This application is related to Japanese patent application No. 2010-160800 filed on Jul. 15, 2010 whose priority is claimed under 35 USC §119, the disclosure of which is incorporated by reference in its entirety.
1. Field of the Invention
The present invention relates to a developing device using a two-component developer and an image forming apparatus having the developing device.
2. Description of the Related Art
In recent years, a two-component developer (hereinafter, simply “developer”) having excellent toner charging stability is widely used in electrophotographic type image forming apparatuses that cope with full colors and high image quality.
This developer is composed of a toner and a carrier. The toners and carriers are agitated in a developer tank of a developing device and they are rubbed so that the toner that is suitably charged by the rubbing can be obtained.
In the developing device, the charged toner is supplied to a surface of a developing roller, and is transferred from the developing roller to an electrostatic latent image formed on a surface of a photosensitive drum by an electrostatic attractive force. As a result, a toner image is formed on the photosensitive drum based on the electrostatic latent image.
Recently, there is a demand for a high-speed, miniaturized image forming apparatuses. Accordingly, it is necessary to charge a developer quickly and sufficiently, and convey the developer quickly.
For this reason, as a conventional technique 1, a circulation type developing device is proposed (for example, see Japanese Patent Application Laid-Open No. 2001-255723). This developing device has first and second developer conveying paths, first and second connecting paths and first and second auger screws. The first and second developer conveying paths are partitioned by a partition wall provided in a developer tank. The first and second connecting paths connect the first developer conveying path and the second developer conveying path at both ends. The first and second auger screws are arranged on the first and second developer conveying paths and convey the developer to opposite directions. The developing device circulates the developer in the first and second developer conveying paths, and draws the developer in the second developer conveying path to supply it to the photosensitive drum. Thereafter, the developing device returns the developer from the photosensitive drum to the second developer conveying path.
In a case of the image forming apparatus of the conventional technique 1, when an image whose image density is locally high is printed and thus a toner in the developer on a developing roller is consumed locally and notably, the toner density in the developer on the developing roller is locally low.
Such a developer with low toner density is returned into the second developer conveying path. When the developer with low toner density is supplied again to the developing roller before being mixed with another developer sufficiently, an amount of toner to be supplied to the photosensitive drum is locally reduced. As a result, unevenness of image density (a phenomenon as so-called “development memory”) occurs. This phenomenon such that the image density of a printed image obtained by printing an image with locally high density is locally low.
In order to solve this problem, a conventional technique 2 proposes the following developing device. This developing device has first and second developer conveying paths, first and second connecting paths, first and second auger screws, a third developer conveying path, and a third auger screw. The first and second developer conveying paths are partitioned by a partition wall provided into a developer tank. The first and second connecting paths connect the first developer conveying path and the second developer conveying path at both ends.
The first and second auger screws are arranged in the first and second developer conveying paths and convey a developer to opposite directions. The third developer conveying path is arranged above the first and second developer conveying paths. The third auger screw is arranged in the third developer conveying path. The developing device circulates the developer in the first and second developer conveying paths, and draws the developer in the second developer conveying path so as to supply the developer to a photosensitive drum. Thereafter, the developing device returns the developer to the first developer conveying path via the third developer conveying path, so that occurrence of the unevenness of image density is repressed. There is a conventional technique disclosed in Japanese Patent Application Laid-Open No. 2008-26408.
However, in the developing device of the conventional technique 2, three developer conveying paths and three auger screws are necessary for repressing the occurrence of unevenness of image density, and thus the developing device is enlarged and is complicated.
In view of such a problem, it is an object of the present invention to provide a developing device in which even if an image with locally high image density is printed, occurrence of unevenness of density of an image to be printed can be repressed without enlarging the developing device, and an image forming apparatus having the developing device.
According to the present invention, a developing device, which is attached to an electrophotographic type image forming apparatus having a photosensitive drum on which an electrostatic latent image is formed, includes: a developer tank housing a developer including a toner and a carrier; a toner replenishment port for replenishing a toner into the developer tank; a developing roller that is provided in the developer tank and supplies the toner to a surface of the photosensitive drum formed with the electrostatic latent image while bearing the developer and rotating; a developer conveying path having a first developer conveying path and a second developer conveying path on a side of the developing roller in which the first and second developer conveying paths are partitioned by a partition wall parallel with an axial direction of the developing roller, and a connecting path for connecting the first and second developer conveying paths at both sides of the axial direction; a conducting plate for peeling a recovery developer on the surface of the developing roller after the toner is supplied to the photosensitive drum from the surface of the developing roller so as to guide the recovery developer to the first developer conveying path; and first and second developer conveying members arranged on the first and second developer conveying paths. The first developer conveying member has a cylindrical hollow rotating shaft with opened both ends that is rotatably provided to the first developer conveying path, and divides the first developer conveying path into an external first developer conveying path and an internal first developer conveying path, an external spiral blade fixed to an outer periphery of the hollow rotating shaft, and an internal spiral blade fixed to an inner periphery of the hollow rotating shaft. A direction where the developer is conveyed by the external spiral blade is the same as a direction where the developer is conveyed by the second developer conveying member and is opposite to a direction where the developer is conveyed by the internal spiral blade.
Another aspect of the present invention provides an image forming apparatus including: a photosensitive drum on which an electrostatic latent image is formed; a charging device for charging a surface of the photosensitive drum; an exposing device for forming an electrostatic latent image on the surface of the photosensitive drum; the developing device for supplying a toner to the electrostatic latent image on the surface of the photosensitive drum so as to form a toner image; a toner replenishment device for replenishing a toner to the developing device; a transfer device for transferring the toner image on the surface of the photosensitive drum onto a recording medium; and a fixing device for fixing the toner image onto the recording medium.
According to the developing device of the present invention, the developer is refluxed between the internal first developer conveying path and the second developer conveying path. A part of the developer in the second developer conveying path is supplied to the developing roller, and a toner is supplied from the developer on the developing roller to the photosensitive drum. A recovery developer with low toner density on the developing roller is guided to the external first developer conveying path along the conducting plate so as to be conveyed to an upstream side of the internal first developer conveying path.
That is to say, the recovery developer whose toner density is lowered is not returned directly to the second developer conveying path. For this reason, a local fluctuation in the toner density in the second developer conveying path is repressed.
Therefore, even after an image whose image density is locally high is printed, a defect such that the density of an image to be printed later is locally lowered (development memory) is repressed.
In a structure such that the recovery developer is conveyed so as not to be mixed with a developer in the second developer conveying path, new developer conveying path and developer conveying member are not additionally provided. For this reason, the developing device can be made to be compact.
Accordingly, a compact image forming apparatus in which unevenness of the image density is prevented can be obtained.
A developing device of the present invention is a circulation type developing device that includes a developer tank, a toner replenishment port, a developing roller, a developer conveying path having first and second developer conveying paths and a connecting path, the first and second developer conveying members, and a conducting plate. The developing device is attached to an electrophotographic type image forming apparatus such as monochrome or full-color copying machines, printers and facsimile apparatuses, and complex machine having these functions.
In this developing device, the first developer conveying member has a cylindrical hollow rotating shaft with opened both ends, an external spiral blade, and an internal spiral blade. The hollow rotating shaft is rotatably provided to a first developer conveying path, and divides the first developer conveying path into an external first developer conveying path and an internal first developer conveying path. The external spiral blade is fixed to an outer periphery of the hollow rotating shaft. The internal spiral blade is fixed to an inner periphery of the hollow rotating shaft.
A shape, a position and a number of the openings at both the ends of the hollow rotating shaft are not particularly limited as long as a developer outside the hollow rotating shaft can be circulated from one end of the hollow rotating shaft to the inside and can be discharged outside.
A direction where a developer is conveyed by the external spiral blade is the same as a direction where a developer is conveyed by the second developer conveying member, and is opposite to a direction where a developer is conveyed by the internal spiral blade.
The external spiral blade and the internal spiral blade of the first developer conveying member may establish a relationship with the second developer conveying member so that the developer is conveyed as described above. Therefore, spiral directions of the external and internal spiral blades are not particularly limited. Also when the second developer conveying member is a screw type shaft (auger screw) having a rotating shaft and a spiral blade fixed to an outer periphery of the rotating shaft, a spiral direction of the spiral blade is not limited.
The circulation-type developing device circulates a developer in the internal first developer conveying path and the second developer conveying path, and draws a part of the developer in the second developer conveying path using the developing roller to supply it to the photosensitive drum. Thereafter, the developing device introduces a recovery developer that is borne by the developing roller and should be recovered into the external first developer conveying path using the conducting plate, and leads the recovery developer from the external first developer conveying path to the internal first developer conveying path.
Hereinafter, in some cases, “developer conveying direction” is simply referred to as “conveying direction”. Further, “upstream side” and “downstream side” mean “upstream side of the conveying direction” and “downstream side of the conveying direction”.
The developing device of the present invention may be constituted as follows concretely, or respective constitutions may be combined.
(1) The first developer conveying member includes a periphery connecting port and a developer drawing blade. The periphery connecting port is formed on a cylinder periphery of the hollow rotating shaft on the downstream side of the developer conveying direction in the external first developer conveying path. The periphery connecting port connects the external first developer conveying path and the internal first developer conveying path. The developer drawing blade is fixed to a vicinity of the periphery connecting port on the outer periphery of the hollow rotating shaft. The developer drawing blade leads a developer on a side of the external first developer conveying member to the internal first developer conveying path via the periphery connecting port at the time of rotation of the first developer conveying member.
As a result, when the developer in the external first developer conveying path is led to the internal first developer conveying path, compression of the developer towards a downstream side wall surface of the external first developer conveying path can be repressed. Therefore, deterioration in fluidity of the developer caused by a stress on the developer can be prevented.
(2) The second developer conveying member includes a rotating shaft, and a spiral blade fixed to an outer periphery of the rotating shaft. A position of a shaft center of the first developer conveying member is set to be higher than a shaft center of the second developer conveying member in a vertical direction. A lower position of the first developer conveying member is set to be lower than the shaft center of the second developer conveying member in the vertical direction.
As a result, the developer is smoothly transferred from the first developer conveying path to the second developer conveying path in the connecting path on a downstream side of the internal first developer conveying path, and the developer is smoothly transferred from the second developer conveying path to the first developer conveying path in the connecting path on an upstream side of the internal first developer conveying path. As a result, stagnation of the developer near the connecting path can be repressed.
(3) The second developer conveying member includes a circumferential rotating plate that is fixed along a direction of the rotating shaft on the downstream side of the developer conveying direction on the outer periphery of the rotating shaft.
As a result, the developer on a downstream side of the second developer conveying path can be smoothly transferred to an upstream side of the internal first developer conveying path via the connecting path.
(4) The first developer conveying member includes a ring-shaped backflow preventing plate fixed to the upstream side of the developer conveying direction of the external first developer conveying path on the outer periphery of the hollow rotating shaft.
As a result, a recovery developer returned to the upstream side of the external first developer conveying path can be prevented from being mixed with the developer on the downstream side of the internal first developer conveying path and being supplied to the second developer conveying path. As a result, the following defect can be prevented. The defect is such that the recovery developer with noticeably low toner replenishment port density is transferred to the second developer conveying path before being sufficiently agitated and mixed with the developer on the downstream side of the internal first developer conveying path, and the part of the developer with low toner density is supplied to the developing roller, thereby causing the unevenness of image density.
(5) The first developer conveying member includes a side connecting port on the downstream side of the developer conveying direction of the internal first developer conveying path of the hollow rotating shaft.
As a result, since the developer conveyed to the downstream side of the hollow rotating shaft by the internal spiral blade transfers straight ahead without changing a direction so as to be discharged out of the hollow rotating shaft. For this reason, the developer can be prevented from remaining on the downstream side of the hollow rotating shaft. As a result, the following defect can be repressed. The defect is such that the developer remaining on the downstream side of the hollow rotating shaft is subject to a stress due to a pressure, and thus fluidity is deteriorated and a sufficient amount of the developer cannot be supplied to the developing roller.
(6) The toner replenishment port is arranged on the downstream side of the developer conveying direction of the external first developer conveying path.
The downstream side of the external first developer conveying path is a junction of the recovery developer conveyed from the upstream side of the external first developer conveying path and the developer conveyed from the downstream side of the second developer conveying path. For this reason, the amount of the developer is the largest.
Therefore, when the toner replenishment port is arranged on the downstream side of the external first developer conveying path, the following defect can be prevented. The defect is such that since the toner is replenished to a portion where the amount of the developer is the largest, the toner density of the developer becomes high locally and remarkably.
The developing device and the image forming apparatus having the developing device according to the present invention are described in detail below with reference to the drawings.
In the first embodiment, the image forming apparatus is the printer by way of example. Alternatively, the image forming apparatus may be a copying machine, a facsimile, or a complex machine having their functions, which can form the multi-color or monochrome image on the recording medium according to the externally-transmitted image data and/or image data scanned from an original by a scanner.
[Developing device Accommodation Portion]
As illustrated in
The developing device accommodation portion 100A also includes: a paper feeding tray 10 that is disposed in a lowermost part of the developing device accommodation portion 100A, the plural recording mediums being stored in the paper feeding tray 10; a manual paper feeding tray 20 that is disposed on one side surface of the developing device accommodation portion 100A, an irregular-size recording medium being set on the manual paper feeding tray 20; and a sheet conveyance path S through which the recording medium is conveyed to the intermediate transfer belt unit (transfer device) 8 from the paper feeding tray 10 or the manual paper feeding tray 20. In the members designated by the numerals “a” to “d”, the numeral “a” designates the member used to form the black image, the numeral “b” designates the member used to form the cyan image, the numeral “c” designates the member used to form the magenta image, and the numeral “d” designates the member used to form the yellow image.
In the image forming apparatus 100, the black toner image, the cyan toner image, the magenta toner image, and the yellow toner image are selectively formed on the surfaces of the photosensitive drums 3a to 3d based on the image data of the black, cyan, magenta, and yellow color components, and the formed toner images are superposed on the intermediate transfer belt unit 8 to form a color image on the recording medium. Because the photosensitive drums 3a to 3d corresponding to the colors have the same configuration, the numerals 3a to 3d are unified by the numeral 3 in the description of the configurations of the photosensitive drums 3a to 3d. Similarly, the numerals 2a to 2d are unified by the numeral 2 in the developing device, the numerals 5a to 5d are unified by the numeral 5 in the charger, the numerals 4a to 4d are unified by the numeral 4 in the cleaner unit, and the numerals 22a to 22d are unified by the numeral 22 in the toner replenishment device.
The photosensitive drum 3 includes a conductive base body and a photosensitive layer that is formed on a surface thereof, and the photosensitive drum 3 is a cylindrical member that forms the latent image by the charging and the exposure. The photosensitive drum 3 exhibits a conductive property by light irradiation, and an electric image called the electrostatic latent image is formed on the surface thereof. The photosensitive drum 3 is supported by a driving section (not illustrated) so as to be able to rotate about a shaft line.
For example, a contact roller type charger, a contact brush type charger, or a non-contact type charger is used as the charger 5 to evenly charge the surface of the photosensitive drum 3 at a predetermined potential.
The exposure unit 1 causes light corresponding to the image data to pass between the charger 5 and the developing device 2, and irradiates the surface of the charged photosensitive drum 3 with the light to perform the exposure, thereby forming the electrostatic latent image corresponding to the image data on the surface of the photosensitive drum 3. In the first embodiment, a Laser Scanning Unit (LSU) including a laser irradiation portion and a reflecting mirror is used as the exposure unit 1 by way of example. Alternatively, an EL (Electroluminescence) or LED write head in which light emitting element are arrayed may be used as the exposure unit 1.
A developing device 2 includes a developer tank 111 having an approximately rectangular parallelpiped container shape, a toner replenishment port 115a, a developing roller 114, first and second developer conveying paths P and Q, first and second connecting paths “a” and “b”, first and second developer conveying members 112 and 113, a doctor blade 116, a toner density detecting sensor (magnetic permeability sensor) 119, and a conducting plate 118. The developer tank 111 houses a developer containing a toner and a carrier. The toner replenishment port 115a is for replenishing the toner into the developer tank 111. The developing roller 114 is provided into the developer tank 111. The first and second developer conveying paths P and Q are provided between a position to which the toner in the developer tank 111 is replenished and the developing roller 114. The first and second connecting paths “a” and “b” are provided to both ends of the first and second developer conveying paths P and Q and connect them. The first and second developer conveying members 112 and 113 are rotatably provided into the first and second developer conveying paths P and Q, respectively. The developing roller 114 supplies the toner to a surface of a photosensitive drum 3, and the developing device 2 develops an electrostatic latent image formed on the surface of the photosensitive drum 3.
An inside of the developer tank 111 is divided into two rooms by a partition wall 117 that is parallel with a shaft center direction of the developing roller 114. One of the two rooms on a side of the toner replenishment port 115a is the first developer conveying path P, and the other one on a side of the developing roller 114 is the second developer conveying path Q. The first developer conveying path P and the second developer conveying path Q are connected by the first connecting path “a” and the second connecting path “b” on both sides of the axial center direction. Therefore, the first and second developer conveying paths P and Q, and the first and second connecting paths “a” and “b” form one circular developer conveying path.
The developer tank 111 has semicylindrical inner wall surfaces 111a and 111b composing the first and second developer conveying paths P and Q, respectively.
The developer tank 111 has a developer tank cover 115 that composes its upper wall and is detachable. The developer tank cover 115 is formed with the toner replenishment port 115a for replenishing an unused toner to the downstream side of an external first developer conveying path Po in the developer conveying direction (a direction of an arrow Y), described later, composing the first developer conveying path P.
The developer tank 111 has an opening located between a sidewall on the side of the second developer conveyance path Q and a lower end edge of the developer tank cover 115. The development roller 114 is rotatably disposed in the position of the opening while a predetermined development nip portion N is provided between the development roller 114 and the photosensitive drum 3.
The development roller 114 is a magnet roller that rotates about the shaft center by a driving section (not illustrated). The development roller 114 bears the developer of the developer tank 111 on the surface thereof to supply the toner to the photosensitive drum 3. A development bias voltage is applied to the development roller 114 from a power supply (not illustrated) to supply the toner to the electrostatic latent image on the surface of the photosensitive drum 3 from the developer on the surface of the development roller 114.
The doctor blade 116 is a rectangular plate-like member that is extended in parallel with the shaft line direction of the development roller 114. A lower end 116b of the doctor blade 116 is fixed to the lower end edge of the opening of the developer tank 111, and an upper end 116a is separated from the surface of the development roller 114 with a predetermined gap. Examples of a material for the doctor blade 116 include stainless steel, aluminum, and synthetic resin.
The conducting plate 118 is a rectangular plate whose both ends are fixed to the developer tank 111. One of long sides of the conducting plate 118 is disposed on a position that does not contact with but is close to the surface of the developing roller 114, and the other long side is disposed above the first developer conveying path P.
The developer in the second developer conveying path Q is borne by the developing roller 114, and toner is supplied to the photosensitive drum 3. The developer remaining on the developing roller 114 is peeled from the surface of the developing roller 114 by the conducting plate 118. Thereafter, the developer slides along the conducting plate 118 to a direction of separating from the developing roller 114 so as to drop into the first developer conveying path P.
In this embodiment, the entire developer peeled from the surface of the developing roller 114 drops into the first developer conveying path P. However, a part of the developer peeled from the surface of the developing roller 114 may drop into the second developer conveying path Q.
The first developer conveying member 112 includes a cylindrical hollow rotating shaft 112a with opened both ends, an external spiral blade 112b, an internal spiral blade 112g, internal spiral blade rotating shafts 112h and 112i, and a gear 112j. The hollow rotating shaft 112a divides the first developer conveying path P into the external first developer conveying path Po and an internal first developer conveying path Pi. The external spiral blade 112b is fixed to an outer periphery of the hollow rotating shaft 112a. The internal spiral blade 112g is fixed to an inner periphery of the hollow rotating shaft 112a. The internal spiral blade rotating shafts 112h and 112i are fixed to both ends of the internal spiral blade 112g. The gear 112j is provided to one end of the internal spiral blade rotating shaft 112i that penetrates one side wall 111c of the developer tank 111 in a longitudinal direction.
The hollow rotating shaft 112a is composed of a cylindrical member with opened both ends, and has a length that is shorter than the first developer conveying path P by a length of the first connecting path a.
A circular side surface portion of the hollow rotating shaft 112a on a downstream side of the internal first developer conveying path Pi is a side connecting port 112k (see
A spiral direction of the internal spiral blade 112g is opposite to spiral directions of the external spiral blade 112b and a spiral blade 113b of the second developer conveying member 113, described later. A conveying direction of the internal spiral blade 112g (a direction of an arrow X) is opposite to conveying directions (a direction of an arrow Y) of the external spiral blade 112b and the second developer conveying member 113.
An outer diameter of the external spiral blade 112b is set to about 20 to 50 mm, and a width is set to about 1 to 3 mm. An outer diameter of the internal spiral blade 112g is set to about 10 to 30 mm, and a width is set to about 1 to 3 mm.
The first embodiment illustrates a case where a spiral pitch of the external spiral blade 112b is equal to a spiral pitch of the internal spiral blade 112g. However, these spiral pitches may be different from each other, and for example, the spiral pitch of the external spiral blade 112b may be wider than that of the internal spiral blade 112g.
The first developer conveying member 112 is driven by a drive unit (for example, a motor), not shown, via the gear 112j. When the external spiral blade 112b rotates to a direction of an arrow J (see
At this time, the internal spiral blade rotating shaft is eliminated from the inside of the hollow rotating shaft 112a (except for both end portions), so that a space volume of the internal first developer conveying path Pi is increased and a conveying amount of the developer is increased.
A periphery connecting port 112c is provided to a cylindrical periphery of the hollow rotating shaft 112a on the downstream side of the external first developer conveying path Po. The periphery connecting port 112c connects the external first developer conveying path Po and the internal first developer conveying path Pi. This periphery connecting port 112c is arranged on a downstream side with respect to the external spiral blade 112b, and is formed into an approximately rectangular shape (about 10 mm×25 mm) that is long in a direction of the rotating shaft.
The developer conveyed from the external first developer conveying path Po or the second developer conveying path Q passes through the periphery connecting port 112c so as to transfer to the internal first developer conveying path Pi.
An inverse external spiral blade 112e whose spiral direction is opposite to that of the external spiral blade 112b is fixed to a downstream side of the outer periphery of the hollow rotating shaft 112a with respect to the periphery connecting port 112c. A developer drawing blade 112d with a rectangular plate shape is provided near the opening of the periphery connecting port 112c so as to be integrally continuous with ends of the external spiral blade 112b and the inverse external spiral blade 112e.
More specifically, the periphery connecting port 112c is arranged between the external spiral blade 112b and the inverse external spiral blade 112e. The developer drawing blade 112d is arranged on a rear side of the rotating direction with respect to the periphery connecting port 112c at the time when the hollow rotating shaft 112a rotates to the direction of the arrow J.
A ring-shaped backflow preventing plate 112f is provided to the upstream side of the external first developer conveying path Po, and is fixed to the outer periphery of the hollow rotating shaft 112a so as to contact with one end of the external spiral blade 112b.
At the time of the operation of this developing device 2, the developers that are conveyed to the downstream side of the external first developer conveying path Po and the downstream side of the second developer conveying path Q are collected in a space surrounded by the external spiral blade 112b and the inverse external spiral blade 112e and the developer drawing blade 112d. The collected developer is drawn to pass through the periphery connecting port 112c and be introduced into the internal first developer conveying path Pi in the hollow rotating shaft 112a.
At this time, while the periphery connecting port 112c is in the developer, the developer is sequentially introduced into the hollow rotating shaft 112a. However, the developer can be fed to the internal first developer conveying path Pi without increasing a stress excessively on the developer.
The developer that enters a gap between the side wall of the developer tank 111 on the side of the second connecting path “b” and the hollow rotating shaft 112a can flow also from the side connecting port 112m to the hollow rotating shaft 112a (the internal first developer conveying path Pi).
The toner replenishment port 115a is provided above the downstream side of the external first developer conveying path Po. A replenished toner and the developer are agitated by rotation of the developer drawing blade 112d, and while being quickly mixed, they are conveyed from the periphery connecting port 112c into the internal first developer conveying path Pi to be smoothly discharged out of the side connecting port 112k.
In this developing device 2, the shaft center position of the first developer conveying member 112 is higher than the shaft center of the second developer conveying member 113 in the vertical direction, and a lower position of the first developer conveying member 112 is lower than the shaft center of the second developer conveying member 113 in the vertical direction. Such a positional relationship can make the flow of the developer in the first connecting path “a” and the second connecting path “b” smooth, thereby repressing the stagnation of the developer.
The second developer conveying member 113 includes a rotating shaft 113a, the spiral blade 113b, a circumferential rotating plate 113c, and a gear 113d. The spiral blade 113b is fixed to the outer periphery of the rotating shaft 113a. The circumferential rotating plate 113c is provided to a position facing the second connecting path “b” on the downstream side of the second developer conveying path Q. The gear 113d is provided to one end of the rotating shaft 113a that penetrates one side wall 111c of the developer tank 111 in the longitudinal direction.
An outer diameter of the spiral blade 113b is set to about 20 to 40 mm, and a width is set to about 1 to 3 mm.
A spiral direction of the spiral blade 113b of the second developer conveying member 113 is the same as the spiral direction of the external spiral blade 112b of the first developer conveying member 112. The second developer conveying member 113 is driven by a drive unit (for example, a motor), not shown, via the gear 113d. When the spiral blade 113b rotates to a direction of an arrow K (see
The circumferential rotating plate 113e is composed of four rectangular plates, and each one long side of each plate is fixed to the rotating shaft 113a so that the adjacent two plates form a right angle. The developer sequentially conveyed from the upstream side of the second developer conveying path Q is pushed out towards the second connecting path “b” by rotation of the circumferential rotating plate 113c so as to transfer to the first developer conveying path P. At this time, since a backflow preventing protrusion 117a whose height is the same as that of the rotating shaft 113a is provided to a bottom portion of the second connecting path “b” in the developer tank 111, the circumferential rotating plate 113c represses the backflow of the developer transferred to the first developer conveying path P, thereby improving conveyance efficiency.
The toner density detecting sensor 119 is attached to an approximately center of the second developer conveying path Q just below the second developer conveying member 113 on the semicylindrical inner wall surface 111b in the developer tank 111. Its sensor surface is exposed inside the second developer conveying path Q.
The toner density detection sensor 119 is electrically connected to a toner density control section (not illustrated). According to a toner density measured value detected by the toner density detection sensor 119, the toner density control section rotates a toner discharging member 122 of the toner replenishment device 22 to be described later (see
When the toner density control section determines that the toner density measured value is lower than the toner density setting value, the toner density control section transmits a control signal to a driving section that rotates and drives the toner discharging member 122, and the driving section rotates the toner discharging member 122. For example, general toner density detection sensor such as a transmitted light detection sensor, a reflected light detection sensor, and a permeability detection sensor can be used as the toner density detection sensor 119. Among these, preferably the permeability detection sensor is used as the toner density detection sensor 119.
A power supply (not illustrated) is connected to the permeability detection sensor (toner density detection sensor 119). The power supply applies a driving voltage to the permeability detection sensor to drive the permeability detection sensor, and the power supply also applies a control voltage to the permeability detection sensor to output a detection result of the toner density to the control section. The voltage applied to the permeability detection sensor from the power supply is controlled by the control section. When the control voltage is applied to the permeability detection sensor, the permeability detection sensor outputs the detection result of the toner density as an output voltage value. Because basically the permeability detection sensor has good sensitivity near a median value of the output voltage, the control voltage is applied to the permeability detection sensor such that the output voltage near the median value is obtained. This kind of permeability detection sensor is commercially available. For example, product names TS-L, TS-A, and TS-K (TDK Corporation) can be cited as the permeability detection sensor.
The toner agitating member 125 is rotatably disposed at the substantially central position in the semi-cylindrical part of the toner storage container 121, and the toner discharging member 122 is rotatably disposed above and near the toner discharge port 123. The toner agitating member 125 is a plate-like member that rotates about a rotating shaft 125a, and the toner agitating member 125 includes sheet-like toner scooping-up members 125b made of flexible resin (for example, polyethylene terephthalate) at both leading ends separated from the rotating shaft 125a. The rotating shaft 125a is rotatably supported on sidewalls on both sides in the longitudinal direction of the toner storage container 121, and one end of the rotating shaft 125a pierces the sidewall and is connected to a gear that engages a driving gear of a driving section (not illustrated).
The toner scooping-up member 125b rotates from below to upward with respect to the toner discharge port 123, whereby the toner agitating member 125 scoops up the toner stored in the toner storage container 121 to convey the toner to the toner discharging member 122 while agitating the toner. At this point, because of flexibility, the toner scooping-up member 125b rotates while being deformed by sliding along the inside wall of the toner storage container 121, and the toner scooping-up member 125b supplies the toner onto the side of the toner discharging member 122. A toner discharging member division wall 124 is provided between the toner discharging member 122 and the toner agitating member 125 such that the toner scooped up by the toner agitating member 125 can be retained a proper amount of toner around the toner discharging member 122.
The toner discharging member 122 includes a rotating shaft 122b whose both ends are rotatably supported on sidewalls on both sides in the longitudinal direction of the toner storage container 121, a spiral blade 122a that is fixed to an outer circumferential surface of the rotating shaft 122b, and a gear 122c that is fixed to one end of the rotating shaft 122b. The end of the rotating shaft 122b pierces the sidewall of the toner storage container 121. The gear 122c engages a driving gear of a driving section (not illustrated). The toner discharge port 123 is disposed on a position that is one end side of the spiral blade 122a opposite to the gear 122c. The toner is conveyed toward the side of the toner discharge port 123 by the spiral blade 122 by the rotation of the toner discharging member 122, and the toner is supplied from the toner discharge port 123 into the developer tank 111 through the toner conveyance pipe 102.
At a developing step of the image forming apparatus, as shown in
At this time, the developer in the internal first developer conveying path Pi of the first developer conveying path P is conveyed to the direction of the arrow X by the internal spiral blade 112g of the first developer conveying member 112. Further, the developer in the second developer conveying path Q is conveyed to the direction of the arrow Y by the second developer conveying member 113.
At the same time, the developer on the downstream side of the internal first developer conveying path Pi of the first developer conveying path P passes through the first connecting path “a” to be fed to the second developer conveying path Q. Simultaneously, the developer on the downstream side of the second developer conveying path Q passes through the second connecting path “b” so as to be fed to the external first developer conveying path Po of the first developer conveying path P.
A part of the developer that transfers in the second developer conveying path Q is supplied to the developing roller 114.
The developer to be supplied to the developing roller 114 forms a developer layer on the outer periphery of the developing roller 114 into a uniform and predetermined thickness by the doctor blade 116, and is fed to the photosensitive drum 3. A part of toner is supplied from the developer layer to the photosensitive drum 3.
After an electrostatic latent image of the photosensitive drum 3 is developed, a recovery developer on the developing roller 114, which has lowered toner density and should be collected is peeled from the surface of the developing roller 114 by the conducting plate 118, slides along the conducting plate 118 to a direction separated from the developing roller 114. That recovery developer drops into the external first developer conveying path Po of the first developer conveying path P. At this time, the backflow preventing plate 112f prevents the dropped recovery developer from transferring towards a side closer to the first connecting path “a” than the hollow rotating shaft 112a.
Thereafter, the recovery developer in the external first developer conveying path Po is conveyed to the direction of the arrow Y by the rotating external spiral blade 112b. The recovery developer joins with the developer (inherent developer) that transferred in the second developer conveying path Q near the connecting path “b”.
Since the toner density of the developer is detected by the toner density detecting sensor 119, when the toner density in the second developer conveying path Q is a predetermined value or less, unused toner is replenished from a toner replenishment device 22 to a developer that is collected to the downstream side of the external first developer conveying path Po of the first developer conveying path P.
In such a manner, the recovery developer, the inherent developer and the replenish toner are collected on the downstream side of the external first developer conveying path Po, and while being agitated by the developer drawing blade 112d, they pass through the periphery connecting port 112c to flow into the internal first developer conveying path Pi. While being agitated by the rotating internal spiral blade 112g, they are conveyed to the downstream side, and are transferred to the second developer conveying path Q.
During this time, the recovery developer, the inherent developer and the replenish toner are mixed uniformly so as to become a developer with uniform toner density, and simultaneously the toner is sufficiently charged by a friction with carrier.
As illustrated in
The driving roller 71 and the driven roller 72 are disposed outside the photosensitive drums 3 located on both ends of the four photosensitive drums 3 such that the intermediate transfer belt 7 comes into contact with the photosensitive drums 3. The intermediate transfer belt 7 is formed in an endless manner using a film having a thickness of about 100 to about 150 μm. The toner images of the color components formed on the photosensitive drum 3 are sequentially transferred to and superposed on the outside surface of the intermediate transfer belt 7, thereby forming the color toner image (multi-color toner image).
The toner image is transferred from the photosensitive drum 3 to the intermediate transfer belt 7 by the intermediate transfer rollers 6 that are in contact with an inside surface of the intermediate transfer belt 7. The intermediate transfer roller 6 includes a metallic shaft (for example, stainless steel) having a diameter of 8 to 10 mm and a conductive elastic material layer. The outer circumferential surface of the metallic shaft is covered with the conductive elastic material layer. Examples of the material for the conductive elastic material layer include ethylene-propylene-diene ternary copolymer (EPDM) including a conductive agent such as carbon black and urethane foam. A high-voltage transfer bias (high voltage of a polarity (+) opposite toner charging polarity (−)) is applied to the metallic shaft of the intermediate transfer roller 6 in order to transfer the toner image, which allows the intermediate transfer roller 6 to evenly apply the high voltage to the intermediate transfer belt 7. In the first embodiment, the intermediate transfer roller 6 is used as the transfer electrode. In addition, for example, a brush may be used.
The toner images laminated on the outside surface of the intermediate transfer belt 7 is moved to the position (transfer portion) of the transfer roller 11 by the rotation of the intermediate transfer belt 7. On the other hand, the recording medium is also conveyed to the transfer portion through the sheet conveyance path S, and the transfer roller 11 presses the recording medium against the intermediate transfer belt 7, thereby transferring the toner images on the intermediate transfer belt 7 to the recording medium. At this point, the intermediate transfer belt 7 and the transfer roller 11 are pressed against each other at a predetermined nip, and the high voltage for transferring the toner image onto the recording medium having a polarity (+) opposite the toner charging polarity (−) is applied to the transfer roller 11. One of the transfer roller 11 and the driving roller 71 is made of a hard material such as metal while the other is made of a soft material such as rubber and a foaming resin such that the nip between the intermediate transfer belt 7 and the transfer roller 11 is steadily obtained.
The toner that is not transferred from the intermediate transfer belt 7 to the recording medium but left on the intermediate transfer belt 7 causes color mixture of the toner when the new toner image is laminated on the intermediate transfer belt 7. Therefore, the residual toner is removed and recovered by the intermediate transfer belt cleaning unit 9. The intermediate transfer belt cleaning unit 9 includes a cleaning blade that comes into contact with the intermediate transfer belt 7 to remove the residual toner and a toner recovery portion that recovers the removed toner. A part that is in contact with the cleaning blade in the intermediate transfer belt 7 is supported by the driven roller 72.
As illustrated in
As illustrated in
Since a developing device 202 according to the second embodiment of the present invention has the constitution equivalent to the developing device in the first embodiment except for a constitution of a first developer conveying member 212, only the first developer conveying member is described.
As shown in
The hollow rotating shaft 212a in the second embodiment has a length that is the approximately same as that of a partition wall 217. Side connecting ports 212k and 212m at both ends of the hollow rotating shaft 212a are arranged on positions that are the approximately same as both ends of the partition wall 217.
Only the external spiral blade 212b is fixed between both ends on the outer periphery of the hollow rotating shaft 212a, and the periphery connecting port 112c, the inverse external spiral blade 112e and the backflow preventing plate 112f in the first embodiment are omitted.
That is to say, in the second embodiment, the first developer conveying member 212 is simplified, and the other parts of the constitution are similar to those in the first embodiment.
Also in a case of this developing device 202, when the first developer conveying member 212 is driven by a drive unit, not shown, (for example, a motor) via the gear 212j, a developer in the external first developer conveying path Po is conveyed to the direction of the arrow Y. Further, a developer in the internal first developer conveying path Pi is conveyed to the direction of the arrow X.
In this case, an inherent developer, a recovery developer and a replenish toner collected around the internal spiral blade 212g are agitated and mixed by the internal spiral blade 212g, and simultaneously are introduced into the hollow rotating shaft 212a.
1. In the second embodiment, a portion of the internal spiral blade 212g of the first developer conveying member 212 facing the second connecting path b may be enlarged to the size of an outer diameter of the external spiral blade 212b. In this case, it may be gradually enlarged from a side of the hollow rotating shaft 212a.
As a result, while the developer and the replenish toner collected on the downstream side of the internal first developer conveying path Po are being agitated, they can be introduced into the hollow rotating shaft 212a (the internal first developer conveying path Po) more smoothly.
2. In the second embodiment, the backflow preventing plate 112f used in the first embodiment may be provided to an end of the upstream side of the external spiral blade 212b.
3. In the first embodiment, the portion of the internal spiral blade 112g of the first developer conveying member 112 facing the first connecting path “a” may be enlarged so that its lead angle is parallel (lead angle: 90°) with the rotating shaft 112j. In this case, it may be gradually enlarged from the side of the hollow rotating shaft 112a.
As a result, a force for pushing the developer discharged from the hollow rotating shaft 112a to the side wall 111c of the developer tank 111 is reduced, and a force for rotation about the rotating shaft center is increased. For this reason, while a stress on the developer is being reduced, the developer can be smoothly transferred to the first connecting path “a”.
The same is true in the second embodiment.
4. In the first embodiment, the portion of the internal spiral blade 112g of the first developer conveying member 112 facing the first connecting path “a” is omitted, and a circumferential rotating blade similar to the circumferential rotating plate 113e of the second developer conveying member 113 may be provided instead.
As a result, the force for pushing the developer discharged from the hollow rotating shaft 112a to the side wall 111c of the developer tank 111 is reduced, and the force for the rotation about the rotating shaft center is increased. For this reason, while the stress on the developer is being reduced, the developer can be smoothly transferred to the first connecting path “a”.
The same is true in the second embodiment.
5. The spiral direction of the spiral blade 113b of the second developer conveying member 113 in the first embodiment may be inverted, and the rotating direction of the second developer conveying member 113 may be inverted. In another manner, the spiral directions of the external spiral blade 112b, the inverse external spiral blade 112e and the internal spiral blade 112g of the first developer conveying member 112 in the first embodiment may be inverted. Further, the rotating direction of the first developer conveying member 112 may be reversed. Also in this case, the developer drawing blade 112d is connected to the external spiral blade 112b and the inverse external spiral blade 112e.
The same is true in the second embodiment.
6. The two internal spiral blade rotating shafts 112h and 112i of the first developer conveying member 112 in the first embodiment may be replaced by one internal spiral blade rotating shaft. In this case, an outer diameter of the internal spiral blade rotating shaft inside the hollow rotating shaft 112a may be narrower than that of both the ends.
Number | Date | Country | Kind |
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2010-160800 | Jul 2010 | JP | national |