This application is based on and claims the benefit of priority from Japanese Patent application No. 2014-005024 filed on Jan. 15, 2014, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a developing device supplying a developer to an image carrier and an image forming apparatus including this.
Generally, an electrographic image forming apparatus emits a light based on image information to a circumference face of a photosensitive drum to form an electrostatic latent image. The image forming apparatus supplies a toner from a developing device to this electrostatic latent image to form a toner image, transfers the toner image onto a sheet, and then, carries out fixing process, thereby forming an image.
The developing device applied in the general image forming apparatus includes a case, a screw, a developing roller and a sensor. The screw conveys and agitates a developer contained in the case. The developing roller carries the developer and supplies it to the photosensitive drum. The sensor detects a developer amount in the case. The developer not supplied to the photosensitive drum when developing is returned into the case, agitated by the screw and used for developing, again.
If a deteriorated toner is adhered onto the screw, agitating and conveying functions of the screw are lowered. Therefore, in the general developing device, due to occurrence of charging failure of the developer in the case, sufficient developer cannot be conveyed to a developing roller or the like and image failure occurs.
For example, there is a developing device including a collision member colliding with a center part in an axis direction of a rotating supply chamber screw blade member. The developing device makes the collision member collide to vibrate the supply chamber screw blade member and to shake the deteriorated developer (toner) adhered onto the supply chamber screw blade member
The above-mentioned developing device cannot provide strong vibration to an end part in the axis direction of the supply chamber screw blade member not colliding with the collision member. Therefore, in the end part in the axis direction of the supply chamber screw blade member, the developer adhered onto a rotation shaft of the supply chamber screw blade member agglomerates to cause so-called shaft thickening. When the shaft thickening occurs, the supply chamber screw blade member cannot suitably carry out developer conveyance. According to this, a conveyance amount of the developer is decreased. At this time, the sensor erroneously detects the decrease of the conveyance amount of the developer as the decrease of the developer amount even through the developer amount is not varied. Therefore, the above-mentioned developing device has a problem of not suitably maintaining the developer amount in the case.
In accordance with an embodiment of the present disclosure, a developing device includes a case, an agitating member, a moving mechanism and a detecting device. The case contains a developer inside. The agitating member is rotated in the case to agitate the developer while conveying the developer in a rotation axis direction. The moving mechanism reciprocates the agitating member in the rotation axis direction in accordance with the rotation of the agitating member. The detecting device detects a developer amount contained in the case.
In accordance with an embodiment of the present disclosure, an image forming apparatus includes a developing device. The developing device includes a case, an agitating member, a moving mechanism and a detecting device. The case contains a developer inside. The agitating member is rotated in the case to agitate the developer while conveying the developer in a rotation axis direction. The moving mechanism reciprocates the agitating member in the rotation axis direction in accordance with the rotation of the agitating member. The detecting device detects a developer amount contained in the case.
The above and other objects, features, and advantages of the present disclosure will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present disclosure is shown by way of illustrative example.
In the following, embodiments of the present disclosure will be described with reference to the appended drawings. First, with reference to
The printer 1 includes a sheet feeding cartridge 3, an image forming part 5, a fixing device 6 and an ejected sheet tray 7. The sheet feeding cartridge 3 stores a sheet S inside a roughly box-like formed apparatus main body 2. The image forming part 5 transfers a toner image onto the sheet S fed from the sheet feeding cartridge 3 to a conveyance path 4. The fixing device 6 fixes the transferred toner image onto the sheet S. The ejected sheet tray 7 is an ejection destination of the sheet S after fixing. The sheet S is not restricted by a paper-made sheet, may be a resin film, an OHP (OverHead Projector) sheet or the like.
The image forming part 5 includes a developer case 10 containing a developer with a replenishment toner and a photosensitive drum 11 as an image carrier. The image forming part 5 also includes a charging roller 12, an exposure device 13, a developing device 14, a transferring roller 15 and a cleaning device 16 arranged around the photosensitive drum 11 in transferring process order (refer to an arrow X in
Now, the operation of the printer 1 will be described. When the power is supplied to the printer 1, initialization of various parameters and others are carried out. In the printer 1, when image data is inputted from a personal computer or the like connected with the printer 1 and a printing start is directed, image forming process is carried out as follows.
First, to a surface of the photosensitive drum 11 charged at a predetermined electrical potential by the charging roller 12, exposure (refer to an arrow P in
On the other hand, the sheet S fed from the sheet feeding cartridge 3 is conveyed between the photosensitive drum 11 and transferring roller 15 through the conveyance path 4. When a transferring bias is applied to the transferring roller 15, the toner image is transferred onto the sheet S. The toner image transferred onto the sheet S is fixed onto the sheet by the fixing device 6. The sheet S is ejected to the ejected sheet tray 7 after fixing process in the fixing device 6. The developer remained on the photosensitive drum 11 after transferring is removed by the cleaning device 16.
Next, with reference to
The developing device 14 includes a housing 20, a conveying screw 21, a first agitating screw 22, a second agitating screw 23, a developing roller 24, a moving mechanism 25 and a detecting device 26. The housing 20 contains the developer inside. The conveying screw 21, first agitating screw 22 and second agitating screw 23 are rotated in the housing 20 to agitate the developer while conveying the developer in the housing 20 in a rotation axis direction (forward and backward directions). The developing roller 24 is arranged so as to face to the photosensitive drum 11. The moving mechanism 25 reciprocates the first agitating screw 22 in the rotation axis direction in accordance with the rotation of the first agitating screw 22 (refer to
As shown in
The housing main body 30 has a pair of lateral wall parts 30b and a pair of front and rear covers 30c. The pair of lateral wall parts 30b are vertically arranged on both end parts in the forward and backward directions of a bottom part 30a. The pair of front and rear covers 30c are arranged so as to cover the respective lateral wall parts 30b from the outside.
In the housing main body 30 in a condition where the lid part 31 is attached, an opening part 32 is formed at a right side facing to the photosensitive drum 11. At a left rear side of the lid part 31, a supply port 33 connected to the developer case 10 is formed. The developer supplied from the developer case 10 is supplied to the inside of the housing 20 though the supply port 33.
As shown in
The conveying screw 21 is configured by fixing a helical screw blade 41 protruded in a radial direction onto a circumference face of a rotation shaft part 40. The conveying screw 21 is arranged in the supply conveyance path 36. The rotation shaft part 40 is extended in the forward and backward directions and rotatably supported by the pair of front and rear lateral wall parts 30b. The screw blade 41 is provided from a front end part of the rotation shaft part 40 to the vicinity of the conveyance communicating part 34a. At the back side of the conveyance communicating part 34a, a reverse helical blade 42 with an opposite phase to the screw blade 41 is provided.
The first agitating screw 22 and second agitating screw 23 are respectively configured by fixing helical screw blades 44 and 46 protruded in a radial direction onto circumference faces of rotation shaft parts 43 and 45. The first agitating screw 22 is arranged in the first conveyance path 37 and the second agitating screw 23 is arranged in the second conveyance path 38. The rotation shaft parts 43 and 45 are extended in the forward and backward directions and rotatably supported by the pair of front and rear lateral wall parts 30b. The screw blades 44 and 46 are provided to positions facing to the upstream side communicating part 35a and downstream side communicating part 35b, respectively. The screw blade 44 is formed at the same pitch as the screw blade 46 so as to have an opposite phase to the screw blade 41 and screw blade 46.
As shown in
As shown in
Now, an action of the developing device 14 will be described. The developer is supplied from the developer case 10 to the supply conveyance path 36 via the supply port 33. The conveying screw 21 is driven and rotated by the driving device 47 via the conveyance drive inputting part 52. The developer is agitated and conveyed backwardly in the supply conveyance path 36 by the rotation of the conveying screw 21 (refer to an arrow A in
The first agitating screw 22 and second agitating screw 23 are driven and rotated by the driving device 47. The developer is agitated and conveyed forwardly in the first conveyance path 37 by the rotation of the first agitating screw 22 (refer to the arrow B in
The developing roller 24 (the developing sleeve 24b) is driven and rotated by the driving device 47. The developer charged by agitating and circulating is conveyed to the developing roller 24 by the second agitating screw 23. Thereby, the developer is carried by the surface of the developing roller 24 and conveyed to the opening part 32 in accordance with the rotation of the developing roller 24. To the developing roller 24, a predetermined developing bias is applied. Thereby, the carried developer is supplied to the photosensitive drum 11 and the electrostatic latent image formed on the surface of the photosensitive drum 11 is developed. The developer not used for developing (a redundant developer) is returned to the second conveyance path 38 to circulate through the first conveyance path 37 and second conveyance path 38. Incidentally, the housing 20 includes a blade (not shown) regulating a layer thickness of the developer carried by the surface of the developing roller 24.
As mentioned above, the developing device 14 includes the moving mechanism 25 and detecting device 26. The moving mechanism 25 is provided in order to shake a deteriorated developer adhered onto the first agitating screw 22. The detecting device 26 is provided in order to detect the developer amount contained in the first conveyance path 37 and second conveyance path 38.
With reference to
As shown in
As shown in
Next, with reference to
The moving mechanism 25 has a biasing member 60 and a displacing member 61. The biasing member 60 is arranged in front of the first agitating screw 22 so as to bias the first agitating screw 22 to another side (the rear side) in the rotation axis direction (refer to
As shown in
The coil part 62 is a so-called coil spring consisting of a helical coiled wire. Into the coil part 62, the rotation shaft part 43 of the first agitating screw 22 is loosely inserted. The coil part 62 is locked to the rotation shaft part 43 by engaging an engaging part (not shown) formed in a rear end part with an end part of the screw blade 44. The coil part 62 is formed so that a length in an axial direction is longer than a distance between the end part of the screw blade 44 and front lateral wall part 30b. Thereby, the coil part 62 biases the first agitating screw 22 backwardly with regard to the front lateral wall part 30b as a pedestal.
The cleaning part 63 is extended in an orthogonal direction to an axial center of the first agitating screw 22 from the front end part of the coil part 62 coming into contact with the lateral wall part 30b. The cleaning part 63 is formed in a linear shape so as to reach the detection face 56 of the detecting device 26 from the coil part 62. A distal end of the cleaning part 63 is folded back so as to be formed in an U-shape projected upwardly.
As shown in
As shown in
As shown in
The screw fitting shaft part 70 penetrates the rear lateral wall part 30b and is fitted and fixed into an axial center (a hollow portion) of the rotation shaft part 43 of the first agitating screw 22 (refer to
The gear holding part 71 is formed in a roughly cylindrical shape having a diameter larger than the screw fitting shaft part 70. The gear holding part 71 has a taper part, which of a diameter is gradually decreased from the rear side to the front side. To a rear end face of the gear holding part 71, the above-mentioned gear 50 is fixed so as to have the same axial center (refer to
The fitting part main body 72 is arranged so as to separate from an inner circumference face of the circular gear 50. The fitting part main body 72 has a fitting rotation shaft part 73 formed in a hollow cylindrical shape and a fitting contact part 74 provided around an outer circumference face of the fitting rotation shaft part 73.
The fitting rotation shaft part 73 has the same axial center as the fitting contact part 74 and is extended backwardly from the axial center portion of the fitting contact part 74. The fitting rotation shaft part 73 is inserted into a hollow portion of the fixing shaft 64 protruded from the rear cover 30c. Thereby, the fitting part 65 is rotatably supported between the lateral part 30b and cover 30c.
The fitting contact part 74 is formed in a body at a position shifted forwardly from a rear end face of the fitting rotation shaft part 73. The fitting contact part 74 is formed so as to have the roughly same external diameter as the fixing shaft 64. In a distal end part (a rear end part) of the fitting contact part 74, a circular contact face 75 is formed. The contact face 75 is formed so as to be inclined at the same angle as the distal end face of the above-mentioned fixing shaft 64. In a condition where the fitting rotation shaft part 73 is inserted into the fixing shaft 64, the fitting contact part 74 is pressed to a side of the fixing shaft 64 by the bias force of the coil part 62 of the biasing member 60. Therefore, the contact face 75 of the fitting contact part 74 always comes into slide contact with the distal end face 66 of the fixing shaft 64. Thereby, the fitting part 65 is rotatably supported by the fixing shaft 64 in a condition of making the contact face 75 come into contact with the distal end face 66.
Next, with reference to
A drive force from the driving device 47 drives and rotates the first agitating screw 22 via the gear 50. The bias member 60 attached to the rotation axis part 43 is turned in the same direction in accordance with the rotation of the first agitating screw 22 (refer to an arrow in
As described above, when the biasing member 60 is rotated together with the first agitating screw 22, the cleaning part 63 passes through over the detection face 56 of the detecting device 26. Thereby, since it is possible to clean the developer adhered onto the detection face 56 by the cleaning part 63, the detecting device 26 can correctly detect the developer amount inside the housing 20.
The moving mechanism 25 reciprocates the first agitating screw 22 in the rotation axis direction (the forward and backward directions) in accordance with the rotation of the first agitating screw 22 by cooperation of the biasing member 60 and displacing member 61.
In detail, the biasing member 60 always biases the first agitating screw 22 backwardly (refer to broken line arrows in
For example, in a condition where the inclination directions of the distal end face 66 and contact face 75 are matched to each other (refer to
When the rotation is advanced and the rotation phase from the condition, where the inclination directions of the distal end face 66 and contact face 75 are matched to each other, becomes 180 degrees, the first agitating screw 22 becomes a condition being moved at a foremost side. That is, the rearmost part 75r of the contact face 75 becomes a condition coming into contact with the foremost part 66f of the distal end face 66 (refer to
When the rotation is further advanced, the first agitating screw 22 is moved backwardly by the bias force of the biasing member 60 (the coil part 62). Subsequently, when the rotation phase becomes 360 degrees, the fitting part 65 becomes the condition where the inclination directions of the distal end face 66 and contact face 75 are matched to each other, again (refer to
As described above, by the moving mechanism 25 simply constituted of minimum members, it is possible to carry out the reciprocation (vibration) in the rotation axis direction of the agitating member accompanying to the rotation of the first agitating screw 22 in positive motion.
In accordance with the developing device 14 according to the embodiment described above, the first agitating screw is reciprocated in the rotation axis direction by the moving mechanism 25, while being rotated inside the housing 20. Therefore, the first agitating screw 22 vibrates evenly along the conveying direction of the developer. According to this, the developer adhered onto the first agitating screw 22 (the rotation axis part 43 and screw blade 44) is shaken from the first agitating screw 22 along the conveying direction. Thereby, since the function of agitating and conveying the developer of the first agitating screw 22 can be suitably preserved, it is possible to prevent charging failure of the developer in the housing 20 and to restrain deterioration of the developer. Moreover, since the first agitating screw 22 vibrates evenly in the rotation axis direction, it is possible to restrain agglomeration (shaft thickening) of the developer to the first agitating screw 22 (the rotation shaft part 43) and to suitably convey the developer by the rotation of the first agitating screw 22. Thereby, it is possible to prevent misdetection of the developer amount by the detecting device 26 and to suitably maintain the developer amount inside the housing 20.
In addition, in accordance with the developing device 14 according to the embodiment, in the fitting part 65 of the displacing member 61, the gear 50 transmitting the rotation force from the driving device 47 to the first agitating screw 22 is provided. Therefore, the driving device 47 can rotate the fitting part 65 and first agitating screw 22 integrally via the gear 50. Thereby, it is possible to use the driving device 47 rotating the first agitating screw 22 as a component reciprocating the first agitating screw 22 in the rotation axis direction and to simply construct the entire developing device 14 at a low cost.
In the developing device 14 according to the embodiment, as one example, the moving mechanism 25 is provided in order to vibrate the first agitating screw 22, but the present disclosure is not restricted by this. For example, the moving mechanism 25 may be configured so as to vibrate the conveying screw 21 and second agitating screw 23. That is, the moving mechanism 25 may vibrate at least one of the screws 21, 22, 23.
The inclination directions and inclined angles of the distal end face 66 and contact face 75 may be determined optionally. The moving distance of the first agitating screw 22 may be determined optionally.
In the developing device 14 according to the embodiment, the permeability sensor is applied to the detecting device 26, but a sensor applied to the detecting device 26 is not restricted by this. For example, instead of the permeability sensor, a piezoelectric sensor or an optical sensor may be applied.
Although the developing device 14 according to the embodiment was applied to the printer 1, in another embodiment, the configuration of the present disclosure may be applied to another image forming apparatus, such as a copying machine, a facsimile or a multifunction peripheral. Although the printer 1 according to the embodiment is a monochrome printer, in another embodiment, the configuration of the present disclosure may be applied to a developing device of a color printer.
While the preferable embodiment and its modified example of the developing device and the image forming apparatus of the present disclosure have been described above and various technically preferable configurations have been illustrated, a technical range of the disclosure is not to be restricted by the description and illustration of the embodiment. Further, the components in the embodiment of the disclosure may be suitably replaced with other components, or variously combined with the other components. The claims are not restricted by the description of the embodiment of the disclosure as mentioned above.
Number | Date | Country | Kind |
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2014-005024 | Jan 2014 | JP | national |