Developing apparatus including first and second agitating members in which the first agitating member includes non-screw portion

Information

  • Patent Grant
  • 6603943
  • Patent Number
    6,603,943
  • Date Filed
    Wednesday, October 31, 2001
    22 years ago
  • Date Issued
    Tuesday, August 5, 2003
    20 years ago
Abstract
In a developing apparatus, the interior of a case is divided into a first space positioned on a developer supply side for the supply of a developer to an image bearing member and a second space which is supplied with a replenishing toner, first and second agitating members are included and are adapted to be rotated to agitate and convey the developer are disposed within the first and second spaces, respectively, and a screw member is provided having n threads (n≧2) is used as the first agitating member disposed in the first space, and a screw member having (n−x) threads (x≧0) is used as the second agitating member disposed in the second space.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a developing apparatus wherein a developer is conveyed while being agitated by screw-like agitating members having different numbers of threads, as well as an image formation apparatus using the developing apparatus.




2. Description of the Prior Art




In an image formation apparatus, using a developing apparatus which serves as a developer supply means, a developer is fed to an electrostatic latent image formed on an image bearing member to develop the electrostatic latent image. In a developing apparatus using a two-component developer comprising a carrier and a toner, it is desirable that the toner and the carrier be conveyed in a satisfactorily agitated state. In view of this point, there has been proposed a developing apparatus of a twin screw agitating type wherein the interior of a case is divided by a partition wall into a first space positioned on a toner supply side for the image bearing member and a second space into which is fed a replenishing toner, with screw-like agitating members being disposed in parallel within the spaces.




According to the developing apparatus of a twin screw agitating type, a developer is conveyed while being agitated by a first agitating member disposed in the first space and a second agitating member disposed in the second space and the developer thus conveyed is fed into the spaces from delivery portions formed at end portions of the agitating members, thus being circulated. In such a twin screw agitating type developing apparatus, a screw trace, which is caused by, for example, unevenness in the density of the screw pitch, is apt to occur at the time of development of an image having a high image ratio. Therefore, attempts have been made to agitate and convey a developer by using multiple-thread screws as the first and second agitating members.




With such multiple-thread screws as the first and second agitating members, there occurs a new problem although the occurrence of screw traces can he prevented. For attaining a satisfactory development in the twin screw agitating type developing apparatus, it is important that a sufficient developer be fed to the first space having the first agitating member. However, if the multiple-thread screws are used as agitating members, the area occupied by the screws in each space is large and the amount of developer loaded into the developing apparatus becomes smaller, resulting in decrease of the amount of developer fed to the first space positioned on the toner supply side.




If agitating members are screws having an identical number of threads and an identical pitch, it is theoretically possible to convey an identical amount of developer at an identical speed. However, if the screws have areas too large with respect to the aforementioned spaces, the developer becomes more bulky and the agitating members are buried in the developer. If such a state occurs, there is formed an area on which each of the agitating members cannot exhibit its conveying force. This causes a difference in the developer conveying speed as compared with the case where the agitating members are not buried. As a result, the developer circulating balance is lost and the developer stays in the end portions of the spaces.




Even at the same conveying speed, if agitating members have different numbers of threads, i.e., different numbers of blades, the screw having a larger number of threads conveys less developer. For example, if the second agitating member has a smaller number of threads and the first agitating member has a larger number of threads, the developer will stay in the vicinity of a developer delivery portion for delivery of developer from the second space having the second agitating member to the first space having the first agitating member. If the delivery portion with the developer thus staying therein overlaps an image forming area, a larger amount of developer than necessary is fed into the first space and the developer may leak out of the apparatus from near a portion opposed to the image bearing member.




A certain developing apparatus is provided with a toner concentration detecting means for detecting and outputting a toner concentration in a developer. However, if the way in which the developer stays within a space changes, a greater output difference results, disabling to accurately detect a toner concentration.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide a developing apparatus and an image formation apparatus in which the occurrence of screw pitch traces and unsatisfactory development caused by an insufficient amount of developer fed are extremely diminished




It is another object of the present invention to provide a developing apparatus and an image formation apparatus capable of preventing leakage of a developer to the exterior of the apparatus.




It is a further object of the present invention to provide a developing apparatus and an image forming apparatus capable of detecting a toner concentration accurately even if there is a change in the way of staying of a developer.




For achieving the above-mentioned objects, the present invention provides a developing apparatus comprising: a case divided into a first space located at a developer supply side for supplying the developer to an image bearing member and a second space for receiving a replenishing toner; a first and a second agitating member arranged in the first and the second spaces in such a manner that the first and the second agitating members are positioned parallel to each other and are driven to rotate to agitate and convey the developer,




wherein the first agitating member arranged in the first space is a screw member having n threads (n≧2), and the second agitating member arranged in the second space is a screw member having (n−x) threads (x≧0). Since the second agitating member has a smaller number of threads than the first agitating member, the volume thereof in the second space decreases and the bulk (height) of the developer is prevented from becoming larger.




The developing apparatus may further comprise: a first delivery portion for feeding the developer from the first space into the second space; and a second delivery portion for feeding the developer from the second space into the first space, which secondary delivery portion is positioned outside an image formation area of the image bearing member. According to this construction, the position where the developer is delivered from the second space to the first space lies exteriorly of the image forming area of the image bearing member, with no delivery of the developer within the image forming area.




For diminishing the developer conveying capacity of the second agitating member, a non-screw portion may be formed at a portion of the second agitating member located at a predetermined interval in the convey direction of the developer conveyed by the second agitating member, thereby suppressing the convey force.




Likewise, for diminishing the developer conveying capacity of the second agitating member, rotation speed V


1


of the first agitating member is set greater than rotation speed V


2


of the second agitating member. This relation can be established by rotating the first and second agitating members each individually with use of different drive sources for rotation or, in case of using a single drive source for rotation, with use of gears having a different number of teeth or pulleys different in speed change ratio in an integrally rotatable manner with the first and second agitating members. As a result, the amount of developer conveyed per unit time by the second agitating member is kept smaller than that by the first agitating member.




Further, for diminishing the developer conveying capacity of the second agitating member, it is preferable to narrow the screw pitch of the second agitating member. This is also effective because the amount of developer conveyed per unit time decreases.




In the case where the developing apparatus includes toner concentration detecting means to detect and output the concentration of toner contained in the developer, the toner concentration detecting means having a detection surface which faces the interior of the second space, it is preferable that the toner concentration detecting means be disposed closer to the first delivery portion than to the second delivery portion with respect to the center of the image forming area. According to this construction, even if the way of staying of the developer changes on the second delivery portion side, this can be made less influential on the toner concentration detecting means.




According to another aspect of the present invention, there is provided an image forming apparatus having an image bearing member and developer supply means for supplying a developer to an electrostatic latent image formed on the image bearing member to develop the electrostatic latent image, wherein a developing apparatus is used as the developer supply means, the developing apparatus having a screw member of n threads (n≧2) as a first agitating member disposed within a first space and a screw member of (n−x) threads (x≧0) as a second agitating member disposed within a second space to receive the supply of a replenishing toner. According to this construction, since the number of threads of the second agitating member is smaller than that of the first agitating member, the volume of the second agitating member in the second space decreases.




In case of using as the developer supply means a developing apparatus having a first delivery portion for feeding the developer from the first space to the second space and a second delivery portion for feeding the developer from the second space to the first space, the second delivery portion being positioned on an outer side with respect to an image forming area of the image bearing member, the position where the developer is delivered from the second space to the first space lies exteriorly of the image forming area of the image bearing member, with no delivery of the developer within the image forming area.




In case of using a developing apparatus as the developing supply means, the developing apparatus having non-screw portion at a portion of the second agitating member which portion is positioned in a predetermined section in the direction of conveyance of the developer conveyed by the second agitating member, the developer conveying capacity of the second agitating member is kept low by the non-screw portion.




In case of using as the developer supply means a developing apparatus wherein if the rotational speed of the first agitating member is V


1


and that of the second agitating member is V


2


, there is established a relation of V


1


>V


2


, the developer conveying capacity of the second agitating member decreases.




In case of using as the developer supply means a developing apparatus wherein the screw pitch of the second agitating member is set narrow, the amount of the developer fed per unit time decreases.




Further, as the developer supply means there may be used a developing apparatus including a toner concentration detecting means for detecting and outputting the concentration of toner contained in the developer, the toner concentration detecting means having a detection surface which faces the interior of the second space and being disposed closer to the first delivery portion rather than the second delivery portion with respect to the center of the image forming area. In this case, even if the way of staying of the developer changes on the second delivery portion side, this can be made less influential on the toner concentration detecting means.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a plan view showing the construction of a developing apparatus according to the present invention;





FIG. 2

is an entire construction diagram showing one mode of an image formation apparatus which uses the developing apparatus as a developer supply means;





FIG. 3

is an enlarged diagram showing an entire construction of a write unit which is provided in the image formation apparatus shown in

FIG. 2

;





FIG. 4

is an enlarged diagram showing one mode of an image bearing unit having an image bearing member which is provided in the image formation apparatus shown in

FIG. 2

;





FIG. 5

is an enlarged diagram showing a schematic construction of the developer as seen in a developer conveying direction; and





FIG. 6

is a plan view showing the construction of a developing apparatus according to the present invention having a second agitating member which is provided with a non-screw portion.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




Embodiments of the present invention will now be described.

FIG. 2

illustrates a full-color printer of an electrophotographic type as an image formation apparatus according to the present invention. In

FIG. 2

, a plurality of photosensitive units


2


Y,


2


M,


2


C, and


2


K as image bearing units are detachably loaded into a box-like apparatus body


1


. A transfer belt


3


as a recording medium carrier is disposed approximately at the center of the apparatus body


1


and obliquely in a diagonal direction of the apparatus body


1


. The transfer belt


3


is entrained on a plurality of rollers, to one of which rotation force is transmitted, so that the belt


3


can be rotated in a direction indicated with arrow A.




The photosensitive units


2


Y,


2


M,


2


C, and


2


K have drum-like photosensitive elements


4


Y,


4


M,


4


C, and


4


K, respectively, as image bearing members and are arranged above the transfer belt


3


in such a manner that surfaces of the photosensitive elements come into contact with the transfer belt


3


, The photosensitive units


2


Y,


2


M,


2


C, and


2


K are arranged in the order of the respective receptors


4


Y,


4


M,


4


C, and


4


K so that the photosensitive units


2


Y and


2


K are positioned on a paper feed side and a fixing device


9


side, respectively. As the photosensitive elements


4


Y,


4


M,


4


C, and


4


K there may be used belt-like photosensitive elements.




Developing units


5


Y,


5


M,


5


C, and


5


K serving as developer supply means are disposed in opposition to the photosensitive elements


4


Y,


4


M,


4


C, and


4


K, respectively. In the developing units


5


Y,


5


M,


5


C, and


5


K, two-component developer comprising a plurality of colors and a carrier, for example, a two-component developer comprising yellow (“Y ” hereinafter) and a carrier, a two-component developer comprising magenta (“M” hereinafter) and a carrier, a two-component developer comprising cyan (“C” hereinafter) and a carrier, and a two-component developer comprising black (“K” hereinafter) and a carrier, are fed respectively to electrostatic latent images on the photosensitive elements


4


Y,


4


M,


4


C; and


4


K to develop the electrostatic latent images.




A write device


6


as an exposure means is disposed above the photosensitive units


2


Y,


2


M,


2


C, and


2


K, while a double-side unit


7


is disposed below those photosensitive units. Further, below the double-side unit


7


are disposed paper feed cassettes


13


and


14


which can receive therein transfer mediums P of different sizes. On the left side of the apparatus body


1


is disposed an inverting unit


8


, while on the right-hand side of the apparatus body


1


is disposed a manual paper feed tray


15


so that it can be opened and closed in the direction of arrow B. The fixing device


9


is positioned between the transfer belt


3


and the inverting unit


8


. An inverting conveyance passage


10


is branched on a downstream side in a transfer medium conveying direction of the fixing device


9


, and each transfer medium P, which is sheet-like, is conducted to a paper discharge tray


12


by means of paper feed rollers


11


disposed in the inverting conveyance passage


10


, the paper discharge tray


12


being provided in an upper portion of the apparatus.




The photosensitive units


2


Y,


2


M,


2


C, and


2


K are for forming toner images of Y, M, C, and K colors on the photosensitive elements


4


Y,


4


M,


4


C, and


4


K, respectively. They have identical construction except the positions where they are disposed in the apparatus body


1


. For example, as shown in

FIG. 4

, the photosensitive unit


2


Y is constituted by an integral unit combination of the photosensitive element


4


Y, a charging roller


16


Y as a charging means adapted to be in contact with the photosensitive element


4


Y, and a cleaning device


19


Y which cleans the surface of the photosensitive element


4


Y with a brush roller


17


Y and a cleaning blade


18


Y. The photosensitive unit


2


Y thus constructed is detachably attached to the apparatus body


1


. As to the constructions of the photosensitive unit


2


M,


2


C, and


2


K, explanations thereof will be omitted.




In the write device, as shown in

FIG. 3

, two rotary polygon mirrors


20


and


21


disposed coaxially are rotated by means of a polygon motor


22


. The rotary polygon mirrors


20


and


21


reflect, in a right-left distributed manner, laser beam for Y modulated with Y image data and laser beam for Mn modulated with M image data both emitted from two laser diodes (not shown) as laser beam sources respectively, as well as laser beam for C modulated with C image data and laser beam for K modulated with K image data both emitted from two other laser diodes (not shown) as laser beam sources.




The laser beams for Y and M from the rotary polygon mirrors


20


and


21


respectively pass through a two-layer fθ lens


23


. The laser beam for Y having passed through the fθ lens


23


is reflected by a mirror


24


, then passes through an elongated WTL


25


, and is thereafter radiated to the photosensitive element


4


Y of the photosensitive unit


2


Y through mirrors


26


and


27


. The laser beam for M having passed through the fθ lens


23


is reflected by a mirror


28


and passes through an elongated WTL


29


, then is radiated to the photosensitive element


4


M of the photosensitive unit


2


M through mirrors


30


and


31


.




The laser beams for C and K reflected from the rotary polygon mirrors


20


and


21


pass through a two-layer fθ lens


32


. The laser beam for C having passed through the fθ lens


32


is reflected by a mirror


33


and passes through an elongated WTL


34


, then is radiated to the photosensitive element


4


C of the photosensitive unit


2


C through mirrors


34


and


36


. The laser beam for K having passed through the fθ lens


32


is reflected by a mirror


37


and passes through an elongated WTL


38


, then is radiated to the photosensitive element


4


K of the photosensitive unit


2


K through mirrors


39


and


40


.




As shown in

FIG. 2

, the double-side unit


7


is provided with a pair of conveyance guides


41


and


42


and a plurality of conveyance roller pairs


43


. In a double-side image forming mode for forming images on both sides of the transfer medium P, an image is first formed on one side of the transfer medium, then the transfer medium P is conveyed to an inverting conveyance passage


44


of the inverting unit


8


and is conveyed in a switch-back manner, whereby the transfer medium P is turned upside down, and the double-side unit


7


receives the transfer medium P and re-conveys it to transfer sections formed between the photosensitive elements


4


Y,


4


M,


4


C,


4


K and the transfer belt


3


.




The inverting unit


8


includes a plurality of conveyance rollers and conveyance guide plates, and has a function of turning upside down the transfer medium with an image formed on one side thereof in the double-side image forming mode and sending it out to the double-side unit


7


, a function of discharging the transfer medium after image formation out of the apparatus while leaving its direction intact, and a function of discharging the transfer medium out of the apparatus in an inverted state of its surface and back. In a paper feed section where the paper feed cassettes


13


and


14


are disposed, there are provided paper separate feed portions


45


and


46


for separating and feeding transfer media P on the paper feed cassettes


13


and


14


one by one. Inside the transfer belt


3


are disposed transfer brushes


47


,


48


,


49


, and


50


as transfer means so as to oppose to the photosensitive elements


4


Y,


4


M,


4


C, and


4


K, respectively.




In this embodiment, when image formation is instructed by an operating section (not shown), the photosensitive elements


4


Y,


4


M,


4


C, and


4


K are driven to rotate clockwise by a drive source (not shown) in FIG.


2


. A charging bias from a power supply (not shown) is applied to the charging rollers


16


Y in the photosensitive units


2


Y,


2


M,


2


C, and


2


K so as to electrically charge the photosensitive elements


4


Y,


4


M,


4


C, and


4


K uniformly. After thus uniformly charged by the charging rollers


16


Y, the photosensitive elements


4


Y,


4


M,


4


C, and


4


K are exposed respectively to laser beams modulated by image data of Y, M, C, and K colors and electrostatic latent images are formed on their surfaces. The electrostatic latent images thus formed on the photosensitive elements


4


Y,


4


M,


4


C, and


4


K are developed into toner images of Y, M, C, and K colors by the developing units


5


Y,


5


M,


5


C, and


5


K, respectively.




One transfer medium P is separated from a selected one of the paper feed cassettes


13


and


14


and is fed to a resist roller


51


disposed on the paper feed section side with respect to the photosensitive unit


2


Y. In this embodiment, the manual paper feed tray is disposed on the right-hand side of the apparatus body


1


enabling to feed a transfer medium to the resist roller


51


also from the manual paper feed tray


15


. The resist roller


51


sends out each transfer medium onto the transfer belt


3


at a timing at which the front end of the transfer medium coincides with the toner image on each of the photosensitive elements


4


Y,


4


M,


4


C, and


4


K. The transfer medium thus sent out is electrostatically attracted to the transfer belt


3


which is electrically charged by a paper attracting roller


52


, and is conveyed to each transfer section.




While the transfer medium is thus conveyed and passes through the transfer sections successively, toner images of Y, M, C, and K colors on the photosensitive elements


4


Y,


4


M,


4


C, and


4


K are successively transferred overlappedly onto the transfer medium by transfer brushes


47


to


50


, whereby forming a four-color overlapped, full-color toner image. The full-color toner image thus formed on the transfer medium is then fixed by the fixing device


9


and is thereafter discharged invertedly to the paper discharge tray


12


through a paper discharge passage determined in accordance with a designated mode, or goes straight ahead from the fixing device


9


, passes through the interior of the inverting unit


8


and is discharged straight.




When the double-side image forming mode is selected in the image formation apparatus, a toner image is formed on one side of the transfer medium P and is fixed by the fixing device


9


, then the transfer medium is fed into the inverting conveyance passage


44


formed within the inverting unit


8


. After being switch-backed in the inverting conveyance passage


44


, the transfer medium P is conveyed to the double-side unit


7


, from which it is again fed, followed by image formation on the back thereof in the same way as in the image formation on the surface and subsequent discharge.




The above image forming operations are performed when the four-color overlapped full-color mode is selected by an operating section (not shown). If a three-color overlapped full-color mode is selected by the operating section, the formation of a K toner image is omitted and a full-color image is formed on the transfer medium by overlapping toner images of three Y, M, and C colors. Further, if a black-and-white image forming mode is selected by the operating section, there is performed only the formation of a K toner image and a black-and-white image is formed on the transfer medium.




The developing units


5


Y,


5


M,


5


C, and


5


K are of an identical construction except that respective toner colors are different. Therefore, explanation will be given on the construction of the developing unit


5


Y as an example.

FIG. 5

illustrates the developing unit


5


Y viewed from the developer conveying side and

FIG. 1

is a partially broken-away view of the developing unit


5


Y viewed from above.




In

FIGS. 1 and 5

, the developing unit


5


Y includes a development case


53


which contains a two-component developer consisting of a Y toner and a carrier, a developing sleeve


54


as a developer carrier disposed within the development case


53


so as to be opposed to the photosensitive element


4


Y through an opening


53




c


of the development case


53


, and multiple-thread screw members


55


and


56


disposed within the development case


53


, the screw members


55


and


56


serving as agitating members for conveying the developer under agitation.




The interior of the development case


53


is divided by a partition wall


57


into a first space


65


positioned on the developer supply side for the photosensitive element


4


Y and a second space


64


which receives a replenishing toner supplied from a supply port


62


. The screw members


56


and


55


are disposed in the spaces


65


and


64


, respectively, and are rotatably supported by bearings (not shown) disposed in the development case


53


. The developing sleeve


54


is also rotatably supported in the development case


53


through a bearing (not shown). The developing sleeve


54


rotates with a rotational drive force transmitted thereto from drive means (not shown).




As shown in

FIG. 1

, the screw members


55


and


56


extend in the width direction of the transfer medium P and are disposed in parallel to each other. Gears


66


and


68


having an identical number of teeth are attached to one end of the screw member


55


and to one end of the screw member


56


, respectively, so as to mesh with each other. In this embodiment, a rotational drive force is transmitted from a drive motor


69


to the gear


66


, whereby the screw members


55


and


66


are rotated in directions opposite to each other. In

FIG. 1

, the screw member


55


rotates in a direction to convey the developer from left to right, while the screw member


56


rotates in a direction to convey the developer from right to left.




The screw member


56


as a first agitating member disposed in the space


65


has screw portions


56




a


corresponding to n threads (n≧2), while the screw member


55


as a second agitating member disposed in the space


64


has screw portions


55




a


corresponding to (n−x) threads (x≧0). In this embodiment, the screw member


56


is a four-thread screw and the screw member


55


is a two-thread screw.




The screw portions


55




a


and


56




a


as thread portions are formed to be continuous respectively in the extending directions of the screw members


55


and


56


and to have an identical screw pitch D of each thread.




A delivery portion


59


for delivery of developer from the space


65


to the space


64


is formed between one end of the partition wall


57


and an inner side face


53




a


of the development case


53


, while a delivery portion


58


for delivery of developer from the space


64


to the space


65


is formed between the other end of the partition wall


57


and an inner side face


53




b


of the development case


53


. The delivery portion


58


is formed so as to have width W which is narrower than the width W


1


of the delivery portion


59


. The end portion of the development case


53


where the delivery portion


58


is formed protrudes out of an image forming area L on the photosensitive element formed between the end faces


54




a


and


54




b


of the developing sleeve


54


,


50


that the delivery portion


58


is positioned outside the image forming area L.




A T sensor


63


as toner concentration detecting means is attached to the development case


53


, so as to detect and output a toner concentration in the developer. As shown in

FIG. 1

, the T sensor


63


has a detection surface


63




a


which faces the interior of the space


64


, and is disposed closer to the delivery portion


59


than the delivery portion


58


with respect to a center line of the image forming area L.




The operation of the developing unit


5


Y having the aforementioned construction will be described below in connection with the conveyance of the developer.




When the screw members


55


and


56


are rotated at a constant speed, the two-component developer present in the development case


53


is conveyed from left to right in

FIG. 1

while being agitated and is fed from the delivery portion


58


into the space


65


in which the convey screw


56


is disposed. The two-component developer fed from the delivery portion


58


into the space


65


is agitated and conveyed leftwards in

FIG. 1

by the screw


56


, then is fed from the delivery portion


59


into the space


64


, in which it is again agitated and conveyed rightwards by the screw


55


. Since the developer is thus agitated and is at the same time conveyed while circulating through the developing unit


5


Y, the Y toner and the carrier are charged by friction caused by agitation.




The convey screw


56


feeds a portion of the developer to the developing sleeve


54


, which in turn carries and conveys the developer magnetically. As shown in

FIG. 5

, the height (amount) of the developer present on the developing sleeve


54


is regulated by a regulation member


61


disposed in the development case


53


. The electrostatic latent image on the photosensitive element


4


Y is developed by the Y toner present on the developing sleeve


54


to form a Y toner image.




When the toner concentration (toner-carrier ratio) of the developer contained in the development case


53


becomes a predetermined value, Y toner is replenished from the toner supply port


62


into the space


64


side in the development case


53


. The Y toner thus replenished is mixed with the developer with agitation by the screw member


55


.




In this embodiment, the screw member


55


has a smaller number of screw portions


56




a


as threads than the screw member


56


, which reduces its volume in the space


64


. For this, even in case of using a multi-thread screw as an agitating member, the bulk (height) of the developer is suppressed, which in turn reduces the amount of the developer loaded into the developing apparatus


5


Y As a result, it is possible to ensure a required amount of the developer fed into the space


65


. Besides, since the bulk (height) of the developer is suppressed, the screw member


55


is not buried in the developer and there is not formed any conveying force-free area. Consequently, a decrease of the developer conveying speed is prevented and it is possible to suppress the developer staying phenomenon in the vicinity of the delivery portion


58


.




As shown in

FIG. 1

, since the delivery portion


58


is positioned out of the image forming area L, the position for delivering the developer from the space


64


to the space


65


is dislocated from the image forming area L. Accordingly, even if an excessive amount of developer is fed from the delivery portion


58


into the space


65


, there is no delivery of the developer in the image forming area L. Consequently, as shown in

FIG. 65

, there is no longer any partial supply of the developer to the developing sleeve


54


or leakage of the developer out of the opening


53




c


positioned in the space


65


.




In the space


65


serving as a toner supply side for the photosensitive element there is disposed the screw member


56


as an agitating member having a greater number of screw portions


56




a


than the screw member


66


, which enables to set the bulk (height) of the developer in the space


65


at a higher position. Consequently, a sufficient amount of the developer can be fed to the developing sleeve


54


, which prevents generation of a screw trace.




The T sensor


63


is disposed closer to the delivery portion


59


as the toner supply port


62


side than the delivery portion


58


with respect to the center line of the image forming area L. Therefore, even if there is a change in the way of staying of the developer on the delivery portion


58


, such a change can be made less influential, which enables to output stable detection information and enhance the toner concentration detecting accuracy.





FIG. 6

shows a non-screw portion


70


not having the screw portions


55




a


provided at a portion of the screw member


55


shown in

FIG. 1

which portion is positioned in a predetermined interval t in the developer conveying direction. When this non-screw portion


70


is provided the developer conveying force is suppressed to lower the developer conveying capacity of the screw member


55


. This in turn suppresses the developer staying phenomenon in the vicinity of the delivery portion


58


.




In this modification, the non-screw portion


70


is provided on the screw member


55


to prevent staying of the developer near the delivery portion


58


and the developer conveying capacity of the screw member


55


is reduced. It is also possible to adopt the following methods for the same purpose.




For example, in

FIGS. 1 and 6

, gears adjusted to a gear ratio of V


1


>V


2


are used as the gears


66


and


68


, or pulleys different in speed change ratio are used instead of the gears


66


and


68


, and are mounted on end portions of the screw members


55


and


56


, respectively. According to this construction, the amount of the developer conveyed per unit time by the screw member


55


can be made smaller than the amount conveyed per unit time by the screw member


56


, thereby enabling to suppress the stay of the developer in the vicinity of the delivery portion


58


.




As shown in

FIG. 1

, if the screw pitch D of the screw member


55


is set smaller, the amount of the developer conveyed per unit time decreases. Thus, it is possible to reduce the developer conveying capacity of the screw member


55


without changing the drive system or controlling the speed thereof.




As set forth above, according to the present invention, by setting a smaller number of threads of the second agitating member in the second space than that of the first agitating member in the first space, it is possible to reduce the volume of the second agitating member in the second space to suppress the bulk (height) of the developer in the second space while ensuring a required bulk (height) of the developer in the first space, which significantly reduces occurrence of screw pitch traces and defective development due to a deficient supply of the developer.




According to the present invention, when the second delivery portion is provided out of the image forming area of the image bearing unit, the developer delivery position from the second space to the first space is positioned out of the image forming area of the image bearing unit. Accordingly, delivery of the developer is no longer performed in the image forming area and thus it is possible to prevent leakage of the developer out of the apparatus.




According to the present invention, by providing a non-screw portion at a portion of the second agitating member positioned in a predetermined interval in the developer conveying direction, or by setting the rotation speed V


1


of the first agitating member and the rotation speed V


2


of the second agitating member so as to satisfy the relation of V


1


>V


2


, or by reducing the screw pitch of the second agitating member, the developer conveying capacity of the second agitating member is reduced. This suppresses the staying of the developer near the second delivery portion decreases and there is no longer any excessive feed of the developer into the first space thus preventing leakage of the developer out of the apparatus.




Further, according to the present invention, the toner concentration detecting means is disposed closer to the first delivery portion than to the second delivery portion with respect to the center of the image forming area. Accordingly, even if there occurs a change in the way of staying of the developer on the second delivery portion side, the change is less influential. Thus, even if there occurs a change in the way of staying of the developer in the developing apparatus, the toner concentration can be detected accurately.



Claims
  • 1. A developing apparatus comprising:a case divided into a first space located at a developer supply side for supplying the developer to an image bearing member and a second space for receiving a replenishing toner; and a first and a second agitating member arranged in the first and the second spaces in such a manner that the first and the second agitating members are positioned parallel to each other and are driven to rotate to agitate and convey the developer, wherein the first agitating member arranged in the first space is a screw member having n threads (n>2), and the second agitating member arranged in the second space is a screw member having (n−x) threads (x≧0), and wherein a non-screw portion is formed at a portion between the threads of the second agitating member located at a predetermined interval in a convey direction of the developer conveyed by the second agitating member.
  • 2. The developing apparatus as claimed in claim 1, further comprising:a first delivery portion for feeding the developer from the first space into the second space; and a second delivery portion for feeding the developer from the second space into the first space, said secondary delivery portion being positioned outside an image formation area of the image bearing member.
  • 3. The developing apparatus as claimed in claim 2, wherein a rotation speed of the first agitating member is set greater than a rotation speed V2 of the second agitating member.
  • 4. The developing apparatus as claimed in claim 2, wherein the second agitating member has a reduced screw pitch.
  • 5. The developing apparatus as claimed in claim 2, further comprising:a toner concentration detector arranged at a position closer to the first delivery portion than to the second delivery portion from a center of an image formation area and having a detection surface facing the interior of the second space.
  • 6. The developing apparatus as claimed in claim 1, wherein a rotation speed V1 of the first agitating member is set greater than a rotation speed V2 of the second agitating member.
  • 7. The developing apparatus as claimed in claim 6, further comprising:a toner concentration detector arranged at a position closer to the first delivery portion than to the second delivery portion from a center of an image formation area and having a detection surface facing the interior of the second space.
  • 8. The developing apparatus as claimed in claim 1, wherein the second agitating member has a reduced screw pitch.
  • 9. The developing apparatus as claimed in claim 8, further comprising:a toner concentration detector arranged at a position closer to the first delivery portion than to the second delivery portion from a center of an image formation area and having a detection surface facing the interior of the second space.
  • 10. The developing apparatus as claimed in claim 1, further comprisingtoner concentration detector arranged at a position closer to the first delivery portion than to the second delivery portion from a center of an image formation area and having a detection surface facing the interior of the second space.
  • 11. An image formation apparatus comprising:an image bearing member, and a developer device for supplying developer to an electrostatic latent image formed on the image bearing member, wherein the developer device includes a developing apparatus includes: a case divided into a first space located at a developer supply side for supplying the developer to an image bearing member and a second space for receiving a replenishing toner; and a first and a second agitating member arranged in the first and the second spaces in such a manner that the first and the second agitating members are positioned parallel to each other and are driven to rotate to agitate and convey the developer, wherein the first agitating member arranged in the first space is a screw member having n threads (n>2), and the second agitating member arranged in the second space is a screw member having (n−x) threads (x≧0), and wherein a non-screw portion is formed at a portion between the threads of the second agitating member located at a predetermined interval in the convey direction of the developer conveyed by the second agitating member.
Priority Claims (1)
Number Date Country Kind
2000-332329 Oct 2000 JP
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Entry
Patent Abstracts of Japan, JP 10-010852, Jan. 16, 1998.
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