This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2015-143909 filed on Jul. 21, 2015, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a developing device which is removably fitted to an image forming apparatus such as a copying machine, a printer or a facsimile machine and to an image forming apparatus which includes such a developing device.
An image forming apparatus which uses an electrophotographic process includes a developing device which develops an electrostatic latent image on a photosensitive drum into a toner image. In a conventional image forming apparatus, since it may be necessary to provide maintenance and replacement to a developing device, the developing device is generally removable with respect to the main body of the image forming apparatus.
On the other hand, when toner is supplied from the developing device to the photosensitive drum, part of the toner may be scattered to leak from an opening portion of the developing device opposite the photosensitive drum, and thus the interior of the image forming apparatus may be contaminated. Hence, a configuration is proposed in which a duct is coupled to the developing device and in which the toner scattered in the vicinity of the opening portion of the developing device is collected with a suction device.
For example, a developing device is known which includes a developer regulation member that regulates the amount of developer on a developer carrying member and a scattering prevention member that is arranged so as to cover the developer passed through the developer regulation member, in which a recovery hole for recovering paper dust and floating toner is provided in the scattering prevention member and in which a fan for sucking air on the side of the developer carrying member through the recovery hole is also provided.
A scattering dust suction device is known that includes: a suction duct which has a plurality of suction ports and a plurality of air flow paths that individually communicate with the suction ports and that air flows for suction are independently passed through and in which the air flow paths are provided so as to prevent a normal vector to the suction port from being parallel to the direction of movement of the air flow within the air flow path; and a forced air flow generation device which is coupled to the individual air flow paths to forcefully generate air flows in the air flow paths. The scattering dust suction device sucks toner floating between an image carrying member and a developing device.
A developing device according to a first aspect of the present disclosure includes a developer container, a duct, a duct coupling portion and a handle portion, and is removable with respect to the main body of an image forming apparatus. The developer container stores a developer. The duct is formed in the developer container and sucks floating toner together with air within the developer container. The duct coupling portion is formed at an end of the duct and is coupled to a toner suction portion on the side of the main body of the image forming apparatus. The handle portion is formed in the shape of a flat plate and is formed to protrude from immediately below the duct coupling portion in a horizontal direction. A hollow portion is formed within the handle portion. A through hole is formed in a portion of an upper surface of the handle portion that is protruded as compared with an opening surface of the duct coupling portion and communicates with the hollow portion.
Further objects of the present disclosure and specific advantages obtained by the present disclosure will be more apparent from embodiments to be described.
Embodiments of the present disclosure will be described below with reference to drawings.
Within the main body of the image forming apparatus 100, four image forming portions Pa, Pb, Pc and Pd are arranged sequentially from the left side in
In the image forming portions Pa to Pd, photosensitive drums 1a to 1d which carry the visible images (toner images) of the individual colors are respectively arranged, and in
A sheet P to which the toner image is to be transferred is stored within a sheet cassette 16 in a lower portion of the main body of the image forming apparatus 100, and is transported to a secondary transfer roller 9 through a paper feed roller 12a and a resist roller pair 12b.
The image forming portions Pa to Pd will then be described. Around and below the photosensitive drums 1a to 1d which are rotatably arranged, charging devices 2a, 2b, 2c and 2d which charge the photosensitive drums 1a to 1d, an exposure unit 5 which performs exposure on the photosensitive drums 1a to 1d based on image data, developing devices 3a, 3b, 3c and 3d which develop, with toner, electrostatic latent images formed on the photosensitive drums 1a to 1d and cleaning devices 7a, 7b, 7c and 7d which recover and remove the developer (toner) left after the transfer of the toner image on the photosensitive drums 1a to 1d are provided.
When image data is input from a higher-level device such as a personal computer, the surfaces of the photosensitive drums 1a to 1d are first uniformly charged by the charging devices 2a to 2d. Then, light is applied by the exposure unit 5 based on the image data, and thus electrostatic latent images corresponding to the image data are formed on the photosensitive drums 1a to 1d. The developing devices 3a to 3d include developing rollers (developer carrying members) arranged opposite the photosensitive drums 1a to 1d, and predetermined amounts of two-component developers containing the toners of the colors of magenta, cyan, yellow and black are individually put into the developing devices 3a to 3d.
Then, primary transfer rollers 6a to 6d apply a predetermined transfer voltage between the primary transfer rollers 6a to 6d and the photosensitive drums 1a to 1d. In this way, the toner images of magenta, cyan, yellow and black on the photosensitive drums 1a to 1d are primarily transferred onto the intermediate transfer belt 8. Thereafter, the toner left on the surfaces of the photosensitive drums 1a to 1d is removed by the cleaning devices 7a to 7d.
The intermediate transfer belt 8 is put over a driven roller 10 and a driving roller 11. The intermediate transfer belt 8 starts to rotate in a counterclockwise direction by the rotation of the driving roller 11 caused by a drive motor. Then, the sheet P is transported into a nip portion (secondary transfer nip portion) between the secondary transfer roller 9 provided adjacent to the intermediate transfer belt 8 and the intermediate transfer belt 8 with predetermined timing, and in the nip portion, a full-color image is secondarily transferred onto the sheet P. The sheet P to which the toner images are transferred is transported to a fixing device 13.
When the sheet P transported to the fixing device 13 is passed through the nip portion (fixing nip portion) of a fixing roller pair 13a, the sheet P is heated and pressurized, and thus the toner images are fixed to the surface of the sheet P, with the result that the predetermined full-color image is formed. The sheet P on which the full-color image is formed is ejected into an ejection tray 17.
The image forming portion Pa discussed above will then be described in detail. Since the image forming portions Pb to Pd basically have the same configuration as the image forming portion Pa, the detailed description thereof will be omitted.
The photosensitive drum 1a, the charging device 2a and the cleaning device 7a are integrated into a unit. Units that are formed with the photosensitive drums 1a to 1d, the charging devices 2a to 2d and the cleaning devices 7a to 7d in the image forming portions Pa to Pd are hereinafter referred to as drum units 40a to 40d.
The charging device 2a includes a charging roller 21 that makes contact with the photosensitive drum 1a to apply a charging bias to the surface of the drum and a charging cleaning roller 23 for cleaning the charging roller 21. The developing device 3a includes two agitation transport screws 25, a magnetic roller 27 and a developing roller 29, and applies a development bias of the same polarity (positive) as the charging polarity of the toner to the developing roller 29 to fly the toner to the surface of the drum.
The cleaning device 7a includes a rubbing roller (abrasive member) 30, a cleaning blade 31 and a collection spiral 33. The rubbing roller 30 is pressed onto the photosensitive drum 1a at a predetermined pressure, and is driven to rotate by a drum cleaning motor (not shown) in a contact surface with the photosensitive drum 1a in the same direction and its linear velocity is controlled to be higher than that of the photosensitive drum 1a (here, 1.2 times that of the photosensitive drum 1a).
On the downstream side in the rotation direction with respect to the contact surface of the photosensitive drum 1a with the rubbing roller 30, the cleaning blade 31 is fixed while being in contact with the photosensitive drum 1a.
The residual toner removed by the rubbing roller 30 and the cleaning blade 31 from the surface of the photosensitive drum 1a is discharged to the outside of the cleaning device 7a (see
The developing device 3a also includes a roller approach/separation mechanism that makes the developing roller 29 approach the photosensitive drum 1a or retracts the developing roller 29 from the photosensitive drum 1a. In the side surface of the developing device 3a, a shaft member (not shown) that forms the roller approach/separation mechanism is arranged. The shaft member is slidably arranged along a groove-shaped guide portion that is formed in the outer surface of the developer container 50 in the developing device 3a, and receives a force which is applied by a biasing member (not shown) such as a spring and which acts on the upstream side (the front side of the plane of sheet in
When the waste toner collecting unit 70 is opened, the shaft member is moved to the upstream side in the insertion direction by the biasing force exerted by the biasing member so as to be arranged in a retraction position in which the developing roller 29 is separate from the photosensitive drum 1a. In this way, the developing device 3a and the drum unit 40a can be removed in an arbitrary order without the developing roller 29 and the photosensitive drum 1a being damaged. After the insertion of the developing device 3a and the drum unit 40a, the waste toner collecting unit 70 is closed, and thus the contact portion 53 is pressed by the waste toner collecting unit 70, and the shaft member is moved to the downstream side in the insertion direction and is arranged in a development position in which the developing roller 29 is close to the photosensitive drum 1a.
In an upper portion of the developing device 3a, a duct 51 which has a plurality of air flow inlets (not shown) communicating with the interior of the developer container 50 is formed so as to be extended in the longitudinal direction of the developing device 3a. At the end portion of the developing device 3a on the upstream side in the insertion direction, a duct coupling portion 52 is formed that couples the duct 51 to the toner suction portion 71 (see
At the end portion of the developing device 3a on the upstream side in the insertion direction, a handle portion 33 is provided that is grasped when the developing device 3a is inserted or removed with respect to the main body of the image forming apparatus 100. The handle portion 33 is formed immediately below the duct coupling portion 52 in the shape of a flat plate so as to be protruded in a horizontal direction (direction in which the toner suction portion 71 is coupled). In the upper surface of the handle portion 33, a through hole 39 is formed that communicates with a hollow portion 33a (see
Furthermore, at the end portion of the developing device 3a on the upstream side in the insertion direction, an engagement hook 35 that is engaged with a unit support tray (not shown) when the developing device 3a is inserted into the image forming apparatus 100 and a lock cancellation lever 37 that cancels the engagement of the engagement hook 35 are provided. The engagement hook 35 and the lock cancellation lever 37 form a lock mechanism that can hold the developing device 3a in a state where the developing device 3a is fitted to the main body of the image forming apparatus 100 and that can cancel the holding.
Although they are not shown in the figure here, handle portions are provided that are grasped when the drum units 40a to 40d are inserted or removed with respect to the image forming apparatus 100, engagement hooks that are engaged with the unit support tray when the drum units 40a to 40d are inserted into the image forming apparatus 100 and lock cancellation levers that cancel the engagement of the engagement hooks are also provided at the end portions of the drum units 40a to 40d on the upstream side in the insertion direction.
The waste toner collecting unit 70 is arranged inside the open/close cover (not shown) provided on the front surface side of the image forming apparatus 100, and includes the toner suction portion 71 and a toner storage portion 72 provided below the toner suction portion 71. At the lower end portion of the waste toner collecting unit 70, a pivot point (not shown) is provided, and thus the waste toner collecting unit 70 can be opened or closed in an up/down direction with respect to the main body of the image forming apparatus 100.
In the toner suction portion 71, toner suction ports 73 are formed that are coupled to the duct coupling portion 52 of the developing devices 3a to 3d. On one end of the toner suction portion 71, an opening portion 71a is formed that is coupled to a suction fan (not shown) provided on the main body side of the image forming apparatus 100. In the opening portion 71a, a filter (not shown) is arranged, and the toner sucked from the toner suction ports 73 together with air is collected by the filter.
In an upper portion of the toner storage portion 72, coupling portions 75 to which the toner discharge portions 41 of the drum units 40a to 40d are coupled are formed. The toner discharge portions 41 are continuous in the axial direction of the collection spirals 33 (see
In the state of
When in the state of
An operation for fitting and removing the developing devices 3a to 3d and the drum units 40a to 40d with respect to the image forming apparatus 100 will then be described. When in the state of
For example, when the developing device 3a is removed from the image forming apparatus 100, the handle portion 33 and the lock cancellation lever 37 (see
On the other hand, when the developing device 3a is fitted into the image forming apparatus 100, the developing device 3a is inserted into the downstream side (the right side of
Here, when the coupling of the duct coupling portions 52 of the developing devices 3a to 3d and the toner suction ports 73 of the toner suction portion 71 is cancelled, the waste toner left in the duct coupling portions 52 may be dropped to contaminate the interior of the image forming apparatus 100. When the dropped toner is adhered to a sheet transport path, a transport roller or the like, the sheet may be stained. When the dropped toner is adhered to a light emission window of the exposure unit 5, writing light for the photosensitive drums 1a to 1d may be interrupted to cause an image failure. Hence, in the developing devices 3a to 3d of the present embodiment, the hollow portion 33a is formed inside the handle portion 33 located below the duct coupling portion 52, and the through hole 39 which communicates with the hollow portion 33a is formed in the upper surface of the handle portion 33.
As shown in
When the color of the handle portion 33 is set at the same color as the toner stored in the developing devices 3a to 3d, even if part of the toner dropped to the handle portion 33 is adhered to the vicinity of the through hole 39, the adhesion of the toner is unlikely to be noticeable, with the result that it is possible to maintain the beauty of the interior of the image forming apparatus 100.
As shown in
In this configuration, as shown in
Although in the present embodiment, the ribs 80 which are extended parallel to the opening surface 52a of the duct coupling portion 52 are formed, the shape of the ribs 80 is not limited to this shape, and for example, a lattice shape as shown in
As shown in
In this configuration, as shown in
In the shape of the ribs 80, a predetermined angle is preferably formed with respect to a direction (the up/down direction of
The present disclosure is not limited to the embodiments described above, and various modifications are possible without departing from the spirit of the present disclosure. For example, although the above embodiments are described using, as an example, the developing devices 3a to 3d in which the two-component developer is used to form a magnetic brush on the magnetic roller 27, in which only the toner is moved from the magnetic roller 27 to the developing roller 29 and in which the toner is flown from the developing roller 29 to the photosensitive drums 1a to 1d, as long as in a developing device, the toner suction portion 71 for sucking the scattered toner is coupled, the present disclosure can likewise be applied to other developing devices using other development methods such as a development method of bring the magnetic brush formed on the magnetic roller 27 into contact with the photosensitive drums 1a to 1d without using the developing roller 29.
The present disclosure can be applied not only to the color printer as shown in
The present disclosure can be utilized for an image forming apparatus that includes a developing device which is removably fitted with respect to the main body of the image forming apparatus. By the utilization of the present disclosure, it is possible to provide a developing device in which it is possible to prevent the contamination of the interior of an image forming apparatus caused by the dropping of toner from the coupling portion of a duct for sucking floating toner and the developing device and to provide an image forming apparatus including such a developing device.
Number | Date | Country | Kind |
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2015-143909 | Jul 2015 | JP | national |
Number | Name | Date | Kind |
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7587154 | Sakai | Sep 2009 | B2 |
20030123898 | Yoshiki | Jul 2003 | A1 |
Number | Date | Country |
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2003-202751 | Jul 2003 | JP |
2005-140971 | Jun 2005 | JP |
Number | Date | Country | |
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20170023878 A1 | Jan 2017 | US |