Information
-
Patent Grant
-
6366746
-
Patent Number
6,366,746
-
Date Filed
Thursday, April 27, 200024 years ago
-
Date Issued
Tuesday, April 2, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Fitzpatrick, Cella, Harper & Scinto
-
CPC
-
US Classifications
Field of Search
US
- 399 90
- 399 110
- 399 111
-
International Classifications
-
Abstract
A developing device includes a rotatable developer carrying member for carrying a developer to develop an electrostatic image formed on an image bearing member with a developer; wherein the developer carrying member includes a first cylindrical portion and a second cylindrical portion provision data an end of the first cylindrical portion and supported by bearing portion; a first electroconductive portion extended from an outside of the second cylindrical portion into an inside and electrically connected to an electroconductive portion outside the developing device with a gap from an inner surface of the second cylindrical portion; a second electroconductive portion contacted to an inner surface of the first cylindrical portion and rotatable with the first cylindrical portion and slidable on the first electroconductive portion; wherein a developing bias is applied to a first cylindrical portion through the first and second electroconductive portion from the outside electroconductive portion of the developing device.
Description
FIELD OF THE INVENTION AND RELATED ART
The present invention relates to a developing device and an electric energy supply part for applying a developing bias to a developer carrying member.
In a congressional apparatus for forming a multi-color image through an electrophotographic image formation process, a plurality of developing devices accommodating developers having different colors are provided on a rotary selecting mechanism; an electrophotographic photosensitive member(photosensitive drum) is electrically charged uniformly by a charging device and is selectively exposed to light so that electrostatic latent image is formed; and the selecting mechanism is operated so as to choose a developing roller as a developer carrying member (developing means) of a developing device accommodating a predetermined color developer (toner) to the photosensitive drum. The developing roller is rotated while being supplied with a developing bias so that electrostatic latent image on the photosensitive drum is developed into a toner image. The toner image is transferred onto a recording material, and the developing and transferring operations are repeated for the respective colors, thus providing a multi-color image.
Recently, a process cartridge containing as a unit process means such as the photosensitive drum, the developing means actable on the photosensitive drum, the charging means, cleaning means or the like has been made available.
As for a developing device or process cartridge, a proposal for a structure of an electric power supply contact of a developing bias to a developing roller (developing means) has been made wherein a flange member of an electroconductive member is provided at an end of a developing roller; an electrode in the form of a compression coil spring is mounted to the flange member for electrical conduction; an end of the compression coil spring is contacted to a contact member which is mounted to a housing of the developing device and which is electrically conducted to the electric energy supply member provided in the main assembly of the apparatus when the developing device is mounted to the main assembly of the apparatus.
As another structure of the electric power supply contact for the developing bias to the developing roller (developing means), an elastic contact portion is provided in the contact member, and the elastic contact portion is contacted to the flange member of an electroconductive member provided a an end of the developing roller.
In the case of the electric power supply contact structure, the compression coil spring is rotated integrally with the developing roller, and slides relative to the coil spring, and therefore, in general, grease is applied to the sliding portion. In the latter case of the electric power supply contact structure, the flange member is rotated integrally with the developing roller, and slides relative to the elastic contact member, and therefore, in general, electroconductive grease is applied to the sliding portion.
In addition, in the latter electric power supply contact structure, in order to stabilize the contact pressure of the sliding contact portion to the flange member of the elastic contact member, the spring constant of the elastic contact member is desirably minimized to make the degree of deformation larger. In such a case, a space is required to assure the deformation of the elastic contact member between the developing roller and the supporting frame supporting the developing roller in the developing device or the process cartridge.
SUMMARY OF THE INVENTION
The present invention is concerned with a further development of the prior-art, and it is a principal object of the present invention to provide a developing device in which a space applied by the electric power supply contact mechanism for the developer carrying member is reduced with the improved reliability of the contact portion of the electric power supply contact.
It is another object of the present invention to provide an electric energy supply part for supplying electric energy (developing bias voltage) to the developer carrying member with contact electric power supply contact for supplying electric power to the developing roller.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an illustration of a major part of a main assembly of a developing device and an electrophotographic image forming apparatus according to an embodiment of the present invention.
FIG. 2
is an illustration of mounting a developing device to a rotary unit of the electrophotographic image forming apparatus.
FIG. 3
is an illustration of mounting the developing device to the rotary unit of the electrophotographic image forming apparatus.
FIG. 4
is a sectional view of a major part of a yellow developing device (magenta developing device or cyan developing device) to be mounted to the electrophotographic image forming apparatus.
FIG. 5
is a sectional view of a major part of a black developing device to be mounted to the electrophotographic image forming apparatus.
FIG. 6
is a perspective view illustrating an opening state of a shutter of a developing device.
FIG. 7
is a perspective view of a developing device as seen from an opposite side of FIG.
6
.
FIG. 8
is an exploded perspective view of a developing device.
FIG. 9
is a perspective view of an outer appearance of an end surface of a developing roller.
FIG. 10
is a sectional view of a developing roller.
FIG. 11
is a sectional view of a developing roller taken along a direction perpendicular to a direction of FIG.
10
.
FIG. 12
is a sectional view of a developing roller taken along a line perpendicular to an axis thereof.
FIG. 13
is a sectional view of a developing roller taken along a line perpendicular to the axis.
FIG. 14
is a schematic illustration of an electric energy supplying structure to the developing roller.
FIG. 15
is a perspective view of an outer appearance of a holder member.
FIG. 16
is a perspective view of an outer appearance of a roller electrode plate (second electroconductive portion).
FIG. 17
is an illustration of a contact portion of a frame electrode plate (third electroconductive portion) and an electrode shaft (first electroconductive portion) which are integral, according to another embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The description will be made as to the embodiments of the present invention in conjunction with the accompanying drawings.
In the following description, !“longitudinal direction!” of a developing device means a direction parallel to the direction of mounting-and-demounting of the developing device relative to a main assembly of an electrophotographic image forming apparatus, which is also parallel to a surface of a recording material and crossing with (substantially perpendicular to) a feeding direction of the recording material.
Referring to
FIGS. 1
to
11
, the description will be made as to the electrophotographic image forming apparatus according to this embodiment. (General arrangement of electrophotographic image forming apparatus)
Referring to
FIG. 1
, the description will be made as to a general arrangement of the electrophotographic image forming apparatus in the form of a color electrophotographic image forming apparatus.
FIG. 1
shows a general arrangement of a color laser beam printer which is an example of a color electrophotographic image forming apparatus.
The color laser beam printer (electrophotographic image forming apparatus) comprises an image formation station including an electrophotographic photosensitive member
1
in the form of a drum (photosensitive drum) rotating at a constant speed, rotatable developing devices D (Dy, Dm, Dc, Db), and an intermediary transfer member
4
for carrying a color image superimposedly transferred thereonto by the image formation station and for transferring the color image onto a transfer material P (recording material) such as a recording paper, OHP sheet or the like fed from a sheet feeder by feeding means
5
.
The transfer material P now having the transferred color image is fed to a fixing portion
7
where the color image is fixed on the transfer material P, and is then discharged to a discharging portion
8
provided at a top of the apparatus, by discharging rollers
5
f
. The rotatable developing devices D are individually detachably mountable to a main assembly
30
of the printer as a main assembly of the electrophotographic image forming apparatus.
The description will be made as to various parts of the electrophotographic image forming apparatus.
(Process Cartridge)
A process cartridge U used in the electrophotographic image forming apparatus of this embodiment contains as a unit the photosensitive drum
1
and a cleaner container
9
a
of a cleaning device
9
which function as a holder for the photosensitive drum
1
. The process cartridge U is detachably mountablely supported on the main assembly
30
of the printer, and can be easily exchanged as a unit when the lifetime of the photosensitive drum
1
is reached.
The photosensitive drum
1
of the present invention comprises an aluminum cylinder having a diameter of approx. 50 mm and an organic photoconductive layer on the outside thereof, and is rotatably supported on the cleaner container
9
a
of the cleaning device
9
. Around the photosensitive drum
1
, there are provided a cleaning blade (cleaning means)
9
b
for removing the toner remaining on the 5 photosensitive drum
1
and primary charging means
2
for uniformly charging the surface of the photosensitive drum
1
. The photosensitive drum
1
is rotated in a counterclockwise direction in the figure in accordance with the image forming operation by a driving force from a driving motor at one of the opposite ends of the drum.
(Charging Means)
The charging means
2
charges the drum through a contact charging method, wherein an electroconductive roller is contacted to the photosensitive drum
1
, and the electroconductive roller is supplied with a voltage, by which the surface of the photosensitive drum
1
is uniformly charged.
(Exposure Means)
The photosensitive drum
1
is exposed to image light. More particularly, when an image signal is supplied to a laser diode, the laser diode projects image light corresponding to the image signal to the polygonal mirror
3
a.
The polygonal mirror
3
a
is rotated at a high speed, and the image light reflected by the polygonal mirror
3
a
is selectively projected via imaging lens
3
c
and reflection mirrors
3
d
to the surface of the photosensitive drum
1
which is rotating at a constant speed so that electrostatic latent image is formed on the photosensitive drum
1
.
(Developing Device)
The developing device D includes the four developing devices Dy, Dm, Dc, Db for effecting development to provide yellow, magenta, cyan and black images, respectively.
The developing devices D are detachably mountablely supported on a rotary unit
11
which rotates about a shaft
10
as shown in
FIG. 1
to FIG.
3
. In the image forming operation, the rotary unit
11
supporting the developing devices D rotates about the shaft
10
so as to face a predetermined one of the developing devices D to the photosensitive drum
1
and stop it there, and then the developing roller
12
as the developing means is positioned relative to the photosensitive drum
1
with a fine clearance (approx. 300 μm) therefrom, and then develops the electrostatic latent image.
During the color image formation, the rotary unit
11
rotates one full turn for one full turn of the intermediary transfer member
4
, and the yellow developing device Dy, the magenta developing device Dm, the cyan developing device Dc and the black developing device Db carries out the developing process in the order named.
In
FIG. 4
, the yellow developing device Dy is shown as being positioned to the position facing to the process cartridge U.
The developing device Dy feeds the toner from the toner container
63
a
to the toner supplying roller
19
by a toner feeding mechanism
15
, non-magnetic one component toner (developer) is applied in the form of a thin layer onto an outer periphery of a developing roller
12
rotating in a counterclockwise direction in the Figure by means of a toner supplying roller
19
rotating in the counterclockwise direction and a developing blade
16
press-contacted to the outer periphery of the cylindrical developing roller
12
(developer carrying member), during which the toner is given charge (triboelectric charge).
By applying a developing bias voltage to the developing roller
12
opposed to the photosensitive drum
1
on which the formation is formed, the toner is deposited to the photosensitive drum
1
in accordance with the latent image. The toner development is carried out for each of the magenta developing device Dm, the cyan developing device Dc and the black developing device Db through the similar mechanism.
The developing roller
12
of each of the developing devices D is connected with a driver (unshown), and a high voltage source for the color development provided in the main assembly
30
of the printer when the developing device D is rotated to the development position.
The developing roller and the electric energy supplying structure for the developing roller will be described hereinafter.
The developing device Dy, the magenta developing device Dm and the cyan developing device Dc shown in
FIG. 4
have the same structure. In each of the color developing devices Dy, Dm, Dc, the toner supplying roller
19
having a peripheral surface moving in direction opposite from the moving direction of the peripheral surface of the developing roller
12
is rotatably mounted to the developing member supporting frame
63
A which is a frame constituting a part of the cartridge frame
63
.
The black developing device Db shown in
FIG. 5
does not have a toner supplying roller. The toner (developer) is deposited onto the developing roller
12
by the magnetic force and depositing force, and the toner layer thickness is regulated by a developing blade
16
contacted to the peripheral surface of the developing roller
12
, and also, triboelectric charge is produced on the toner.
(Intermediary Transfer Member)
The intermediary transfer member
4
functions to receive a plurality of toner image which are sequentially and superposedly transferred thereonto from the intermediary transfer member
4
(next transfer), and transfer the superposed toner images all together onto the transfer material p (next transfer). The transferring device
4
is provided with an intermediary transfer belt
4
a
which travels in the direction indicated by an arrow R
4
. The intermediary transfer belt
4
a
in this embodiment is extended around three rollers, namely, a driving roller
4
b
, a transfer pair roller
4
c
and a follower roller
4
d
. Adjacent the follower roller
4
d
, there is provided a confining roller. The confining roller
4
j
is movable between a position where it urges the intermediary transfer belt
4
a
to the photosensitive drum
1
and a position where the transfer belt
4
a
is away from the photosensitive drum
1
. The intermediary transfer belt
4
a
travels in the direction indicated by an arrow R
4
by rotation of the driving roller
4
b
. A cleaning unit
4
e
which is movable toward and away from the surface of the intermediary transfer belt
4
a
is provided at a predetermined position outside the intermediary transfer belt
4
a
. The cleaning unit
4
e
functions to remove the untransferred toner which remains on the intermediary transfer belt
4
a
after the transfer which transfers the toner images all together onto the transfer material P. The cleaning unit
4
e
brings the charging roller
4
f
into contact with the intermediary transfer belt
4
a
to apply to the toner the charge having a polarity opposite from that during the transfer operation. The toner now having the opposite polarity charge is electrostatically attracted to the photosensitive drum
1
, and thereafter, is collected by means of the cleaning device g for the photosensitive drum
1
which will be described hereinafter. The cleaning method for the intermediary transfer belt
4
a
is not limited to the electrostatic cleaning, and may be a blade, a fur brush (mechanical) or the like or a combination thereof.
(Cleaning Device)
The cleaning device (cleaning means) removes the toner remaining on the photosensitive drum
1
after the transfer of the toner onto the intermediary transfer member
4
, by the cleaning blade
9
b
, thus cleaning the photosensitive drum
1
. The removed toner T is accumulated in the cleaner container
9
c
. The cleaner container
9
c
has such a capacity that it does not become full before the lifetime o the photosensitive drum
1
, and therefore, the cleaner container
9
c
is exchanged with fresh one together with the exchange of the photosensitive drum
1
.
(Sheet Feeder)
The sheet feeder
5
functions to feed the transfer material P to the image formation station, and comprises a cassette
5
a
accommodating a plurality of transfer material P, a sheet feeding roller
5
b
, a feeding roller
5
c
1
, and a retarding roller
5
c
2
for double feeding prevention, a sheet feeding guide
5
g
and a registration roller
5
e.
During the image forming operation, the sheet feeding roller
5
b
is rotated with the image forming operation to feed the transfer materials P one by one from the cassette
5
a
and guides it by the guiding plate
5
g
to the registration roller
5
e
via a feeding roller
5
c
1
.
During the image forming operation, the operation of registration roller
5
e
driven in a predetermined sequences includes a non-rotation period in which the transfer material P is at rest, and a rotation period in which the transfer material P is fed to the intermediary transfer member
4
, by which the image on the photosensitive member is aligned with the transfer material P for the next transfer step.
(Fixing Portion)
The fixing portion
7
fixes the toner image the toner image transferred onto the transfer material P from the intermediary transfer member
4
. The fixing portion
7
comprises a fixing roller
7
a
for applying heat to the transfer material P and a pressing roller
7
b
for press-contacting the transfer material P to the fixing roller
7
a
, the rollers
7
a
,
7
b
are hollow rollers and contain therein respective heaters. One of the rollers are driven to feed the transfer material P.
The transfer material P carrying the toner image is fed by the fixing roller
7
a
and the pressing roller
7
b
, during which toner is fixed on the transfer material P by heat and pressure.
(Mounting of Developing Device to Main Assembly of the Image Forming Apparatus)
Referring to
FIGS. 2 and 3
, the description will be made as to mounting of the developing device.
First, an unshown switch on the main assembly
30
of the printer is depressed, in response to which the rotary unit
11
is rotated until the position thereof for the developing device D to be mounted comes to a predetermined mounting position.
Then, a cover
18
for a developing device inserting opening
17
formed in a part of the main assembly
30
of the printer, is opened. Normally, the inserting opening
17
is kept closed by the cover
18
.
A guiding rib
70
provided on a side surface of a shutter
64
, which will be described in detail hereinafter (FIG.
6
), of the developing device D is brought into alignment with a cartridge guide
59
(
FIG. 2
) provided on an inner wall of the rotary unit
11
in the main assembly
30
of the printer, and then developing device D is pushed in (FIG.
3
). A grip portion
63
f
(
FIG. 7
) provided on the cartridge frame
63
of the developing device D is pushed in the direction of an arrow shown in
FIG. 2
by hand(s), by which only the cartridge frame
63
rotates while the shutter
64
is fixed on the rotary unit
11
to expose the developing roller
12
, thus establishing the operable state.
(Shutter Structure)
Referring to
FIG. 6
to
FIG. 8
, the shutter
64
will be described. As shown in
FIG. 8
, each of the longitudinal end walls
64
e
,
64
f
of the shutter
64
is provided with a round hole
64
a
, and by engagement between the round hole
64
a
and the projected portions
63
c
and,
63
g
, the shutter
64
is rotatably mounted to the cartridge frame
63
. As shown in
FIGS. 6
,
7
, the shutter
64
is movable between a position where it covers the developing roller
12
and a retracted position where the developing roller
12
is exposed, and when the developing device D is dismounted from the main assembly
30
of the printer, the shutter
64
is closed. Therefore, the developing device D is protected from dust or the like deposition and/or the damage of the developing roller
12
.
Adjacent the projected portion
63
c
of the cartridge frame
63
, there is a locking member
71
for locking the shutter
64
in the closed state. The locking member
71
has an engaging portion
71
b
and an arm portion
71
a
having an elasticity. On the other hand, at a predetermined position in the wall
64
e
of the shutter
64
, an engaging recess
64
t
is provided for engagement. By this, when the shutter
64
is closed, said engaging portion
71
b
is engaged with the engaging recess
64
t
so that shutter
64
is locked in the closed state to prevent the shutter from being inadvertently opened.
When the developing device D is mounted to the main assembly
30
of the printer, the locking is automatically released to open.
The side wall
64
e
of the shutter
64
is provided with a round hole
64
u
, and a side wall
63
h
of the cartridge frame
63
is provided with a semi-spherical projection
63
d
correspondingly. Therefore, when the shutter
64
is in the closed state, the round hole
64
u
is engaged with the semi-spherical projection
63
d
, so that even if the locking of the shutter
64
is
20
released, the cartridge frame
63
is not rotatable relative to the shutter
64
to an unstable position.
Referring to
FIG. 9
to
FIG. 16
, the description will be made as to the structure of the developing roller and the structure of the electric power supply contact to the developing roller.
FIG. 9
is a perspective view of an outer appearance of an end surface of the developing roller in the embodiment;
FIG. 10
is a sectional view of the developing roller;
FIG. 11
is a sectional view of the developing roller taken along a perpendicular plane;
FIGS. 12
the
13
is a sectional view of the developing roller taken along a perpendicular plane;
FIG. 14
is a schematic illustration of an electric power supply contact for the developing roller;
FIG. 15
is a perspective view of an outer appearance avoid holder member; and
FIG. 16
is a perspective view of an outer appearance of a roller electrode plate which is a second electroconductive portion.
As shown in
FIGS. 10 and 11
, an end of a large diameter portion (first cylindrical portion) of the developing roller
12
is provided with a flange member (second cylindrical portion)
100
in the form of a shaft made of metal material such as aluminum. The outer diameter of the flange member
100
is smaller than an outer diameter of the large diameter portion. The flange member
100
has a press-fitting portion
105
c
, which is press-fitted into inner a press-fitting circumference
12
c
of the developing roller
12
so as to be non-rotatable relative to the large diameter portion of the developing roller
12
. The flange member
100
of this embodiment is provided with a press-fit portion
105
c
into which the developing roller
12
is press-fitted, a mounting hole
105
a
into which an insulative holder member
300
which will be described hereinafter is press-fitted. The mounting hole
105
a
is provided radially inside of the press-fit portion
105
c
adjacent the press-fit portion
105
c.
The flange member
100
, as shown in
FIG. 9
, is provided with an engaging shaft portion
103
extending from a shaft portion
104
which is in turn extended axially from an end of the developing roller
12
. The engaging shaft portion
103
is provided with a parallel cuts
101
and an arcuate abutment portion
102
. To the engaging shaft portion
103
, a drive transmitting member in the form of a gear
200
is mounted. The gear
200
is provided with an engaging hole
201
engageable with the parallel cut portions of the engaging shaft portion
103
, and by the engagement therebetween, they are rotatable integrally with the developing roller
12
. An abutment portion
102
of the abutment portion
102
is contacted to the developing roller
12
side surface of the gear
200
to determine the mounting position of the gear
200
to the engaging shaft portion
103
.
To the other end of the developing roller
12
, an unshown flange member (small diameter portion) is non-rotatably mounted to the developing roller
12
in the similar manner as with the flange member
100
, and the flange member and the shaft portion
104
provided on the flange member
100
is supported by the bearing portion (unshown) provided in the developing device D.
The gear
200
is rotated by a driving source (unshown) provided in the main assembly
30
of the printer to rotate the developing roller
12
.
In this embodiment, both of the flange members
100
are made of a material such as aluminum.
Therefore, the support rigidity for the developing roller
12
is improved. Accordingly, the accuracy of rotation of the developing roller
12
is improved. In this embodiment, the flange member
100
and an electrode shaft
500
(first electroconductive portion) are not contacted with each other. Therefore, the developing bias is not supplied from the flange member
100
.
The description will be made as to the structure in the developing roller
12
.
The flange member
100
is provided with a mounting hole
105
a
for mounting a holder member
300
which will be described hereinafter and a through hole
105
b
through which the electrode shaft
500
is penetrated, and they are arranged along an axis of the developing roller
12
. The holder member
300
has a press-fit portion
301
which is press-fitted into a mounting hole
105
a
provided radially inside of the press-fit portion
105
c
of the flange member
100
.
Thus, in this embodiment, the mounting hole
105
a
is formed adjacent the press-fit portion
105
c
of the flange member
100
(radially inside of the press-fit portion
105
c
), and the press-fit portion
301
of the holder member
300
is press-fitted into the mounting hole
105
a
, so that outer diameter of the press-fit portion
105
c
can be made slightly larger. By doing so, the press-fitting force between the flange member
100
of the developing roller
12
and the press-fit portion
105
c
is raised so that reliability of the fastening of the flange member
100
relative to the developing roller
12
is improved.
The holder member
300
is provided with a cylindrical portion
302
having a diameter which is smaller than the inner diameter of the large diameter portion of the developing roller
12
and which is larger than the press-fit portion
301
. To an end of the cylindrical portion
302
, a second electroconductive portion (electric energy supply part) of electroconductive material (for example, a Cu alloy, Fe engagement gold such as SUS, or the like) in the form of an electrode plate (roller electrode plate)
400
is fixed. More particularly, the roller electrode plate
400
is fixed to the free end of the cylindrical portion
302
by a disk-like substrate
404
functioning as a base formed to have substantially the same outer diameter as the outer diameter of the cylindrical portion
302
. The substrate
404
of the roller electrode plate
400
and the cylindrical portion
302
of the holder member
300
are fixed to each other by welding, ultrasonic welding, bonding or the like. The roller electrode plate
400
has first arm portions (first contact portions)
402
at diametrically opposite positions of the substrate
404
, which are contacted to the inner surface of the large diameter portion of the developing roller
12
so as to be electrically connected. The first arm portion
402
, as shown in
FIGS. 10 and 16
, is provided such that force is applied against a direction of removal of the holder member
300
from the flange member
100
. The first arm portion
402
is disposed downstream of the base
404
with respect to the direction of the force which the second arm portion
401
receives from the first electroconductive portion
500
. Therefore, the holder member
300
is prevented from separating from the flange member
100
. The roller electrode plate
400
is provided with a second arm portion (second contact portion)
401
elastically contacted to the elastic of the contact portion
500
a
electrode shaft
500
which will be described hereinafter, at a radially outer end position of the substrate
404
. The second arm portion is extended in a direction perpendicular to the first arm portion
402
(
FIGS. 12
,
13
). The first arm portions
402
and the second arm portion
401
are extended in directions crossing with the substrate
404
. The first arm portion
402
and the second arm portion
401
are extended in different directions. The first arm portions
402
and the second arm portion
401
are provided by bending parts of the substrates
404
. The second arm portion
401
is connected to the substrate
404
through the elastic portion
403
extending in a direction parallel to the axis direction of the developing roller
12
. The elastic portion
403
enters the cut-away portion
302
a
(
FIGS. 12
,
15
), and retains such that second arm portion
401
is opposed to the engaging hole
304
which will be described hereinafter, in the cylindrical portion
302
. The holder member
300
has a partition wall
303
between the press-fit portion
301
and the cylindrical portion
302
, and an engaging hole
304
is formed in the partition wall
303
. The engaging hole
304
is provided adjacent a position where the contact portion
500
a
of the electrode shaft
500
and the arm portion
401
of the second are contacted to each other.
On the other hand, as shown in
FIG. 14
, a third electroconductive portion in the form of an electrode plate (frame electrode plate)
600
is mounted to a developing member supporting frame
63
A constituting a part of the cartridge frame
63
. The frame electrode plate
600
is provided with a contact portion
600
a
so as to be exposed to outside through a hole portion
63
v
formed in the developing member supporting frame
63
A. When the developing device D is mounted to the main assembly
30
of the printer, it is electrically connected to an electrode member (unshown) (main assembly side electroconductive portion) electrically connected to a voltage source provided in the main assembly
30
of the printer. To the frame electrode plate
600
, an electrode shaft
500
(first electroconductive portion) made of circular column shaped or cylindrical electroconductive material is mounted and is electrically connected. As for a connecting method between the electrode shaft
500
and the frame electrode plate
600
, crimping method, caulking method or a method in which a contact portion is provided in the frame electrode plate
600
to which an electrode shaft
500
is elastically contacted, or the like, is usable. Alternatively, an electrode shaft
500
is fastened on an unshown electroconductive member (for example, SUS plate) by crimping or the like, and the electroconductive member and the frame electrode plate
600
are electrically connected. Furthermore, the electrode shaft
500
and the contact portion
600
a
of the frame electrode plate
600
may be integrally formed, and it may be mounted to the developing member supporting frame
63
A.
The electrode shaft
500
is provided at an end of the shaft portion
500
b
with a contact portion (sliding contact portion)
500
a
for electrical connection with the roller electrode plate
400
. The contact portion
500
a
is preferably spherical from the standpoint of smooth sliding contact of the second arm portion
401
of the roller electrode plate
400
when the developing roller
12
is rotated. In order to minimize the wearing due to sliding motion, grease is preferentially present at the contact portion between the contact portion
500
a
and the arm portion
401
.
As shown in
FIG. 14
, a shaft portion
500
b
of the electrode shaft
500
is penetrated through a through hole
105
b
formed in the flange member
100
with a gap from the inner surface of the through hole
105
b
, and is engaged with an engaging hole
304
provided in the holder member
300
. The contact portion
500
a
is contacted by the second arm portion
401
of the electrode plate
400
with an urging force toward the frame electrode plate
600
. The dimensions of the inner diameter of the engaging hole
304
and the outer diameter of the electrode shaft
500
are selected in consideration of the part accuracy and the part mounting accuracy or the like, it is preferable that with the worst value within the tolerance for the part accuracy and the mounting accuracy, the outer diameter portion of the electrode shaft and the engaging hole are relatively sliden with a small pressure. Since the outer diameter portion of the electrode shaft and the engaging hole may relatively slide, the holder member
300
is preferably made of a resin material having a good slidability such as a polyacetal resin material or the like.
When the developing device D provided with such an electric power supply contact is mounted to the main assembly
30
of the printer, the unshown electrode member of the main assembly
30
of the printer is connected to the contact portion
600
a
provided in the frame electrode plate
600
are contacted to each other, by which the developing bias can be supplied to the developing roller
12
through the frame electrode plate
600
, the electrode shaft
500
, the contact portion
500
a
, second arm portion
401
of the electrode plate
400
, first arm portions
402
thereof.
In the developing device D provided with an electric power supply contact having such a structure, the second arm portion
401
of the roller electrode plate
400
preferably has a low spring constant since then even when the developing roller
12
moves in a longitudinal direction due to the existence of the gap between the developing roller
12
and the developing member supporting frame
63
A or the like when the developing roller
12
is rotated, a proper contact pressure is maintained between the electrode shaft
500
and the contact portion
500
a
. To accomplish this, it is effective to make the elastic portion
403
(FIG.
14
) between the second arm portion
401
and the first arm portion
402
. In this embodiment, the second arm portion
401
is provided in the developing roller
12
, the proper contact pressure can be provided between the second arm portion
401
and the contact portion
500
a
of the electrode shaft
500
without losing the longitudinal direction space of the developing device D. More particularly, it is not necessary to provide, between the developing roller
12
and the developing member supporting frame
63
A, a space for permitting deflection of the second arm portion
401
to provide proper contact pressure between the second arm portion
401
and the contact portion
500
a
of the electrode shaft
500
.
If the first electroconductive portion is directly slid on the inner surface of the developing roller, and the developing bias is applied, the electrical conduction at the sliding portion is not stabilized, and therefore, it is preferable to provide a second electroconductive portion on which the first electroconductive portion is slid.
In the electric power supply contact of this embodiment, the holder member
300
fixed to the inside of the developing roller
12
through the flange member
100
is provided with an engaging hole
304
for engagement with the contact portion (sliding contact portion)
500
a
of the electrode shaft
500
which slides on the second arm portion
401
of the roller electrode plate
400
, and therefore, the range in which the roller electrode plate
400
and the electrode shaft
500
are contacted (sliding range) can be substantially regulated. Therefore, the contact portion
500
a
of the electrode shaft
500
is prevented from being out of place, so that reliability of the electric power supply contact is remarkably improved.
Since the sliding contact between the contact portion
500
a
of the electrode shaft
500
and the second arm portion
401
of the roller electrode plate
400
is provided in the developing roller
12
, the sliding contact portion is permitted to be supplied with electroconductive lubricant such as electroconductive grease since the electroconductive lubricant does not leak to outside of the developing roller
12
. Particularly, in this embodiment, the sliding contact is disposed inside of the flange member
100
in the longitudinal direction of the developing roller, so that grease is not easily leaked out.
In this embodiment, the developer is a non-magnetic one component developer, and therefore it is rather easily scattered, and therefore, the sliding contact is preferably within the developing roller.
Additionally, since the sliding contact between the contact portion
500
a
of the electrode shaft
500
and the second arm portion
401
of the roller electrode plate
400
is disposed in the holder member
300
, the sliding contact, when the holder member
300
fixed to the roller electrode plate
400
is mounted to the flange member
100
, is free of deformation due to external force or the like.
Furthermore, since the electrode portion or the like is not exposed to outside in the developing roller
12
per se, the handling of the developing roller per se is easy.
In the developing device of this embodiment, a holder member
300
having the contact (first arm portion
402
) for contact to the inner surface of the developing roller
12
and a sliding contact (contact portion
500
a
) for contact to the electrode shaft
500
, is disposed in the developing roller
12
, and an engaging hole
304
for engagement with the engagement is provided adjacent the sliding contact. The holder member
300
is made of a high slidability material, and is fixed to a flange member
100
fixed to the end of the developing roller
12
. The developing member supporting frame
63
A of the developing device D has a contact for contact with a main assembly of the electrophotographic image forming apparatus (main assembly
30
of the printer), and the electrode shaft
500
and the sliding contact are press-contacted to apply a developing bias to the developing roller
12
.
(Other Embodiments)
In the developing device D of the embodiment, the roller electrode plate
400
(second electroconductive portion) and the contact portion
500
a
of the electrode shaft
500
(first electroconductive portion) are provided at the end of the electrode shaft
500
, but the present invention is not limited to this, and the outer surface of the electrode shaft
500
, for example, may be contacted to the roller electrode plate
400
(second electroconductive portion). In such a case, the configuration of the first arm portion
401
provided in the roller electrode plate
400
is modified easily by one skilled in the art.
In the developing device D of the foregoing embodiments, the connecting method among the flange member
100
, the developing roller
12
, the flange member
100
are press-fitting, but the present invention is not limited to this, and, for example, they may be bonded by adhesive material. As regards fastening of the flange member
100
to the developing roller
12
, an end of the developing roller
12
is bent and cut, and is engaged into a hole portion formed in the flange member
100
.
In this embodiment, the developing device D functions to develop a multi-color image, but the present invention is not limited to this, and is applicable to a process cartridge or the like capable of forming monochromatic images.
For example, the photosensitive drum and the developing device shown in
FIG. 5
are constituted into a cartridge.
Here, the process cartridge, for example, comprises an electrophotographic photosensitive member and at least one process means. As for the types of the process cartridge, there are, in addition to those disclosed hereinbefore, a type in which, for example, an electrophotographic photosensitive member, a developing means and a charging means are unified integrally into a cottage which is detachably mountable to the main assembly of the electrophotographic image forming apparatus, a type in which an electrophotographic photosensitive member and a developing means are unified integrally into a cartridge which is detachably mountable to a main assembly of apparatus, a type in which an electrophotographic photosensitive member, a developing means, a charging means and cleaning means are unified integrally into a cartridge which is detachably mountable to a main assembly of an electrophotographic image forming apparatus, a type in which an electrophotographic photosensitive member and two or more of the process means are combined integrally into a cartridge which is detachably mountable to a main assembly of an electrophotographic image forming apparatus.
The process cartridge may contain an electrophotographic photosensitive member and an at least one of charging means, developing means and cleaning means as a unit which constitutes a cartridge which is detachably mountable to a main assembly of an electrophotographic image forming apparatus. The process cartridge is mounted to or demounted from the main assembly of the apparatus by the user. This means that maintenance of the apparatus is carried out, in effect, by the user.
In the above-described, the electrophotographic photosensitive member has been described as photosensitive drum, but the electrophotographic photosensitive member is not limited to such a photosensitive drum, but the following is usable. The photosensitive member may be a photoconductor which may be an amorphous silicon, amorphous selenium, zinc oxide, titanium oxide, organic photoconductor (OPC) or the like. The photosensitive member may be in the form of a drum, a belt or another rotatable member, or a sheet, or the like. Generally, however, a drum or a belt is used, and in the case of a drum type photosensitive member, a cylinder of aluminum alloy or the like is coated with a photoconductor by evaporation or application or the like.
The structure of the charging means described in the foregoing is of a so-called contact type charging method, but a known charging means comprising a tungsten wire which is enclosed width metal shield of aluminum or the like at three sides, wherein positive or negative ions generated by application of a high voltage to said tungsten wire are directed to the surface of the photosensitive drum to uniformly charged the surface, is usable.
The charging means may be a roller type as described in the foregoing, a blade type (charging blade), a pad type, a block type, a rod type, a wire type or the like.
As for a cleaning method for removing toner remaining on the photosensitive drum, a blade, a fur brush, a magnetic brush or the like is usable. In the foregoing environment, a laser beam printer has been described in the foregoing as an example of the electrophotographic image forming apparatus, but the present invention is not limited thereto, and the present invention is applicable to an electrophotographic copying machine, a facsimile machine, a facsimile machine or the like of an electrophotographic type.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
Claims
- 1. A developing device comprising:a rotatable developer carrying member for carrying a developer to develop an electrostatic image formed on an image bearing member with a developer; wherein said developer carrying member includes a first cylindrical portion and a second cylindrical portion provided at an end of the first cylindrical portion and supported by bearing portion; a first electroconductive portion extended from an outside of said second cylindrical portion into an inside and electrically connected to an electroconductive portion outside said developing device with a gap from an inner surface of said second cylindrical portion; a second electroconductive portion contacted to an inner surface of said first cylindrical portion and rotatable with said first cylindrical portion and slidable on said first electroconductive portion, wherein a contact portion of said second electroconductive portion relative to said first electroconductive portion urges said first electroconductive portion toward the outside of said second cylindrical portion, and wherein a developing bias is applied to the first cylindrical portion through said first and second electroconductive portion from said outside electroconductive portion of said developing device.
- 2. An apparatus according to claim 1, wherein further comprising a third electroconductive portion, provided in a frame of said developing device, for electrically connecting said first electroconductive portion to said outside electroconductive portion of said developing device.
- 3. An apparatus according to claim 1, wherein an outer diameter of said second cylindrical portion is smaller than an outer diameter of said first cylindrical portion.
- 4. An apparatus according to claim 1, wherein said second cylindrical portion is a flange portion fixed to said first cylindrical portion.
- 5. An apparatus according to claim 1, wherein said first electroconductive portion is provided with a shaft portion extended from an outside of said second cylindrical portion thereinto and having an end contacted to said second electroconductive portion.
- 6. An apparatus according to claim 1, wherein a sliding portion between said first electroconductive portion and said second electroconductive portion is disposed more inside than said second cylindrical portion in a longitudinal direction of said developer carrying member.
- 7. An apparatus according to claim 1, further comprising a holder member supporting said second electroconductive portion and fixed to an inside of said developer carrying member.
- 8. An apparatus according to claim 4, further comprising a holder member supporting said second electroconductive portion and fixed to an inside of said flange portion.
- 9. An apparatus according to claim 8, further comprising a fixing portion for fixing said flange portion and said holder member adjacent a fixed portion of said flange portion to said first cylindrical portion.
- 10. An apparatus according to claim 7, wherein said first electroconductive portion is provided with a shaft portion extended from an outside of said second cylindrical portion thereinto, and said supporting member is provided with an engaging hole engaged with said shaft portion adjacent a sliding portion of said first electroconductive portion and said second electroconductive portion.
- 11. An apparatus according to claim 7, wherein a sliding portion between said first electroconductive portion and said second electroconductive portion is provided in a holder member.
- 12. An apparatus according to claim 1, wherein said second electroconductive portion has a first arm portion press-contacted to said first cylindrical portion, and a second arm portion press-contacted to said first electroconductive portion, said first arm portion is disposed downstream of a base portion of said second electroconductive portion in a direction of a force which is received by said second arm portion from said first electroconductive portion.
- 13. An apparatus according to claim 1, wherein said developing device constitutes, together with a process cartridge detachably mountable to a main assembly of an image forming apparatus.
- 14. An electric energy supply part for being disposed in an electric energy supply path for applying a developing bias to a rotatable developer carrying member for carrying a developer to develop an electrostatic image formed on an image bearing member with a developer, from an outside electroconductive portion of a developing device, wherein said developer carrying member includes a first cylindrical portion and a second cylindrical portion supported by a bearing portion provided at an end of the first cylindrical portion, said electric energy supply part comprising:a base portion; a first contact portion connected with said base portion and contacted to an inner surface of said first cylindrical portion to electrically connect to said first cylindrical portion; a second contact portion connected with said base portion for slidable contact with a first electroconductive portion electrically connected with said outside electroconductive portion of said developing device, wherein said second contact portion has an elasticity to urge to said first electroconductive portion.
- 15. An apparatus according to claim 14, wherein said first and second contact portion is bent relative to said base portion.
- 16. An apparatus according to claim 14, wherein said first and second contact portion are extended in a crossing direction relative to said base portion.
- 17. An apparatus according to claim 14, wherein said first contact portion is provided at each of two positions of said base portion, and said second contact portion is provided at a position.
- 18. An apparatus according to claim 14, wherein said first contact portion is disposed downstream of said base portion in a direction of a force which is received by said second contact portion from said first electroconductive portion.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-123648 |
Apr 1999 |
JP |
|
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Number |
Name |
Date |
Kind |
5606722 |
Hart et al. |
Feb 1997 |
A |
5634175 |
Michlin et al. |
May 1997 |
A |
5739900 |
Isobe |
Apr 1998 |
A |
6208817 |
Chadani et al. |
Mar 2001 |
B1 |
Foreign Referenced Citations (1)
Number |
Date |
Country |
0549400 |
Jun 1993 |
EP |