film sheet shape and the like are able to be used, for example. The photoconductive layer is formed of a material which exhibits a conductive property when light is irradiated thereto. As the photoreceptor drum 21, for example, one that includes a cylindrical-shaped member formed of aluminum (conductive base) and a thin film which is formed on an outer circumferential surface of this cylindrical-shaped member and is composed of amorphous silicon (a-Si), selenium (Se) or an organic photoconductor (OPC) (photoconductive layer) is able to be used.
The charging section 22, the developing apparatus 200 and the cleaning unit 25 are arranged around a rotation direction of the photoreceptor drum 21 in this order, and the charging section 22 is arranged vertically lower than the developing apparatus 200 and the cleaning unit 25.
The charging section 22 is a device which charges a surface of the photoreceptor drum 21 to predetermined polarity and potential. The charging section 22 is installed in a position facing the photoreceptor drum 21 along a longitudinal direction of the photoreceptor drum 21. In the case of a contact charging type, the charging section 22 is installed so as to be in contact with the surface of the photoreceptor drum 21. In the case of a non-contact charging type, the charging section 22 is installed so as to be separated from the surface of the photoreceptor drum 21.
The charging section 22 is installed around the photoreceptor drum 21 together with the developing apparatus 200, the cleaning unit 25 and the like. It is preferable that the charging section 22 is installed in a position closer to the photoreceptor drum 21 than the developing apparatus 200, the cleaning unit 25 and the like. Thereby, it is possible to surely prevent occurrence of charging failure of the photoreceptor drum 21.
As the charging section 22, a brush type charging device, a roller type charging device, a corona discharge device, an ion generating device or the like is able to be used. The brush type charging device and the roller type charging device are the charging devices of the contact charging type. The brush type charging device includes one that uses a charging brush, one that uses a magnetic brush, and the like. The corona discharge device and the ion generating device are the charging devices of the non-contact charging type. The corona discharge device includes one that uses a wire-shaped discharge electrode, one that uses a pin array discharge electrode, one that uses a needle-shaped discharge electrode and the like.
The exposure unit 23 is arranged so that light emitted from the exposure unit 23 passes through between the charging section 22 and the developing apparatus 200 to be irradiated onto the surface of the photoreceptor drum 21. By respectively irradiating the surfaces of the photoreceptor drums 21b, 21c, 21m and 21y in a charged state with laser beam corresponding to the image information of respective colors, the exposure unit 23 forms electrostatic latent images corresponding to the image information of respective colors on the respective surfaces of the photoreceptor drums 21b, 21c, 21m and 21y. For the exposure unit 23, a laser scanning unit (LSU) provided with a laser irradiation section and a plurality of reflection mirrors is able to be used, for example. As the exposure unit 23, an LED (Light Emitting Diode) array, a unit in which a liquid crystal shutter and a light source are combined as appropriate or the like may be used.
The developing apparatus 200 is a device which forms a toner image on the photoreceptor drum 21 by developing the electrostatic latent image formed on the photoreceptor drum 21 with a toner. In a vertically upper part of the developing apparatus 200, the toner supply pipe 250 which is a tubular member is connected. Detailed description for the developing apparatus 200 will be given below.
The toner cartridge 300 is disposed vertically upper than the developing apparatus 200, and stores an unused toner. In a vertically lower part of the toner cartridge 300, the toner supply pipe 250 is connected. The toner cartridge 300 supplies the toner to the developing apparatus 200 via the toner supply pipe 250.
The cleaning unit 25 is a member which, after the toner image is transferred from the photoreceptor drum 21 onto the intermediate transfer belt 31, removes a residual toner on the surface of the photoreceptor drum 21 to clean the surface of the photoreceptor drum 21. As the cleaning unit 25, a plate-shaped member for scraping the toner and a container-shaped member for collecting the scraped toner are used, for example.
According to the toner image forming section 20, the surface of the photoreceptor drum 21 in a uniformly charged state by the charging section 22 is irradiated with the laser beam according to the image information from the exposure unit 23 to form an electrostatic latent image. By supplying the toner from the developing apparatus 200 to the electrostatic latent image on the photoreceptor drum 21, a toner image is formed. This toner image is transferred onto the intermediate transfer belt 31 described below. After the toner image is transferred onto the intermediate transfer belt 31, the residual toner on the surface of the photoreceptor drum 21 is removed by the cleaning unit 25.
The intermediate transfer belt 31 is an endless belt-shaped member arranged vertically above the photoreceptor drum 21. The intermediate transfer belt 31 is stretched out by the driving roller 32 and the driven roller 33 to form a loop-shaped route and moves in a direction of an arrow A4.
The driving roller 32 is provided so as to be rotatable about an axis thereof by a not-shown driving section. By the rotation thereof, the driving roller 32 moves the intermediate transfer belt 31 in the direction of the arrow A4. The driven roller 33 is provided so as to be rotatable by following the rotation of the driving roller 32, and generates constant tension to the intermediate transfer belt 31 so that the intermediate transfer belt 31 does not go slack.
The intermediate transfer roller 34 is in pressure-contact with the photoreceptor drum 21 via the intermediate transfer belt 31, and is provided so as to be rotatable about an axis thereof by a not-shown driving section. As the intermediate transfer roller 34, one that a conductive elastic member is formed on a surface of a metal (for example, stainless steel) roller having a diameter of 8 mm to 10 mm is able to be used, for example. The intermediate transfer roller 34 is connected to a not-shown power source which applies a transfer bias, and has a function of transferring the toner image on the surface of the photoreceptor drum 21 onto the intermediate transfer belt 31.
The transfer roller 36 is in pressure-contact with the driving roller 32 via the intermediate transfer belt 31, and is provided so as to be rotatable about an axis thereof by a not-shown driving section. In a pressure contact section (transfer nip section) between the transfer roller 36 and the driving roller 32, the toner image borne on and conveyed by the intermediate transfer belt 31 is transferred onto a recording medium fed from the recording medium supply section 50 described below.
The transfer belt cleaning unit 35 is provided opposite to the driven roller 33 via the intermediate transfer belt 31, and is provided so as to be in contact with a toner image bearing surface of the intermediate transfer belt 31. The transfer belt cleaning unit 35 is provided for removing and collecting the toner on a surface of the intermediate transfer belt 31 after the toner image is transferred onto the recording medium. When the toner remains on the intermediate transfer belt 31 with adhering thereto after the toner image is transferred onto the recording medium, there is a risk that a residual toner adheres to the transfer roller 36 due to movement of the intermediate transfer belt 31. In a case where the toner adheres to the transfer roller 36, the toner contaminates a backside of a recording medium for next transfer. The transfer belt cleaning unit 35 therefore removes and collects the toner on the surface of the intermediate transfer belt 31 after the toner image is transferred onto the recording medium.
According to the transfer section 30, when the intermediate transfer belt 31 moves while being in contact with the photoreceptor drum 21, a transfer bias having polarity opposite to charged polarity of a toner on the surface of the photoreceptor drum 21 is applied to the intermediate transfer roller 34, and the toner image formed on the surface of the photoreceptor drum 21 is transferred onto the intermediate transfer belt 31. Toner images of respective colors formed respectively on the photoreceptor drum 21y, the photoreceptor drum 21m, the photoreceptor drum 21c and the photoreceptor drum 21b are successively transferred and overlaid in this order onto the intermediate transfer belt 31, so that a full color toner image is formed. The toner image transferred onto the intermediate transfer belt 31 is conveyed to the transfer nip section by the movement of the intermediate transfer belt 31, and is transferred onto the recording medium in the transfer nip section. The recording medium onto which the toner image is transferred is conveyed to the fixing section 40 described below.
The recording medium supply section 50 includes a paper feeding box 51, pick-up rollers 52a and 52b, conveying rollers 53a and 53b, registration rollers 54 and a paper feeding tray 55. The paper feeding box 51 is provided in a vertically lower part of the image forming apparatus 100, and is a container-shaped member which accommodates recording mediums inside the image forming apparatus 100. The paper feeding tray 55 is provided in an exterior wall surface of the image forming apparatus 100, and is a tray-shaped member which accommodates recording mediums outside the image forming apparatus 100. As the recording medium, plain paper, color copy paper, a sheet for an overhead projector, a postcard and the like are cited.
The pick-up roller 52a is a member for taking out the recording medium accommodated in the paper feeding box 51 one by one to feed to a paper conveying path A1. The conveying rollers 53a are a pair of roller-shaped members which are provided so as to be in pressure-contact with each other, and convey the recording medium toward the registration rollers 54 in the paper conveying path A1. The pick-up roller 52b is a member for taking out the recording medium accommodated in the paper feeding tray 55 one by one to feed to a paper conveying path A2. The conveying rollers 53b are a pair of roller-shaped members which are provided so as to be in pressure-contact with each other, and convey the recording medium toward the registration rollers 54 in the paper conveying path A2.
The registration rollers 54 are a pair of roller-shaped members which are provided so as to be in pressure-contact with each other, and feed the recording medium fed from the conveying rollers 53a and 53b to the transfer nip section in synchronization with conveyance of the toner image borne on the intermediate transfer belt 31 to the transfer nip section.
According to the recording medium supply section 50, in synchronization with conveyance of the toner image borne on the intermediate transfer belt 31 to the transfer nip section, the recording medium is fed from the paper feeding box 51 or the paper feeding tray 55 to the transfer nip section, and the toner image is transferred onto this recording medium.
The fixing section 40 includes a heating roller 41 and a pressure roller 42. The heating roller 41 is controlled so as to have predetermined fixing temperature. The pressure roller 42 is a roller which is in pressure-contact with the heating roller 41. With the pressure roller 42, the heating roller 41 holds the recording medium therebetween while heating, so that the toner constituting the toner image is fused and fixed onto the recording medium. The recording medium to which the toner image has been fixed is conveyed to the discharge section 60.
The discharge section 60 includes conveying rollers 61, discharge rollers 62 and a discharge tray 63. The conveying rollers 61 are a pair of roller-shaped members which are provided vertically upper than the fixing section 40 so as to be in pressure-contact with each other. The conveying rollers 61 convey the recording medium to which an image has been fixed, toward the discharge rollers 62.
The discharge rollers 62 are a pair of roller-shaped members which are provided so as to be in pressure-contact with each other. In the case of single-side printing, the discharge rollers 62 discharge the recording medium on which printing of one side has been completed to the discharge tray 63. In the case of double-side printing, the discharge rollers 62 convey the recording medium on which printing of one side has been completed to the registration rollers 54 via a paper conveying path A3 and discharge the recording medium on which printing of both sides has been completed to the discharge tray 63. The discharge tray 63 is provided on a vertically upper surface of the image forming apparatus 100, and accommodates the recording medium to which an image has been fixed.
The image forming apparatus 100 includes the not-shown control unit section. The control unit section is provided, for example, in a vertically upper part in an internal space of the image forming apparatus 100, and includes a storage section, a computing section and a control section. In the storage section, various setting values via a not-shown operation panel arranged on the vertically upper surface of the image forming apparatus 100, a detection result from a not-shown sensor and the like arranged in each place inside the image forming apparatus 100, image information from external equipment, etc. are inputted. Moreover, in the storage section, a program for executing various processing is written. The various processing includes recording medium determination processing, adhesion amount control processing and fixation condition control processing, for example.
For the storage section, one that is commonly used in this field is able to be used, and a read only memory (ROM), a random access memory (RAM), a hard disk drive (HDD) and the like are cited, for example. For the external equipment, electric or electronic equipment which is capable of formation or acquisition of image information and is able to be electrically connected to the image forming apparatus 100 is able to be used, and a computer, a digital camera, television receiver, a video recorder, a DVD (Digital Versatile Disc) recorder, an HDDVD (High-Definition Digital Versatile Disc) recorder, a Blu-ray Disc recorder, a facsimile apparatus, a mobile terminal apparatus and the like are cited, for example.
The computing section takes out various data (an image formation instruction, a detection result, image information and the like) and a program of various processing which are written in the storage section for performing various determination. The control section sends a control signal to each device provided in the image forming apparatus 100 according to a determination result of the computing section for performing operation control.
The control section and the computing section include a processing circuit which is realized by a microcomputer, a microprocessor or the like with a central processing unit (CPU). The control unit section includes a main power source together with this processing circuit, and the power source supplies electric power not only to the control unit section but also to each device provided in the image forming apparatus 100.
Next, description will be given for a configuration of the developing apparatus 200 in detail.
The developing apparatus 200 is an apparatus which develops an electrostatic latent image formed on the surface of the photoreceptor drum 21 by supplying a toner to the surface of the photoreceptor drum 21. The developing apparatus 200 includes a developing tank 201, a first developer conveying section 202, a second developer conveying section 203, a developing roller 204, a developing tank cover 205, a doctor blade 206, a partition wall 207, a toner density detection sensor 208, first temperature rise suppression sections 209a and 209b, second temperature rise suppression sections 210a and 210b, and deflection suppression belts 211a and 211b. In the case of not distinguishing each of the first temperature rise suppression sections 209a and 209b, they are collectively referred to as the first temperature rise suppression section 209, in the case of not distinguishing each of the second temperature rise suppression sections 210a and 210b, they are collectively referred to as the second temperature rise suppression section 210, and in the case of not distinguishing each of the deflection suppression belts 211a and 211b, they are collectively referred to as the deflection suppression belt 211.
The developing tank 201 is a member in which an internal space is formed by side wall parts 201a and 201b and a bottom wall part 201c, and accommodates developer in the internal space. The developer used in the invention may be a one-component developer composed of only a toner and may be a two-component developer which contains a toner and a carrier. In the developing tank 201, the side wall parts 201a and 201b and the bottom wall part 201c may be integrally molded and may be separate members. The developing tank 201 is formed of a resin material, for example, such as polyethylene, polypropylene, high impact polystyrene and ABS resin (acrylonitrile-butadiene-styrene copolymer resin).
In the developing tank 201, the developing tank cover 205 is provided on a vertically upper side thereof, and in the internal space, the first developer conveying section 202, the second developer conveying section 203, the developing roller 204, the doctor blade 206 and the partition wall 207 are provided. Moreover, in a vertically lower part (bottom part) of the developing tank 201, the toner density detection sensor 208 is provided. Hereinafter, a direction in which the bottom part of the developing tank 201 is set as a lower side and the developing tank cover 205 serving as a ceiling part of the developing tank 201 is set as an upper side, is referred to as a first direction Z. In the developing apparatus 200, the first direction Z is a vertical direction.
In the developing tank 201, an opening part is provided between the photoreceptor drum 21 and the developing roller 204. The developing roller 204 includes a magnet roller, and bears the developer inside the developing tank 201 on a surface thereof to supply a toner contained in the borne developer to the photoreceptor drum 21. To the developing roller 204, a not-shown power source is connected and a developing bias voltage is applied. The toner borne on the developing roller 204 moves to the photoreceptor drum 21 by electrostatic force by the developing bias voltage in a vicinity of the photoreceptor drum 21.
The doctor blade 206 is a rectangular plate-shaped member extending in an axial direction of the developing roller 204, and is provided so that one end in a width direction thereof is fixed to the developing tank 201 and the other end has an interval with respect to the surface of the developing roller 204. The interval between the doctor blade 206 and the developing roller 204 (doctor gap) is, for example, 0.4 mm to 2.0 mm. By having the interval with respect to the surface of the developing roller 204, the doctor blade 206 regulates an amount of the developer borne on the developing roller 204 to a predetermined amount. As a material of the doctor blade 206, stainless steel, aluminum, synthetic resin and the like are cited.
The partition wall 207 is a member having a shape which extends along a longitudinal direction of the developing tank 201 in an approximately center part of a width direction of the developing tank 201. The partition wall 207 is provided so as to extend between the bottom wall part 201c of the developing tank 201 and the developing tank cover 205, and is provided so that both end parts in a longitudinal direction are separated from the side wall parts 201a and 201b of the developing tank 201. By the partition wall 207, the internal space of the developing tank 201 is divided into a first conveying path P, a second conveying path Q, a first communication path R and a second communication path S.
The second conveying path Q is a space having an approximately semi-columnar shape, which extends along the longitudinal direction of the partition wall 207, and is a space facing the developing roller 204. The first conveying path P is a space having an approximately semi-columnar shape, which extends along the longitudinal direction of the partition wall 207, and is a space opposite to the second conveying path Q with the partition wall 207 interposed therebetween. The first communication path R is a space by which the first conveying path P and the second conveying path Q are communicated on a side of one end part 207a in the longitudinal direction of the partition wall 207. The second communication path S is a space by which the first conveying path P and the second conveying path Q are communicated on a side of the other end part 207b in the longitudinal direction of the partition wall 207.
The developing tank cover 205 is provided vertically above the developing tank 201 so as to be detachable from the developing tank 201, and has a supply port section 205a. To the developing tank cover 205, the toner supply pipe 250 is connected at the supply port section 205a. The supply port section 205a is an opening part in which an opening for supplying a toner to the developing tank 201 is formed, and a toner contained in the toner cartridge 300 is supplied into the developing tank 201 through the toner supply pipe 250 and the opening.
The supply port section 205a is provided in a vicinity of the second communication path S vertically above the first conveying path P. More specifically, the supply port section 205a is provided so that the opening formed in the supply port section 205a faces the first conveying path P and is at a same position as the second communication path S in the longitudinal direction of the partition wall 207.
The first developer conveying section 202 is provided in the first conveying path P. The first developer conveying section 202 conveys the developer inside the developing tank 201 to make a flow from the side of the other end part 207b in the longitudinal direction toward the side of the one end part 207a in the longitudinal direction of the partition wall 207. Hereinafter, a conveyance direction of the developer by the first developer conveying section 202 is referred to as a second direction X1. The second direction X1 is a direction which perpendicularly crosses the first direction Z, and is also a direction from the second communication path S toward the first communication path R. Note that, a direction perpendicular to the first direction Z and the second direction X1 is referred to as a “third direction Y”.
The first developer conveying section 202 is an auger screw-shaped member which includes a first rotation shaft member 202a, a first spiral blade 202b and a first gear 202c. The first rotation shaft member 202a is a columnar-shaped member having a diameter of 5 mm to 8 mm, which extends in the second direction X1 and an opposite direction thereto, and is connected to the first gear 202c provided outside the developing tank 201 in a downstream end of the second direction X1.
With respect to the first rotation shaft member 202a, a downstream end part in the second direction X1 is inserted into and fixed to a first rotary cylinder 2091a of the first temperature rise suppression section 209a, which is described below, and is inserted into a first bearing 212a which is a radial bearing fixed to the side wall part 201a of the developing tank 201 together with this first rotary cylinder 2091a. The downstream end of the second direction X1 of the first rotation shaft member 202a extends to an outside of the developing tank 201. Moreover, with respect to the first rotation shaft member 202a, an upstream end part in the second direction X1 is inserted into and fixed to a first rotary cylinder 2091b of the first temperature rise suppression section 209b, which is described below, and is inserted into a first bearing 212b which is a radial bearing fixed to the side wall part 201b of the developing tank 201 together with this first rotary cylinder 2091b. An upstream end in the second direction X1 of the first rotation shaft member 202a extends to the outside of the developing tank 201. In this manner, the first rotation shaft member 202a is supported so as to be rotatable about an axis thereof by the two first temperature rise suppression sections 209a and 209b and the two first bearings 212a and 212b. Description for the first temperature rise suppression sections 209a and 209b and the first bearings 212a and 212b will be given below in detail.
A part other than the downstream end part in the second direction X1 and the upstream end part in the second direction X1 of the first rotation shaft member 202a is provided in the first conveying path P. On a side surface of this part, the first spiral blade 202b which is a member having a shape surrounding this side surface in a spiral manner is fixed. An outer diameter of the first spiral blade 202b is, for example, 10 mm to 20 mm.
The first rotation shaft member 202a, the first spiral blade 202b and the first gear 202c are formed of a resin material, for example, such as polyethylene, polypropylene, high impact polystyrene, ABS resin and polyacetal. It is preferable that the first rotation shaft member 202a and the first spiral blade 202b are integrally molded from a same material.
As shown in
The second developer conveying section 203 is provided in the second conveying path Q. The second developer conveying section 203 conveys the developer inside the developing tank 201 to make a flow from the side of the one end part 207a in the longitudinal direction toward the side of the other end part 207b in the longitudinal direction of the partition wall 207. Hereinafter, a conveyance direction of the developer by the second developer conveying section 203 is referred to as a direction X2. The direction X2 is a direction opposite to the second direction X1, and is a direction from the first communication path R toward the second communication path S.
The second developer conveying section 203 is an auger screw-shaped member which includes a second rotation shaft member 203a, a second spiral blade 203b and the second gear 203c. The second rotation shaft member 203a is a columnar-shaped member having a diameter of 5 mm to 8 mm, which extends in the direction X2 and an opposite direction thereto, and is connected to the second gear 203c provided outside the developing tank 201 at an upstream end in the direction X2.
In the second rotation shaft member 203a, an upstream end part of the direction X2 is inserted into and fixed to a second rotary cylinder 2101a of the second temperature rise suppression section 210a, which is described below, and is inserted into a second bearing 213a which is a radial bearing fixed to the side wall part 201a of the developing tank 201 together with this second rotary cylinder 2101a. The upstream end in the direction X2 of the second rotation shaft member 203a extends to the outside of the developing tank 201. Moreover, in the second rotation shaft member 203a, a downstream end part of the direction X2 is inserted into and fixed to a second rotary cylinder 2101b of the second temperature rise suppression section 210b, which is described below, and is inserted into a second bearing 213b which is a radial bearing fixed to the side wall part 201b of the developing tank 201 together with this second rotary cylinder 2101b. A downstream end of the direction X2 of the second rotation shaft member 203a extends to the outside of the developing tank 201. In this manner, the second rotation shaft member 203a is supported so as to be rotatable about an axis thereof by the two second temperature rise suppression sections 210a and 210b and the two second bearings 213a and 213b. Description for the second temperature rise suppression sections 210a and 210b and the second bearings 213a and 213b will be given below in detail.
A part other than the upstream end part in the direction X2 and the downstream end part in the direction X2 of the second rotation shaft member 203a is provided in the second conveying path Q. On a side surface of this part, the second spiral blade 203b which is a member having a shape surrounding this side surface in a spiral manner is fixed. An outer diameter of the second spiral blade 203b is, for example, 10 mm to 20 mm.
The second rotation shaft member 203a, the second spiral blade 203b and the second gear 203c are formed of a resin material, for example, such as polyethylene, polypropylene, high impact polystyrene, ABS resin and polyacetal. It is preferable that the second rotation shaft member 203a and the second spiral blade 203b are integrally molded from a same material.
As shown in
The toner density detection sensor 208 is attached vertically below the second developer conveying section 203 in the bottom part of the developing tank 201, and is provided so that a sensor face is exposed to a center part of the second conveying path Q. The toner density detection sensor 208 is electrically connected to a not-shown toner density control section.
The toner density control section drives the toner cartridge 300 according to a toner density detection result detected by the toner density detection sensor 208, and performs control for supplying a toner into the developing tank 201. More specifically, the toner density control section judges whether or not the toner density detection result by the toner density detection sensor 208 is lower than a predetermined setting value, and, in the case of judging as being low, sends a control signal for driving the toner cartridge 300 to supply a toner into the developing tank 201.
To the toner density detection sensor 208, a not-shown power source is connected. The power source applies a driving voltage for driving the toner density detection sensor 208 and a control voltage for outputting the toner density detection result to the toner density control section to the toner density detection sensor 208. The application of the voltages to the toner density detection sensor 208 by the power source is controlled by a not-shown control section of the image forming apparatus 100.
As the toner density detection sensor 208, a general toner density detection sensor is able to be used, and, for example, a transmission light detection sensor, a reflection light detection sensor, a magnetic permeability detection sensor or the like is able to be used. Among these toner density detection sensors, it is preferable to use the magnetic permeability detection sensor. As the magnetic permeability detection sensor, TS-L (trade name, manufactured by TDK Corporation), TS-A (trade name, manufactured by TDK Corporation), TS-K (trade name, manufactured by TDK Corporation) and the like are cited, for example.
As shown in
Moreover, as shown in
The first rotary cylinders 2091a and 2091b shown in
The first rotary cylinder 2091a is formed of a material which has a higher thermal conductivity than those of the first rotation shaft member 202a and the first bearing 212a at in-apparatus temperature of the image forming apparatus 100 and a little higher temperature than the in-apparatus temperature (hereinafter, simply referred to as “thermal conductivity”). The first rotary cylinder 2091b is formed of a material which has a higher thermal conductivity than those of the first rotation shaft member 202a and the first bearing 212b. As described above, since the first rotation shaft member 202a and the first bearings 212a and 212b in the developing apparatus 200 are formed of a resin material such as polyethylene, polypropylene, high impact polystyrene and ABS resin, the first rotary cylinders 2091a and 2091b are formed of a material which has a higher thermal conductivity than those of these resin materials. For example, the first rotary cylinders 2091a and 2091b may be formed of a material which has metallic powder having a high thermal conductivity such as aluminum, copper or stainless steel dispersed in these resin materials, may be formed of a metal such as aluminum, copper or stainless steel, and may be formed of an alloy containing these metals. In the developing apparatus 200, the first rotary cylinders 2091a and 2091b are formed of stainless steel.
The first rotary cylinders 2091a and 2091b are provided so as to extend from an internal wall surface of the developing tank 201 to a space outside the developing tank 201, and the first rotary cylinders 2091a and 2091b are partially exposed to the space outside the developing tank 201. More specifically, the first rotary cylinder 2091a has an end part in the direction X2 interposed between the first rotation shaft member 202a and the first bearing 212a, and has an end part in the second direction X1 exposed to the space outside the developing tank 201. In addition, the first rotary cylinder 2091b has an end part in the second direction X1 interposed between the first rotation shaft member 202a and the first bearing 212b, and has an end part in the direction X2 exposed to the space outside the developing tank 201.
In a part of the first rotary cylinder 2091a which part is exposed to the space outside the developing tank 201, the first temperature rise suppression section 209a has two disk-shaped projections 2092a for suppressing positional displacement of the deflection suppression belt 211a stretched out at the part. Moreover, in a part of the first rotary cylinder 2091b which part is exposed to the space outside the developing tank 201, the first temperature rise suppression section 209b has two disk-shaped projections 2092b for suppressing positional displacement of the deflection suppression belt 211b stretched out at the part. It is preferable that the disk-shaped projections 2092a are integrally molded with the first rotary cylinder 2091a, and it is preferable that the disk-shaped projections 2092b are integrally molded with the first rotary cylinder 2091b.
The second rotary cylinders 2101a and 2101b are cylindrically-shaped members which extend in an axial direction of the second rotation shaft member 203a and which have inner diameters the same as or slightly larger than the diameter of the second rotation shaft member 203a and outer diameters the same as or slightly smaller than inner diameters of the second bearings 213a and 213b. The second rotary cylinders 2101a and 2101b where the end parts of the second rotation shaft member 203a are inserted and fixed are supported by the second bearings 213a and 213b together with the second rotation shaft member 203a. Since the second rotary cylinders 2101a and 2101b are fixed to the second rotation shaft member 203a, the second rotary cylinders 2101a and 2101b rotate about the axis of the second rotation shaft member 203a in conjunction with rotation of the second rotation shaft member 203a.
The second rotary cylinder 2101a is formed of a material which has a higher thermal conductivity than those of the second rotation shaft member 203a and the second bearing 213a. The second rotary cylinder 2101b is formed of a material which has a higher thermal conductivity than those of the second rotation shaft member 203a and the second bearing 213b. As described above, since the second rotation shaft member 203a and the second bearings 213a and 213b in the developing apparatus 200 are formed of a resin material such as polyethylene, polypropylene, high impact polystyrene and ABS resin, the second rotary cylinders 2101a and 2101b are formed of a material which has a higher thermal conductivity than those of these resin materials. For example, the second rotary cylinders 2101a and 2101b may be formed of a material which has metallic powder having a high thermal conductivity such as aluminum, copper or stainless steel dispersed in these resin materials, may be formed of a metal such as aluminum, copper or stainless steel, and may be formed of an alloy containing these metals. In the developing apparatus 200, the second rotary cylinders 2101a and 2101b are formed of stainless steel.
The second rotary cylinders 2101a and 2101b are provided so as to extend from the internal wall surface of the developing tank 201 to the space outside the developing tank 201, and the second rotary cylinders 2101a and 2101b are partially exposed to the space outside the developing tank 201. More specifically, the second rotary cylinder 2101a has an end part in the direction X2 interposed between the second rotation shaft member 203a and the second bearing 213a, and has an end part in the second direction X1 exposed to the space outside the developing tank 201. In addition, the second rotary cylinder 2101b has an end part in the second direction X1 interposed between the second rotation shaft member 203a and the second bearing 213b, and has an end part in the direction X2 exposed to the space outside the developing tank 201.
In a part of the second rotary cylinder 2101a which part is exposed to the space outside the developing tank 201, the second temperature rise suppression section 210a has two disk-shaped projections 2102a for suppressing positional displacement of the deflection suppression belt 211a stretched out at the part. Moreover, in a part of the second rotary cylinder 2101b which part is exposed to the space outside the developing tank 201, the second temperature rise suppression section 210b has two disk-shaped projections 2102b for suppressing positional displacement of the deflection suppression belt 211b stretched out at the part. It is preferable that the disk-shaped projections 2102a are integrally molded with the second rotary cylinder 2101a, and it is preferable that the disk-shaped projections 2102b are integrally molded with the second rotary cylinder 2101b.
The deflection suppression belt 211 shown in
The deflection suppression belt 211a is a member for restraining the first rotation shaft member 202a and the second rotation shaft member 203a from being deflected by a fact that the first gear 202c and the second gear 203c seek to move away from the driving gear 101 when the driving gear 101 rotates, and is stretched out by the first temperature rise suppression section 209a fixed to the first rotation shaft member 202a and the second temperature rise suppression section 210a fixed to the second rotation shaft member 203a so that a distance between the first rotation shaft member 202a and the second rotation shaft member 203a is kept constant. The deflection suppression belt 211b is a member for restraining the first rotation shaft member 202a and the second rotation shaft member 203a from being deflected by a fact that the first gear 202c and the second gear 203c seek to move away from the driving gear 101 when the driving gear 101 rotates, and is stretched out by the first temperature rise suppression section 209b fixed to the first rotation shaft member 202a and the second temperature rise suppression section 210b fixed to the second rotation shaft member 203a so that the distance between the first rotation shaft member 202a and the second rotation shaft member 203a is kept constant.
The positional displacement of the belt main bodies 2111a and 2111b when the driving gear 101 rotates is suppressed by the disk-shaped projections 2092a, 2092b, 2102a and 2102b. More specifically, the disk-shaped projections 2092a which project from a side surface of the first rotary cylinder 2091a so as to sandwich both ends of the width direction of the belt main body 2111a on the first rotary cylinder 2091a and the disk-shaped projections 2102a which project from a side surface of the second rotary cylinder 2101a so as to sandwich the both ends of the width direction of the belt main body 2111a on the second rotary cylinder 2101a suppress meandering of the belt main body 2111a when the driving gear 101 rotates. In addition, the disk-shaped projections 2092b which project from a side surface of the first rotary cylinder 2091b so as to sandwich both ends of the width direction of the belt main body 2111b on the first rotary cylinder 2091b and the disk-shaped projections 2102b which project from a side surface of the second rotary cylinder 2101b so as to sandwich the both ends of the width direction of the belt main body 2111b on the second rotary cylinder 2101b suppress meandering of the belt main body 2111b when the driving gear 101 rotates.
The fins 2112 are for radiating heat of the belt main body 2111. The respective fins 2112 are, for example, a rectangular plate-shaped member, and are provided at equal intervals on the outer peripheral surface of the belt main body 2111. The number of the fins 2112 provided on the belt main body 2111 is able to be set as appropriate. It is preferable that the fins 2112 are integrally molded with the belt main body 2111.
The belt main body 2111a and the fins 2112a are formed of a material which has a higher thermal conductivity than those of the first rotary cylinder 2091a and the second rotary cylinder 2101a. The belt main body 2111b and the fins 2112b are formed of a material which has a higher thermal conductivity than those of the first rotary cylinder 2091b and the second rotary cylinder 2101b. As described above, since the first rotary cylinders 2091a and 2091b and the second rotary cylinders 2101a and 2101b in the developing apparatus 200 are formed of stainless steel, the belt main body 2111 and the fins 2112 are formed of a material which has a higher thermal conductivity than that of stainless steel. For example, the belt main body 2111 and the fins 2112 are formed of a metal such as aluminum or copper, which has a higher thermal conductivity than that of stainless steel. In the developing apparatus 200, the belt main body 2111 and the fins 2112 are formed of copper.
A thickness of the belt main body 2111 and a thickness of the fins 2112 are able to be set as appropriate according to a material. For example, the thickness of the belt main body 2111 formed of copper is 50 μm to 100 μm, and the thickness of the fins 2112 formed of copper is 50 μm to 100 μm.
According to the developing apparatus 200 provided with such a configuration, by rotation of the driving gear 101, the first developer conveying section 202 and the second developer conveying section 203 rotate, and the developer inside the developing tank 201 is thereby circularly conveyed in an order of the first conveying path P, the first communication path R, the second conveying path Q and the second communication path S. A part of the developer circularly conveyed is borne on the surface of the developing roller 204 in the second conveying path Q, and a toner in the borne developer moves to the photoreceptor drum 21 to be successively consumed, so that an image is formed.
When the first developer conveying section 202 and the second developer conveying section 203 rotate as mentioned above, the first gear 202c of the first developer conveying section 202 and the second gear 203c of the second developer conveying section 203 seek to move away from the driving gear 101 respectively. However, since the deflection suppression belt 211 is stretched out by the first temperature rise suppression section 209 fixed to the end part of the first rotation shaft member 202a of the first developer conveying section 202 and the second temperature rise suppression section 210 fixed to the end part of the second rotation shaft member 203a of the second developer conveying section 203, deflection of the first rotation shaft member 202a and the second rotation shaft member 203a is suppressed. Furthermore, since the first temperature rise suppression section 209 and the second temperature rise suppression section 210 have a higher thermal conductivity than those of the first rotation shaft member 202a and the second rotation shaft member 203a as well as the first bearings 212a and 212b and the second bearings 213a and 213b, heat in vicinities of the first bearings 212a and 212b and the second bearings 213a and 213b moves to the first temperature rise suppression section 209 and the second temperature rise suppression section 210.
Accordingly, in the developing apparatus 200, generation of great frictional heat due to uneven abrasion of the first rotation shaft member 202a and the second rotation shaft member 203a is suppressed, and heat generated in the vicinities of the first bearings 212a and 212b and the second bearings 213a and 213b is speedily radiated outside via the first temperature rise suppression section 209 and the second temperature rise suppression section 210. Therefore, even when the first developer conveying section 202 and the second developer conveying section 203 which have the first rotation shaft member 202a and the second rotation shaft member 203a which are made of a resin are provided, it is possible to prevent fusion and adhesion of a toner in the vicinities of the first bearings 212a and 212b and the second bearings 213a and 213b which result from friction of the first rotation shaft member 202a and the second rotation shaft member 203a and the first bearings 212a and 212b and the second bearings 213a and 213b. Note that, in the developing apparatus 200, in the both end parts of the axial direction of the first rotation shaft member 202a and the both end parts of the axial direction of the second rotation shaft member 203a, the first temperature rise suppression section 209 and the second temperature rise suppression section 210 are provided and the deflection suppression belt 211 is stretched out, but the developing apparatus may be configured so that the first temperature rise suppression section 209 is provided only in the one end part in a side of the first gear 202c of the first rotation shaft member 202a, the second temperature rise suppression section 210 is provided only in the one end part in a side of the second gear 203c of the second rotation shaft member 203a, and the other end part of the first rotation shaft member 202a and the other end part of the second rotation shaft member 203a are directly supported by bearings fixed to the developing tank 201 as conventional.
In the developing apparatus 200, the deflection suppression belt 211 has a higher thermal conductivity than those of the first temperature rise suppression section 209 and the second temperature rise suppression section 210. Accordingly, heat which has moved to the first temperature rise suppression section 209 and the second temperature rise suppression section 210 moves to the deflection suppression belt 211. Therefore, it is possible to perform heat radiation by the deflection suppression belt 211 which is stretched out by the first temperature rise suppression section 209 and the second temperature rise suppression section 210, resulting in that it is possible to more surely prevent fusion and adhesion of a toner in the vicinities of the first bearings 212a and 212b and the second bearings 213a and 213b.
Moreover, in the developing apparatus 200, the deflection suppression belt 211 is provided with the fins 2112 on the outer peripheral surface of the belt main body 2111. Therefore, it is possible to increase a surface area of the deflection suppression belt 211, so that it is possible to more efficiently perform heat radiation by the deflection suppression belt 211.
Moreover, in the developing apparatus 200, the first temperature rise suppression section 209 and the second temperature rise suppression section 210 have the disk-shaped projections 2092a, 2092b, 2102a and 2102b. Since positional displacement of the deflection suppression belt 211 is suppressed by the disk-shaped projections 2092a, 2092b, 2102a and 2102b, it is possible to suppress deflection of the first rotation shaft member 202a and the second rotation shaft member 203a more surely.
Since the image forming apparatus 100 provided with the developing apparatus 200 described above is able to prevent fusion and adhesion of a toner in the vicinities of the first bearings 212a and 212b and the second bearings 213a and 213b, it is possible to prevent deterioration of a stirring property and a conveying property of the toner circularly conveyed by the first developer conveying section 202 and the second developer conveying section 203, making it possible to stably form a good image.
Next, description will be given for a modified embodiment of the developing apparatus 200. In the modified embodiment, a configuration of the developing apparatus 200 other than the first temperature rise suppression section 209 and the second temperature rise suppression section 210 as well as the deflection suppression belt 211 is the same as that of the embodiment described above.
As shown in
As shown in
In the belt main body 2111a, the pawl-shaped projections 2093a are inserted into the holes 2111aa which are formed in a part abutting the first rotary cylinder 2091a, and the pawl-shaped projections 2103a are inserted into the holes 2111aa which are formed in a part abutting the second rotary cylinder 2101a. Moreover, in the belt main body 2111b, the pawl-shaped projections 2093b are inserted into the holes 2111ba which are formed in a part abutting the first rotary cylinder 2091b, and the pawl-shaped projections 2103b are inserted into the holes 2111ba which are formed in a part abutting the second rotary cylinder 2101b. Accordingly, when the first rotation shaft member 202a and the second rotation shaft member 203a rotate and, as a result thereof, the pawl-shaped projections 2093a, 2093b, 2103a and 2103b rotate, the belt main bodies 2111a and 2111b are to be traveled and driven in the longitudinal direction while positional displacement of the belt main bodies 2111a and 2111b is suppressed. Thereby, heat accumulation around the fins 2112a and 2112b provided on the outer peripheral surfaces of the belt main bodies 2111a and 2111b is suppressed, so that it becomes easy to cool the first bearings 212a and 212b and the second bearings 213a and 213b as well as the first rotation shaft member 202a and the second rotation shaft member 203a.
As shown in
According to such a modified embodiment, it becomes possible to efficiently cool the vicinities of the first bearings 212a and 212b and the second bearings 213a and 213b, so that it becomes possible to prevent fusion and adhesion of a toner more surely. Note that, also in this modified embodiment, the deflection suppression belt 211 may be provided only in each one end part of the first rotation shaft member 202a and the second rotation shaft member 203a as described above.
The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the technology being indicated by the appended claims rather than by the foregoing description and all changes which come within the meaning and the range of equivalency of the claims are therefore intended to be embraced therein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2012-225977 | Oct 2012 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2013/075579 | 9/20/2013 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2014/057794 | 4/17/2014 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4725206 | Glaser et al. | Feb 1988 | A |
| 20010017997 | Saitoh | Aug 2001 | A1 |
| Number | Date | Country |
|---|---|---|
| 2009-109741 | May 2009 | JP |
| 2013125212 | Jun 2013 | JP |
