Patent Application
20140286676
This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2013-060881 filed Mar. 22, 2013.
The present invention relates to developing devices and image forming apparatuses.
According to an aspect of the invention, a developing device includes a developer container including a first chamber and a second chamber arranged along a lateral direction, which crosses a gravitational direction, developer circulating through the first chamber and the second chamber; a transporting member rotatably disposed in the first chamber, the transporting member transporting the developer in a first direction extending along an axis of the transporting member; and a supply member rotatably disposed in the second chamber, the supply member having an outer diameter smaller than an outer diameter of the transporting member, the supply member supplying the developer to a developer holding member while transporting the developer in a direction opposite to the first direction. A lower end position of the supply member and a lower end position of the transporting member in the gravitational direction are at the same level. While the supply member and the transporting member are rotating, an upper surface of developer contained in the first chamber and an upper surface of developer contained in the second chamber are at a level not higher than an upper end position of the transporting member but not lower than an upper end position of the supply member in the gravitational direction.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
A developing device and an image forming apparatus according to an exemplary embodiment will be described.
The cabinet 11 also houses a fixing device 40 and a controller 30. The fixing device 40 fixes the toner image TZ, formed on the recording sheet P by the image forming unit 20, to the recording sheet P. The controller 30 controls an operation of each component of the image forming apparatus 10. An ejecting portion 18 is formed on an upper portion of the cabinet 11. The recording sheet P to which the image has been fixed by the fixing device 40 is ejected to the ejecting portion 18.
In the following description, the arrows Z illustrated in
When needed, the image forming apparatus 10 is described using the following positional words in relation to the X direction, Y direction, and Z direction when the image forming apparatus 10 is viewed from the front: the upper and lower sides are respectively denoted by a +Z side and a −Z size; the right and left sides are respectively denoted by a +X side and a −X side; and the back and front sides are respectively denoted by a +Y side and a −Y side.
The sheet transporting unit 14 includes a transport path 15 along which a recording sheet P is transported. The transport path 15 extends, for example, from the −Z side to the +Z side on the +X side of the image forming apparatus 10. The sheet transporting unit 14 includes pick-up rollers 16 and multiple transporting rollers 17. The pick-up rollers 16 pick up recording sheets P contained in the sheet containing units 12 and feed the recording sheets P to the transport path 15. The transporting rollers 17 are disposed along the transport path 15 and transport the recording sheets P fed by the pick-up rollers 16 to a transfer position Q, which will be described below. The sheet transporting unit 14 also includes ejecting rollers 48. The ejecting rollers 48 are disposed at a downstream end portion of the transport path 15 in the direction in which the recording sheet P is transported. The ejecting rollers 48 eject the recording sheet P to the ejecting portion 18.
A reverse transport path 37 is disposed on the +X side of the transport path 15 inside the cabinet 11. A recording sheet P having one surface to which the toner image TZ is fixed is reversed along the reverse transport path 37 and then transported back to the transfer position Q. When toner images TZ are to be formed on both surfaces of a recording sheet P in the image forming apparatus 10, a recording sheet P having one surface to which a toner image TZ has been fixed is reversed by the ejecting rollers 48, guided to the reverse transport path 37 again, and fed back to the transfer position Q again.
The image forming unit 20 includes a photoconductor 22, which is an example of an image holding member that holds a latent image (not illustrated). A charging roller 24, an exposure device 26, a developing device 100, a transfer roller 28, and a cleaning blade 29 are disposed around the photoconductor 22 in order from the upstream side in the direction in which the photoconductor 22 rotates. The transfer roller 28 is an example of a transfer unit.
The photoconductor 22 has a cylindrical shape and is driven by a driving unit, not illustrated, to rotate around its axis that extends in the Y direction. A photosensitive layer (not illustrated) that has, for example, a negative polarity is formed on the outer circumferential surface of the photoconductor 22. An inner base (not illustrated) of the photoconductor 22 is grounded. When the image forming apparatus 10 is viewed from the −Y side to the +Y side, the direction in which the photoconductor 22 rotates is a counterclockwise direction (hereinafter referred to as a −R direction). The photoconductor 22 may include an overcoat layer on the outer circumferential surface.
For example, the charging roller 24 is disposed so as to face the outer circumferential surface of the photoconductor 22. The charging roller 24 receives a voltage and negatively charges the outer circumferential surface (photosensitive layer) of the photoconductor 22 by using a potential difference between the photoconductor 22 and the charging roller 24.
The exposure device 26 forms a latent image on the outer circumferential surface of the photoconductor 22 on the basis of an image signal transmitted from the controller 30. Examples of image signals transmitted from the controller 30 include an image signal that the controller 30 receives from an external apparatus. The detail of the developing device 100 will be described below.
The transfer roller 28 faces the photoconductor 22 such that the transfer roller 28 and the photoconductor 22 sandwich the transport path 15 therebetween. For example, a voltage having a polarity opposite to the polarity of the charge with which toner T is charged is applied to the transfer roller 28 by a power source (not illustrated) and a potential difference is generated between the transfer roller 28 and the photoconductor 22. The transfer roller 28 nips a recording sheet P together with the photoconductor 22 and transports the recording sheet P to the +Z side (downstream side of the transport path 15). A portion between the transfer roller 28 and the photoconductor 22 serves as the transfer position Q at which a toner image TZ (developer image) formed on the photoconductor 22 is transferred to a recording sheet P.
The fixing device 40 includes a heating roller 42 and a pressure roller 44. The fixing device 40 fixes a toner image TZ that has been transferred to a recording sheet P to the recording sheet P by heating the toner image TZ using the heating roller 42 and by pressing the toner image TZ using the pressure roller 44. The ejecting rollers 48, which have been described above, are disposed on the +Z side (downstream side in the transportation direction) of the fixing device 40.
A toner cartridge 50 containing toner T is disposed on the +Z side (upper side) of the exposure device 26 so as to be attachable to and detachable from the image forming apparatus 10 in the Y direction. The toner cartridge 50 has a toner containing chamber 52 in which the toner T is contained. A toner transporting device 60 is disposed so as to connect the toner cartridge 50 to the developing device 100. The toner transporting device 60 transports the toner T from the toner containing chamber 52 to the developing device 100.
As illustrated in
A supply port 63, which is open to the +Z side, is formed in a portion of the lateral pipe 62A positioned on the −X side of the center of the lateral pipe 62A. Thus, the toner T contained in the toner containing chamber 52 falls into the lateral pipe 62A through the supply port 63. A carrying member 64 that carries (transports) the toner T to the +X side is disposed inside the lateral pipe 62A.
The carrying member 64 includes a rotation shaft 64A and a helical portion 64B. The axis of the rotation shaft 64A extends in the direction in which the lateral pipe 62A extends. The helical portion 64B is helically formed around the rotation shaft 64A. The −X side end of the rotation shaft 64A protrudes beyond the lateral pipe 62A to the −X side and a gear 66 is attached to the protruding −X side end of the rotation shaft 64A. The gear 66 is driven to rotate by a motor 68. Thus, the toner T that has fallen into the lateral pipe 62A from the toner containing chamber 52 is transported to the +X side by the carrying member 64 and is supplied to the developing device 100 through the vertical pipe 62B.
Now, an image forming operation performed by the image forming apparatus 10 will be described.
As illustrated in
In the image forming unit 20, the photoconductor 22 is charged by the charging roller 24 and then exposed to light by the exposure device 26, so that an electrostatic latent image is formed on the outer circumferential surface of the photoconductor 22. After the electrostatic latent image is developed by the developing device 100, which will be described in detail below, a toner image TZ of, for example, black is formed on the photoconductor 22. This black toner image TZ is transferred by the transfer roller 28 to the recording sheet P at the transfer position Q.
The recording sheet P to which the toner image TZ has been transferred is transported to the fixing device 40 and the toner image TZ is fixed to the recording sheet P by the fixing device 40. In the case of forming a toner image TZ on only one surface of a recording sheet P, the recording sheet P is ejected by the ejecting rollers 48 to the ejecting portion 18 after the toner image TZ is fixed to the recording sheet P.
In the case of forming toner images TZ on both surfaces of a recording sheet P, the recording sheet P is reversed by the ejecting rollers 48 after one toner image TZ is formed on one surface and then transported to the reverse transport path 37. Thereafter, the recording sheet P is transported from the reverse transport path 37 to the transfer position Q again, at which a toner image TZ is similarly formed on an opposite surface (back surface) on which the toner image TZ has not yet been formed. The recording sheet P is then ejected by the ejecting rollers 48 to the ejecting portion 18. In this manner, the image forming operation is performed by the image forming apparatus 10.
Now, the developing device 100 is described.
As illustrated in
The developer G is a two-component developer containing, for example, a black toner T that is to be negatively charged and a magnetic carrier (not illustrated) that is to be positively charged.
When the housing 102 is viewed in a cross section taken along the X-Z plane, the housing 102 has an oblong shape in which the dimension in the X direction is longer than the dimension in the Z direction. The housing 102 includes a first agitating chamber 114 and a second agitating chamber 116. The first agitating chamber 114 is formed on the −X side and serves as an example of a first chamber. The second agitating chamber 116 is formed to the +X side of the first agitating chamber 114 and serves as an example of a second chamber. The housing 102 also includes a development chamber 118 that contains the development roller 104. The development chamber 118 is formed to the +X side and to the +Z side (obliquely upward) of the second agitating chamber 116. In the exemplary embodiment, the Z direction is an example of the gravitational direction and the X direction is an example of the lateral direction.
The housing 102 also includes a bottom wall 102A, a side wall 102B, and an oblique wall 102C. The bottom wall 102A includes two curved portions that protrude to the −Z side when viewed in the Y direction. The side wall 102B is formed to the −X side end of the bottom wall 102A so as to stand upright. The oblique wall 102C is formed to the +X side of the bottom wall 102A so as to extend obliquely. The housing 102 also includes a partition wall 102D and side walls 102E and 102F. The partition wall 102D is formed on a center portion of the bottom wall 102A so as to stand upright and divides the first agitating chamber 114 and the second agitating chamber 116 from each other. The side walls 102E and 102F are formed to the +Y side end and the −Y side end of the bottom wall 102A so as to stand upright and face each other in the Y direction.
As illustrated in
The first agitating member 106 is rotatably disposed in the first agitating chamber 114 such that the axis of the first agitating member 106 extends in the Y direction. A second agitating member 108 is rotatably disposed in the second agitating chamber 116 such that the axis of the second agitating member 108 extends in the Y direction. Specifically, the developer G contained in the housing 102 circulates through the first agitating chamber 114 and the second agitating chamber 116 as a result of rotation of the first agitating member 106 and the second agitating member 108.
As illustrated in
The development roller 104 includes a magnet roller 104A and a development sleeve 104B. The magnet roller 104A has a cylindrical shape and the axis of the magnet roller 104A extends in the Y direction. The development sleeve 104B has a cylindrical shape and is supported on the outer side of the magnet roller 104A so as to be coaxial with the magnet roller 104A and rotatable in a +R direction. Specifically, the magnet roller 104A is disposed inside the development sleeve 104B. Shaft portions (not illustrated) that protrude to the +Y side and −Y side are formed on both Y side end portions of the magnet roller 104A. These shaft portions are fixed to the side walls 102E and 102F.
The magnet roller 104A has multiple magnetic poles, which will be described below, along the circumference of the magnet roller 104A. Each magnetic pole exerts a magnetic force that attracts or repels the developer G. Specifically, when viewed in the Y direction, a pick-up pole S2, a layer forming pole N1, a development pole S1, a transportation pole N2, and a repelling pole S3 are formed in order in the +R direction from the lower left side near the second agitating member 108.
The pick-up pole S2 attracts the developer G. The layer forming pole N1 is disposed so as to face the thickness regulating member 112 and regulates the thickness of a layer of the developer G. The development pole S1 is disposed so as to face the photoconductor 22 and forms the developer G (carrier) into a brush form. The transportation pole N2 causes the outer circumferential surface of the development sleeve 104B to hold the developer G (carrier), which has been subjected to development. The repelling pole S3 separates the developer G from the outer circumferential surface of the development sleeve 104B. Lines of magnetic force are generated from the layer forming pole N1 to the development pole S1 and to the pick-up pole S2 and lines of magnetic force are formed from the transportation pole N2 to the development pole S1 and to the repelling pole S3. These lines of magnetic force are not illustrated.
Now, the positions of the magnetic poles are described using the position of the clock hand, i.e., the +Z side position (top position) is regarded as twelve o'clock and the −Z side position (bottom position) is regarded as six o'clock when the magnet roller 104A is viewed in the Y direction. For example, the pick-up pole S2 is positioned at an approximately eight o'clock position and the layer forming pole N1 is positioned at an approximately ten o'clock position. The development pole S1 is positioned at an approximately one o'clock position. The transportation pole N2 is positioned at an approximately three o'clock position and the repelling pole S3 is positioned at an approximately five o'clock position.
The development sleeve 104B is, for example, a cylindrical component made of aluminum. Cap-shaped supporting members (not illustrated) are attached to both Y side end portions of the development sleeve 104B to cover the end portions. Outer rings (not illustrated) of bearings are fixed to the supporting members. The shaft portions (not illustrated) of the magnet roller 104A are fixed to inner rings of the bearings. Thus, the development sleeve 104B is rotatable with respect to the magnet roller 104A in the +R direction. The development sleeve 104B is driven to rotate in the +R direction by a driving unit including a motor and a gear, which are not illustrated.
Multiple grooves (not illustrated) that extend in the Y direction are formed in the outer circumferential surface of the development sleeve 104B. The development sleeve 104B is disposed so as to be parallel to the photoconductor 22 (extend in the Y direction) and so as to face the outer circumferential surface of the photoconductor 22. At the position at which the development sleeve 104B faces the photoconductor 22 (in a development area), the development sleeve 104B moves in the same direction as movement of the development sleeve 104B so as not to impede rotation of the photoconductor 22, and holds the developer G on its outer circumferential surface and thus the electrostatic latent image (latent image) on the photoconductor 22 is developed with toner T.
The first agitating member 106 includes a rotation shaft 106A and a helical blade portion 106B. The rotation shaft 106A extends in the Y direction and the helical blade portion 106B is formed around the outer circumference of the rotation shaft 106A. The helix of the first agitating member 106 is wound in the direction opposite to the direction in which the helix of the second agitating member 108, which will be described below, is wound. The first agitating member 106 rotates in the same direction as the second agitating member 108 and transports the developer G to the +Y side (in the Y direction). The developer G transported by the first agitating member 106 is fed to the second agitating chamber 116 through the first opening 105A.
The second agitating member 108 includes a rotation shaft 108A and a helical blade portion 108B. The rotation shaft 108A extends in the Y direction and the helical blade portion 108B is formed around the outer circumference of the rotation shaft 108A. When the second agitating member 108 is viewed in a cross section taken along the X-Z plane, the outermost diameter D2 of the second agitating member 108 is smaller than the outermost diameter D1 of the first agitating member 106. The helix of the second agitating member 108 is wound in the direction opposite to a direction in which the helix of the first agitating member 106 is wound. The second agitating member 108 rotates in the same direction as the first agitating member 106 and transports the developer G to the −Y side (in the Y direction).
The developer G transported by the second agitating member 108 and not supplied to the development roller 104 is fed to the first agitating chamber 114 through the second opening 105B. In other words, the developer G is circularly transported by the first agitating member 106 and the second agitating member 108.
The second agitating member 108 is disposed upstream from the thickness regulating member 112 in the direction in which the development sleeve 104B rotates (in the +R direction) so as to face the development sleeve 104B. In addition, the rotation axis of the second agitating member 108 extends in the same direction as the axis of the development sleeve 104B (in the Y direction). The second agitating member 108 transports the developer G in the Y direction by rotating and concurrently supplies the developer G to the development sleeve 104B.
The developer G contained in the development chamber 118 is transported as a result of rotation of the development sleeve 104B in the +R direction while being held on the development sleeve 104B by the pick-up pole S2. The developer G held on the development sleeve 104B passes through a space between the outer circumferential surface of the development sleeve 104B and the thickness regulating member 112 and thus the thickness of a layer of the developer G is regulated. The developer G having its thickness (amount) regulated by the thickness regulating member 112 is transported to a development area in which the developer G faces the photoconductor 22.
The thickness regulating member 112 is a columnar component having an axis extending in the Y direction and is made of, for example, stainless steel. As described above, the thickness regulating member 112 is disposed so as to face the layer forming pole N1.
When the developing device 100 is viewed in the Y direction, the following positions are determined: P1 denotes the position of the center around which the first agitating member 106 rotates; P2 denotes the position of the +Z side end (or a upper end position) of the outermost circumference of the first agitating member 106; P3 denotes the position of the −Z side end (or a lower end position) of the outermost circumference of the first agitating member 106; P4 denotes the bottom of an inner wall 114A of the first agitating chamber 114; P5 denotes the position of the center around which the second agitating member 108 rotates;
P6 denotes the position of the +Z side end (or a upper end position) of the outermost circumference of the second agitating member 108; P7 denotes the position of the −Z side end (lower end position) of the outermost circumference of the second agitating member 108; and P8 denotes the bottom of an inner wall 116A of the second agitating chamber 116.
In
In the developing device 100, for example, the bottom P4 of the first agitating chamber 114 and the bottom P8 of the second agitating chamber 116 are at the same level in the Z direction at the height H1. The lower end position P3 of the first agitating member 106 and the lower end position P7 of the second agitating member 108 are at the same level in the Z direction at the height H2.
In the developing device 100, the position of the center P1 of the first agitating member 106 in the Z direction is at the height H4 and the position of the center P5 of the second agitating member 108 in the Z direction is at the height H3. In addition, in the developing device 100, the upper end position P2 of the first agitating member 106 in the Z direction is at the height H6 and the upper end position P6 of the second agitating member 108 in the Z direction is at the height H5.
In the developing device 100, while the first agitating member 106 and the second agitating member 108 are rotating, the upper surface of the developer G contained in the first agitating chamber 114 and the upper surface of the developer G contained in the second agitating chamber 116 are at levels not higher than the upper end position P2 but not lower than the upper end position P6 in the Z direction. In addition, in the developing device 100, amounts of developer G transported by the first agitating member 106 and the second agitating member 108 per unit time are determined such that the upper surface of the developer G in the first agitating chamber 114 and the upper surface of the developer G in the second agitating chamber 116 are at the same level.
In order to position the upper surfaces of the developer G at levels not higher than the upper end position P2 but not lower than the upper end position P6 in the Z direction, parameters of the first agitating member 106 and the second agitating member 108 that contribute to a function of transporting the developer G only have to be appropriately determined. Examples of the parameters that contribute to a function of transporting the developer G include the outer diameters, the pitches, and the shaft diameters of the first agitating member 106 and the second agitating member 108, and the shapes and the thicknesses of the blade portions 106B and 108B. The examples of parameters also include clearances between the housing 102 and the first agitating member 106 and between the housing 102 and the second agitating member 108.
In the developing device 100, the bottom P4 of the first agitating chamber 114 and the bottom P8 of the second agitating chamber 116 are at the same level.
In addition, in the developing device 100, while the first agitating member 106 and the second agitating member 108 are rotating, the upper surface of the developer G in the first agitating chamber 114 and the upper surface of the developer G in the second agitating chamber 116 are at the same level.
In the developing device 100, the lower end position P3 of the first agitating member 106 having a larger diameter and the lower end position P7 of the second agitating member 108 having a smaller diameter are at the same level. The upper surface of the developer G in the first agitating chamber 114 and the second agitating chamber 116 is at a height H7 (drawn by a chain double-dashed line in
The present invention is not limited to the above-described exemplary embodiment.
As illustrated in
As illustrated in
As illustrated in
Here, in the developing device 120, since the lower end position P3 of the first agitating member 106 and the lower end position P7 of the second agitating member 108 are at the same level, a clearance (gap) between the lower end position P3 and the bottom P9 is narrower than a clearance between the lower end position P7 and the bottom P8. The first agitating member 106 has a larger diameter than the second agitating member 108 and thus, in the third modification, the first agitating member 106 wobbles to a lesser extent during rotation than the second agitating member 108. Therefore, the first agitating member 106 rotates without touching the inner wall of the first agitating chamber 124 even though the clearance between itself and the first agitating chamber 124 is narrow.
As illustrated in
The first agitating member 106 and the second agitating member 108 are not limited to components each having a continuous helix and may be, for example, components each having blade portions whose circumferential positions are shifted per pitch. The image forming apparatus 10 is not limited to an apparatus that includes one first agitating chamber 114, one first agitating member 106, one second agitating chamber 116, and one second agitating member 108 and may include multiple first agitating chambers 114, multiple first agitating members 106, multiple second agitating chambers 116, and multiple second agitating members 108.
The image forming apparatus 10 is not limited to an apparatus that includes one developing device 100 (for a single color) and may be a color image forming apparatus that includes multiple developing devices 100 and transfers toner T of various different colors to a recording sheet P by using an intermediate transfer belt.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-060881 | Mar 2013 | JP | national |
