Patent Application
20160018761
The present application claims priority under 35 U.S.C. ยง119 to Japanese Patent Application No. 2014-146527, filed Jul. 17, 2014. The contents of this application are incorporated herein by reference in their entirety.
The present disclosure relates to a developing device including a stirring member that stirs and conveys a developer and to an image forming apparatus.
In general, an electrophotographic image forming apparatus includes a developing device. One-component development schemes and two-component development schemes are known as development schemes using a dry toner that are employed in generic developing devices. In the one-component development schemes, a one-component developer consisting only of a magnetic toner is used. In the two-component development schemes, a two-component developer including a non-magnetic toner and a magnetic carrier for charging the toner is used, and an electrostatic latent image on an image bearing member (photosensitive member) is developed with a magnetic brush that is formed on a developing roller from the magnetic carrier and the toner.
In a generic developing device, toner is consumed during development. The developing device is therefore provided with a toner sensor that detects a toner concentration or a toner amount, and toner is newly supplied in an amount that makes up the consumed amount. Image defects such as toner scattering and fogging may occur if the newly supplied toner is not sufficiently charged. In the two-component development schemes, therefore, the toner and the carrier need to be sufficiently stirred and mixed to charge the toner to a desired charge. Likewise, in the one-component development schemes, the toner remaining in the developing device and the newly supplied toner need to be sufficiently mixed to give a uniform charge distribution.
To this end, a widely-known method involves conveying a developer by circulating the developer through a developer circulation pathway provided within a developing device while stirring and mixing the developer using a stirring conveyance member disposed in the circulation pathway. The stirring conveyance member has a shape of a screw including a rotational shaft and a helical blade. More specifically, an inner space of a developer container is divided by a partition wall into two developer conveyance paths elongated in a longitudinal direction of the developer container. Each of the two developer conveyance paths includes one stirring conveyance member. The two developer conveyance paths and two developer transfer sections form the developer circulation pathway. One of the developer transfer sections allows communication between one end of one developer conveyance path and one end of the other developer conveyance path. The other of the developer transfer sections provides communication between the other end of the one developer conveyance path and the other end of the other developer conveyance path.
Requirements to increase image formation speed and to decrease the size of image forming apparatuses have necessitated increase in circulation speed (i.e., conveyance speed) of a developer in a developing device. Examples of common methods of increasing the developer conveyance speed include a method involving increasing the rotational speed of stirring conveyance members, and a method involving widening the helical pitch of helical blades.
Such common methods increase the developer conveyance speed in an axial direction of stirring conveyance members. However, the conveyance speed is not significantly increased at communication sections (i.e., developer transfer sections) formed at turn-around sections of a circulation pathway. Consequently, the developer accumulates at the developer transfer sections, and therefore may be packed into an aggregation or may adhere to an inner wall of a developer container.
To solve such a problem, methods have been proposed for reducing concentration of a developer at developer transfer sections. For example, a developing device has a plate-like paddling fin disposed at a downstream end of a stirring conveyance member in terms of a developer conveyance direction to improve the developer conveyance ability at a developer transfer section. The paddling fin extends outward in a radial direction of the stirring conveyance member so as to be opposite to the developer transfer section.
According to a first aspect of the present disclosure, a developing device includes a developer container, a developer bearing member, and a plurality of stirring conveyance members. The developer container includes a plurality of developer conveyance paths arranged substantially parallel to one another, and communication sections which are located at opposite ends of the developer conveyance paths and through which a developer is transferred. The developer bearing member is rotatably supported by the developer container and configured to bear the developer on a surface thereof. The plurality of stirring conveyance members are disposed corresponding to the plurality of developer conveyance paths. Each of the stirring conveyance members is located within the corresponding developer conveyance path and conveys the developer in a longitudinal direction of the developer conveyance path while stirring the developer. At least one of the stirring conveyance members includes a conveyance fin configured to convey the developer toward one of the communication sections. The conveyance fin protrudes from a portion of the at least one of the stirring conveyance members, the portion being located at a downstream end of the developer conveyance path in terms of a developer conveyance direction in the developer conveyance path and opposite to the one of the communication sections. The conveyance fin is inclined at a specified angle to a direction of a rotational shaft of the at least one of the stirring conveyance members so that the developer being conveyed is turned by the conveyance fin in a direction at an acute angle to the developer conveyance direction in the developer conveyance path.
According to a second aspect of the present disclosure, an image forming apparatus includes the developing device according to the first aspect of the present disclosure.
Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings.
The image forming apparatus 100 includes a paper feed cassette 2, a paper ejection section 3, a pickup roller 5, a feed roller 6, an intermediate conveyance roller 7, a registration roller pair 8, an image forming section 9, a fixing section 10, a retard roller 13, a toner container 20, and an ejection roller pair 21. The image forming apparatus 100 has a paper conveyance path 4.
The paper feed cassette 2 that stores therein a stack of paper sheets is disposed in a lower part of a main body 1a of the image forming apparatus 100. The paper conveyance path 4 is formed above the paper feed cassette 2. The paper conveyance path 4 extends substantially horizontally from front to back of the main body 1a and further extends upward to reach the paper ejection section 3 located at a top surface of the main body 1a. The pickup roller 5, the feed roller 6, the intermediate conveyance roller 7, the registration roller pair 8, the image forming section 9, the fixing section 10, and the ejection roller pair 21 are arranged along the paper conveyance path 4 in the noted order from an upstream end of a paper conveyance direction.
The paper feed cassette 2 has a paper loading plate 12 that is supported so as to be turnable relative to the paper feed cassette 2. Paper loaded on the paper loading plate 12 is picked up and sent by the pickup roller 5 toward the paper conveyance path 4. If a plurality of sheets of paper are sent by the pickup roller 5, the feed roller 6 and the retard roller 13 separate the sheets from one another, and only the uppermost sheet is conveyed. A sheet of paper sent to the paper conveyance path 4 is turned, in terms of conveyance direction thereof, toward the back of the main body 1a by the intermediate conveyance roller 7 and then conveyed to the registration roller pair 8. The sheet of paper is then supplied into the image forming section 9 at a timing adjusted by the registration roller pair 8.
The image forming section 9 forms a toner image on paper by an electrophotographic process. The toner image is an example of a developer image. The image forming section 9 includes a photosensitive drum 11, a charger 15, a developing device 14, a cleaning section 17, a transfer roller 18, and a light scanning unit 19. The photosensitive drum 11 is axially supported so as to be rotatable clockwise in
The charger 15 includes a conductive rubber roller 15a connected with a power source, not shown. The conductive rubber roller 15a is disposed in contact with the photosensitive drum 11. The conductive rubber roller 15a is caused to rotate in contact with a surface of the photosensitive drum 11 by the rotation of the photosensitive drum 11. A predetermined voltage is applied to the conductive rubber roller 15a while the conductive rubber roller 15a is rotating. As a result, the surface of the photosensitive drum 11 is uniformly charged.
Subsequently, a light beam based on image data input from an external device such as a personal computer is emitted from the light scanning unit 19 onto the photosensitive drum 11. As a result, an electrostatic latent image is formed on the photosensitive drum 11. The toner supplied from the developing device 14 adheres to the electrostatic latent image, and thus a toner image is formed on the surface of the photosensitive drum 11. Paper is fed from the registration roller pair 8 to a transfer nip between the photosensitive drum 11 and the transfer roller 18 at a specified timing. Then, the toner image on the surface of the photosensitive drum 11 is transferred onto the paper by the transfer roller 18.
The paper on which the toner image has been transferred is separated from the photosensitive drum 11 and conveyed toward the fixing section 10. The fixing section 10 is located downstream of the image forming section 9 in terms of the paper conveyance direction. The fixing section 10 has a heating roller 38 and a pressure roller 16. The heating roller 38 is heated by a heating member such as a heater. The pressure roller 16 is in pressed contact with the heating roller 38. The paper onto which the toner image has been transferred in the image forming section 9 is heated and pressed by the heating roller 38 and the pressure roller 16. As a result, the toner image transferred onto the paper is fixed on the paper.
The paper on which the toner image has been fixed, that is, the paper on which an image has been formed is ejected to the paper ejection section 3 by the ejection roller pair 21. Meanwhile, toner remaining on the surface of the photosensitive drum 11 after the transfer is removed by the cleaning section 17. Subsequently, the photosensitive drum 11 is charged again by the charger 15, and thereafter image formation is performed in the same manner as described above.
The first stirring conveyance member 23 and the second stirring conveyance member 24 are disposed rotatably within the developer container 22 with a partition wall 22b therebetween. The first stirring conveyance member 23 includes a helical blade elongated in a helical shape in an axial direction of the first stirring conveyance member 23. The second stirring conveyance member 24 includes a helical blade elongated in a helical shape in an axial direction of the second stirring conveyance member 24. The first stirring conveyance member 23 and the second stirring conveyance member 24 stir the toner while rotating. The toner being stirred is circulated within the developer container 22 along a longitudinal direction (direction perpendicular to the page of
The developing roller 25 is formed from a non-magnetic material such as aluminum in a cylindrical shape and includes therein a magnetic pole member 26. The developing roller 25 is rotatably supported within the developer container 22 at a location adjacent to the second stirring conveyance member 24. The developing roller 25 is exposed at an opening of the developer container 22 and located opposite to the photosensitive drum 11 serving as an image bearing member with a specified space therebetween. An area where the developing roller 25 is opposed to the photosensitive drum 11 provides a development area D for supplying the toner carried by the developing roller 25 to the photosensitive drum 11.
The magnetic pole member 26 has a plurality of magnetic pole portions arranged in a circumferential direction of the magnetic pole member 26 and generates a magnetic field toward a surface of the developing roller 25 to cause the charged toner to be carried on the surface of the developing roller 25.
The limiting member 41 has a blade-like shape and limits the thickness of the toner on the surface of the developing roller 25 to a predetermined layer thickness. The limiting member 41 is attached to the developer container 22 at a location upstream of the development area D in terms of a rotation direction of the developing roller 25 with a predetermined distance from the surface of the developing roller 25 along the longitudinal direction of the developer container 22.
A pair of side seals 27 each having a substantially C-shaped cross section is provided at opposite axial ends of the developing roller 25 along an outer circumferential surface of the developing roller 25. The side seals 27 are contact seals formed from an elastic member such as felt and sponge. The side seals 27 are in pressed contact with the outer circumferential surface of the developing roller 25 and thus prevent toner leakage from a gap between the outer circumferential surface of the developing roller 25 and the developer container 22.
The toner supplied by the second stirring conveyance member 24 is carried on the surface of the developing roller 25. The toner is carried on the surface of the developing roller 25 in a layer that is limited to a certain thickness by the limiting member 41 and conveyed toward the development area D by the rotation of the developing roller 25. Predetermined bias voltage is applied to the developing roller 25 to generate a potential difference between the developing roller 25 and the photosensitive drum 11. Thus, the toner on the developing roller 25 is supplied to the photosensitive drum 11 at the development area D. As a result, an electrostatic latent image on the photosensitive drum 11 is developed into a toner image. In a situation in which the toner in the developer container 22 is reduced as a result of the development, the toner stored in the toner container 20 (see
Next, a stirring section of the developing device 14 will be described in detail with reference to
The first conveyance path 22c (developer conveyance path), the second conveyance path 22d (developer conveyance path), the partition wall 22b, the first communication section 22e, and the second communication section 22f are formed in the developer container 22. The partition wall 22b is elongated in the longitudinal direction of the developer container 22 and divides the developer container 22 into the first conveyance path 22c and the second conveyance path 22d such that these paths are in parallel. A longitudinal end of the partition wall 22b (right end on the page of
The first stirring conveyance member 23 and the second stirring conveyance member 24 are disposed corresponding to the first conveyance path 22c and the second conveyance path 22d, respectively. More specifically, the first stirring conveyance member 23 is disposed in the first conveyance path 22c. The second stirring conveyance member 24 is disposed in the second conveyance path 22d.
Each of the first stirring conveyance member 23 and the second stirring conveyance member 24 has a pair of rotational shafts 31, a pair of flange portions 28, a helical blade 33 with a hollow helical shape, and a pair of ribs 34. The pair of rotational shafts 31 is rotatably supported by the inner side walls 22g at opposite longitudinal ends of the developer container 22. The pair of flange portions 28 is connected with the pair of rotational shafts 31. The helical blade 33 is formed between the pair of flange portions 28 into a helical shape on a constant pitch in an axial direction of the rotational shafts 31. The helical blade 33 rotates in conjunction with the rotational shafts 31. The ribs 34 are substantially parallel to one another and hold the helical blade 33 while rotating in order to prevent the helical blade 33 from becoming eccentric relative to the axis of the rotational shafts 31 as it rotates. The first stirring conveyance member 23 is disposed along a longitudinal direction of the first conveyance path 22c, and stirs and conveys the toner in the first conveyance path 22c. The second stirring conveyance member 24 is disposed along a longitudinal direction of the second conveyance path 22d, and stirs and conveys the toner in the second conveyance path 22d in a direction opposite to a direction of conveyance by the first stirring conveyance member 23.
The first stirring conveyance member 23 and the second stirring conveyance member 24 are rotated in the same direction by a drive mechanism 30 including a motor and gears, and thus the helical blade 33 of the first stirring conveyance member 23 rotates in a specified direction. As a result, the toner is stirred and conveyed by the helical blade 33 in a direction indicated by arrow P in the first conveyance path 22c. The toner is conveyed in the first conveyance path 22c while being stirred and dispersed around an outer edge of the helical blade 33 and through a hollow space of the helical blade 33. The toner is then conveyed into the second conveyance path 22d through the first communication section 22e.
The helical blade 33 of the second stirring conveyance member 24 also rotates in the specified direction, and the toner is stirred and conveyed by the helical blade 33 in a direction indicated by arrow Q in the second conveyance path 22d. The toner is conveyed in the second conveyance path 22d while being stirred and dispersed around an outer edge of the helical blade 33 and through a hollow space of the helical blade 33. The toner is then conveyed into the first conveyance path 22c through the second communication section 22f.
The developing roller 25 is disposed adjacent to the second conveyance path 22d so as to bear the toner from the second conveyance path 22d on the surface thereof.
As illustrated in
In the present embodiment, the helical blade 33 of the second stirring conveyance member 24 has a different orientation in phase than the helical blade 33 of the first stirring conveyance member 23. Accordingly, the rotation of the first stirring conveyance member 23 and the rotation of the second stirring conveyance member 24 in the same direction cause the toner in the developer container 22 to be stirred while circulating from the first conveyance path 22c through the first communication section 22e and the second conveyance path 22d to the second communication section 22f. Eventually, the toner thus stirred is supplied to the developing roller 25. In an alternative configuration, the helical blade 33 of the second stirring conveyance member 24 may have the same orientation in phase as the helical blade 33 of the first stirring conveyance member 23, and the first stirring conveyance member 23 and the second stirring conveyance member 24 may be rotated in opposite directions by the drive mechanism 30.
The outer edge of each helical blade 33 has a substantially circular shape as viewed in the axial direction of the rotational shafts 31. An inner edge of each helical blade 33 has a polygonal shape such as a rectangle as viewed in the axial direction of the rotational shafts 31. The inner edge of the helical blade 33 defines the periphery of the hollow space having a polygonal shape such as a rectangle. Each helical blade 33 has a thickness (width in the longitudinal direction) that is smallest at the outer edge and gradually increases toward the inner edge. Each helical blade 33 extends in a helical shape from one of the pair of rotational shafts 31 to the other. The shape of the hollow space is not limited to a rectangle and may be for example a pentagon, a hexagon, an octagon, or a circle.
Each rib 34 is disposed between surfaces of each helical blade 33 that are facing toward one another. The ribs 34 each extend in a straight line and are disposed along the inner edge of each helical blade 33. Each pair of ribs 34 is located symmetrically relative to a straight line connecting the rotational shafts 31. Each rib 34 is formed so as to penetrate all the surfaces of each helical blade 33 that are facing toward one another, and extend beyond the helical blade 33 in terms of the longitudinal direction of the helical blade 33. Opposite ends of each rib 34 are connected with the pair of flange portions 28. Three or more ribs 34 may be disposed at regular intervals along the inner edge of each helical blade 33.
The pairs of flange portions 28 are formed corresponding to the pairs of rotational shafts 31. Each flange portion 28 is rod-shaped and elongated in a radial direction of the corresponding rotational shaft 31. Opposite ends of one of each pair of flange portions 28 are connected integrally with the ends of the corresponding pair of ribs 34 at one side, from where the ribs 34 extend in a direction opposite to a direction in which the rotational shaft 31 extend. Opposite ends of the other of each pair of flange portions 28 are connected integrally with the ends of the corresponding pair of ribs 34 at the other side, from where the ribs 34 extend in the direction opposite to the direction in which the rotational shaft 31 extend.
As illustrated in
As illustrated in
As illustrated in
In the present embodiment, the semicircular conveyance fin 35 formed at a location opposite to the first communication section 22e (see
According to the configuration of the present embodiment, as illustrated in
As illustrated in
This configuration prevents interference of the toner conveyed by each conveyance fin 35 with each reinforcing rib 37, and therefore the toner is conveyed smoothly from the first conveyance path 22c to the second conveyance path 22d through the first communication section 22e. Likewise, the toner is conveyed smoothly from the second conveyance path 22d to the first conveyance path 22c through the second communication section 22f. Thus, the strength of the developer container 22 can be increased without preventing smooth toner conveyance.
Furthermore, the above-described configuration reduces accumulation of the toner around the first communication section 22e and around the second communication section 22f. Accordingly, the torque needed for toner conveyance in the developer container 22 is reduced. As a result, an inexpensive lower torque motor can be used as a drive source for rotationally driving the first stirring conveyance member 23 and the second stirring conveyance member 24, and power consumption by the motor can be reduced.
In addition, pressure from the toner onto the side seals 27 is reduced, preventing the toner from going through the side seals 27. Accordingly, an inexpensive contact seal can be used for the side seals 27 to prevent toner leakage. It is therefore unnecessary to use an expensive non-contact magnetic seal, achieving cost reduction for the developing device 14. If the non-contact magnetic seal is still used, the configuration can prevent toner leakage more reliably.
In particular, since the second stirring conveyance member 24 disposed in the second conveyance path 22d, which is closer to the side seals 27, is provided with the conveyance paddle 36 in addition to the conveyance fin 35, the toner is conveyed more efficiently from the second conveyance path 22d to the second communication section 22f. Accordingly, pressure from the toner onto the side seals 27 can be reduced more effectively.
Since each conveyance fin 35 has a larger outer diameter than the corresponding helical blade 33, the toner conveyed by the rotation of each helical blade 33 can be scooped at once off the inner walls of the developer container 22 and conveyed to the first communication section 22e and the second communication section 22f efficiently. The accumulation of the toner around the first communication section 22e and around the second communication section 22f can therefore be reduced more effectively.
The shape of the conveyance fins 35 is not limited to a semicircular shape, and a conveyance fin 35 having a circular shape may be formed along the entire periphery of each rotational shaft 31, for example. However, the conveyance fins 35 having a semicircular shape as in the present embodiment create areas that are subjected to conveying force by the conveyance fins 35 and areas that are not. As a result, it is possible to allow the toner to appropriately accumulate around the first communication section 22e and around the second communication section 22f while reducing pressure from the toner onto the side seals 27. At the same time, it is possible to supply a sufficient amount of toner to the opposite longitudinal ends of the developing roller 25.
The present disclosure is not limited to the above-described embodiments. Various alternations can be made thereto within the scope not departing from the effect of the present disclosure. For example, although the first stirring conveyance member 23 and the second stirring conveyance member 24 are each formed from the pair of shafts 31 and the helical blade 33 with a hollow helical shape between the shafts 31 in the above-described embodiment, a screw-shaped member having a rotational shaft and a helical blade formed along an outer circumferential surface of the rotational shaft may be used for the first stirring conveyance member 23 and the second stirring conveyance member 24. Alternatively, the stirring conveyance members are not limited to helical blades and may be for example members including a rotational shaft and a plurality of half-moon-shaped plates (each obtained by dividing a circular plate in half) alternately arranged at a specified inclination angle around the rotational shaft.
In a configuration in which the first stirring conveyance member 23 and the second stirring conveyance member 24 each having a helical blade 33 with a hollow helical shape are used as in the present embodiment, the hollow space of each helical blade 33 facilitates supply of toner to the developing roller 25 but reduces toner conveying force. As a result, the toner may easily accumulate around the first communication section 22e and around the second communication section 22f. It is therefore particularly effective to combine the conveyance fins 35 and the first stirring conveyance member 23 and the second stirring conveyance member 24 each having a helical blade 33 with a hollow helical shape.
The conveyance fins 35 are provided to both the first stirring conveyance member 23 and the second stirring conveyance member 24 in the above-described embodiment. Alternatively, a conveyance fin 35 may be provided to one of the first stirring conveyance member 23 and the second stirring conveyance member 24. In this configuration, it is preferable to provide the conveyance fin 35 to the second stirring conveyance member 24, which is closer to the side seals 27 of the developing roller 25.
The embodiment has been described using a one-component developer including only a magnetic toner as an example of the developer. However, the present disclosure is not limited to the embodiment, and a two-component developer including a magnetic carrier and a toner maybe used as the developer.
The present disclosure can be applied to various image forming apparatuses including a developing device as well as to the monochrome printer shown in
The present disclosure is applicable to developing devices including helical blades for stirring and conveying a developer that is used in copiers, printers, facsimile machines, multifunction peripherals, or the like, and to image forming apparatuses including such developing devices. The present disclosure is applied to provide a developing device that assures satisfactory developer conveyance while easily achieving prevention of developer leakage and reinforcement of a developer container. The present disclosure is also applied to provide an image forming apparatus including the developing device.
According to the present disclosure, a conveyance fin is disposed at a portion of each stirring conveyance member that is located at a downstream end of the corresponding developer conveyance path in terms of the developer conveyance direction and opposite to the corresponding communication section, thereby preventing accumulation of the developer around the communication section and reducing the torque needed for developer conveyance in the developer container. As a result, an inexpensive lower torque motor can be used as a drive source for rotationally driving each stirring conveyance member, and power consumption by the motor can be reduced. Furthermore, pressure from the developer onto side seals for preventing developer leakage from opposite ends of the developer bearing member is reduced, and therefore the developer is prevented from going through the side seals. Thus, developer leakage can be prevented reliably.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-146527 | Jul 2014 | JP | national |
