This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2016-171052 filed Sep. 1, 2016.
The present invention relates to a developing device and an image forming apparatus.
According to an aspect of the invention, there is provided a developing device including:
a developer carrier that holds developer;
a supply member that supplies the developer to the developer carrier while agitating the developer;
a transport member that is disposed obliquely upward in a vertical direction of the supply member, delivers and transports the developer with agitating the developer through a passageway portion provided at each end portion in an axial direction of the supply member; and
a regulating member that is provided at a position corresponding to the passageway portion that delivers the developer from the supply member to the transport member, to regulate movement of the developer from the supply member to the developer carrier.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Hereinafter, an exemplary embodiment of the present invention will be described with reference to the drawings.
For example, an image forming apparatus 1 according to a first exemplary embodiment is configured as a monochrome printer. The image forming apparatus 1 includes an image forming unit 2 as an example of an image forming unit for forming an image on a recording medium based on image data.
The image forming unit 2 includes: an image forming device 10 that forms a toner image developed by a toner that constitutes developer; a transfer device 20 that transfers the toner image formed by the image forming device 10 to a recording sheet 5 as an example of a recording medium; a sheet feeding device 50 that accommodates and transports predetermined recording sheets 5 to be supplied to a transfer position T of the transfer device 20; and a fixing device 40 that fixes the toner image on the recording sheet 5 transferred by the transfer device 20. Further, in
The image forming device 10 includes a single image forming device that exclusively forms a toner image of black K. The image forming device 10 is disposed at a predetermined position in the vicinity of a side wall at one side (the right side in the illustrated drawings) in an internal space of the image forming apparatus main body 1a.
As illustrated in
The photoconductor drum 11 is obtained by forming an image carrying surface having a photoconductive layer (photosensitive layer) made of a photosensitive material on the circumferential surface of a cylindrical or columnar base material that is grounded. The photoconductor drum 11 is supported to be rotatable in a direction indicated by an arrow A by a power transmitted from a driving device (not illustrated).
The charging device 12 includes a contact charging device that includes a charging roller disposed in a state of being in contact with the photoconductor drum 11. A charging voltage is applied to the charging device 12 by a charging high-voltage power source. In a case in which the developing device 14 performs reverse development, a voltage or electric current, which has a polarity identical to the charging polarity of the toner supplied from the developing device 14, is supplied as the charging voltage.
The exposure device 13 forms an electrostatic latent image by irradiating the circumferential surface of the photoconductor drum 11 with light (a broken arrow line) LB, which is formed according to the information of an image input to the image forming apparatus 1 via a mirror 131 after the circumferential surface of the photoconductor drum 11 is charged. When a latent image is to be formed, information (signal) of an image input to the image forming apparatus 1 by an arbitrary unit is transmitted to the exposure device 13.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The sheet feeding device 50 is disposed to be present at a position in the lower side of the image forming apparatus main body 1a. The sheet feeding device 50 mainly includes: a single (or plural) sheet accommodating body 51 that accommodates recording sheets 5 having a desired size and type in a state in which the recording sheets 5 are stacked, and delivery devices 52a and 52b that send out the recording sheets 5 one by one from the sheet accommodating body 51. For example, the sheet accommodating body 51 is mounted to be withdrawn to a front side of the image forming apparatus main body 1a (a side facing a user when the user manipulates the sheet accommodating body 51).
Between the sheet feeding device 50 and the transfer device 20, a sheet feeding transport path 56 is provided which includes plural sheet transport roller pairs 53 and 54 and a transport guide 55 that transport a recording sheet 5 sent out from the sheet feeding device 50 to the transfer position T. The sheet transport roller pair 54 disposed immediately before the transfer position T in the sheet feeding transport path 56 is configured as, for example, a roll (registration roller) that adjusts transport timing of the recording sheet 5.
At the downstream side of the transfer device 20, a transport guide 57 is disposed to transport the recording sheet 5, to which the toner image is transferred by the transfer device 20, to the fixing device 40. In addition, in the inlet of the fixing device 40, an inlet guide member 43 is provided to guide the recording sheet 5 to the fixing processing portion where the heating rotating body 41 and the pressurizing rotating body 42 are in contact with each other, and in the outlet of the fixing device 40, outlet guide members 44 and 45 are provided to guide the recording sheet 5 which has been subjected to the fixing processing.
At the downstream side of the fixing device 40, a sheet discharge transport path 59 is provided that includes sheet discharge rollers 58 that discharges the recording sheet 5 having a toner image fixed thereon by the fixing device 40 to a sheet discharge unit 57 disposed at an upper side of the image forming apparatus main body 1a.
In
Hereinafter, a basic image forming operation by the image forming apparatus 1 will be described.
An image forming operation at the time of forming a monochrome image, which is formed from the toner image of black K, by using the image forming device 10, will be described.
When the image forming apparatus 1 receives command information requesting an image forming operation (print), the image forming device 10, the transfer device 20, and the fixing device 40 are started.
In the image forming device 10, the photoconductor drum 11 rotates in the direction indicated by the arrow A first, and the charging device 12 charges the surface of the photoconductor drum 11 with a predetermined polarity (in the first exemplary embodiment, negative polarity) and electric potential. Subsequently, the exposure device 13 irradiates the surface of the photoconductor drum 11 with light LB emitted based on a signal of an image input to the image forming apparatus 1, after the surface of the photoconductor drum 11 is charged, to form an electrostatic latent image configured by a predetermined potential difference on the surface.
Subsequently, the developing device 14 performs the development for the electrostatic latent image formed on the photoconductor drum 11 by supplying the toner charged with a predetermined polarity (negative polarity) to the electrostatic latent image so that the toner is electrostatically attached to the electrostatic latent image. With this development, the electrostatic latent image formed on the photoconductor drum 11 is visualized as the toner image developed by the toner.
Subsequently, when the toner image formed on the photoconductor drum 11 of the image forming device 10 is transported to the transfer position T, the transfer device 20 transfers the toner image to the recording sheet 5.
In addition, in the image forming device 10 in which the transfer is terminated, the drum cleaning device 15 cleans the surface of the photoconductor drum 11 by scraping and removing attached substances such as the toner remaining on the surface of the photoconductor drum 11. Therefore, the image forming devices 10 is in a state in which the next image forming operation is capable of being performed.
Meanwhile, the sheet feeding device 50 sends out the predetermined recording sheet 5 to the sheet feeding transport path 56 in accordance with the image forming operation. In the sheet feeding transport path 56, the sheet transport roller pair 54 serving as registration rollers sends out the recording sheet 5 to be supplied to the transfer position T in accordance with the transfer timing.
Subsequently, the recording sheet 5 having the toner image transferred thereon is transported to the fixing device 40 via the transport guide 57. In the fixing device 40, a predetermined fixing process (heating and pressing processes) is performed to fix the unfixed toner image to the recording sheet 5 by causing the recording sheet 5 after the transfer to be introduced into and pass through the fixing processing portion between the rotating heating rotating body 41 and the pressurizing rotating body 42 through the inlet guide member 43. Finally, after the fixing is completed, the recording sheet 5 is discharged by the sheet discharge rollers 58 to, the sheet discharge unit 57 provided, for example, at the upper side of the image forming apparatus 1 through the sheet discharge transport path 59.
With the above described operation, the recording sheet 5 is output in a state in which a monochrome image is formed on one side of the recording sheet 5.
As illustrated in
In this exemplary embodiment, a rotation direction of the developing sleeve 141b is set to a direction reverse to a rotation direction of the photoconductor drum 11. That is, as illustrated in
The magnet roller 141a includes: a developing magnetic pole S1, which is disposed at a position slightly displaced from a position closest to the photoconductor drum 11 to an upstream side in the rotation direction of the photoconductor drum 11 in a developing region facing the photoconductor drum 11; a pick-off magnetic pole N1, which is positioned at the downstream side in the rotation direction of the developing sleeve 141b to separate the developer 4 used to develop the image from the surface of the developing sleeve 141b, and transport the separated developer 4 into the apparatus housing 140; a pick-up magnetic pole N2 which is disposed at the downstream side of the pick-off magnetic pole N1 in the rotation direction of the developing sleeve 141b to adsorbs the developer 4 to the surface of the developing sleeve 141b; a trimming magnetic pole S2 that uniformizes the adsorbed developer 4 on the surface of the developing sleeve 141b by the layer thickness regulating member 144; and a transport magnetic pole N3, which is disposed at the downstream side of the trimming magnetic pole S2 in the rotation direction of the developing sleeve 141b to transport the uniformized developer 4 to the developing region. In the vicinity of the upstream side of the trimming magnetic pole S2 of the magnet roller 141a, the layer thickness regulating member 144 is disposed to regulate the amount (layer thickness) of the developer 4 held on the surface of the developing sleeve 141b. The layer thickness regulating member 144 is made of a columnar magnetic material, and regulates the layer thickness of the developer 4 to a predetermined value in a state in which the magnetic force of the trimming magnetic pole S2 is applied. The developer 4 transported while being adsorbed by the magnetic poles of the magnet roller 141a is formed as a layer in the form of a magnetic brush shape on the surface of the developing sleeve 141b.
Within the apparatus housing 140, the supply transport member 142 is disposed obliquely downward in the vertical direction at the rear side of the developing roller 141, in which the supply transport member 142 includes a screw auger (supply auger) or the like that draws up the developer 4 accommodated in (the bottom portion of) the developer accommodation chamber 150, and supplies the developer 4 to the developing roller 141. The supply transport member 142 is rotated clockwise by a driving device (not illustrated). In addition, in the apparatus housing 140, the agitation transport member 143 is disposed obliquely upward in the vertical direction at the rear side (the opposite side to the photoconductor drum 11) of the supply transport member 142, in which the agitation transport member 143 includes a screw auger (admix auger) that transports the developer 4 and supplies the developer 4 into the apparatus housing 140 while agitating the developer 4. As a result, the agitation transport member 143 is present at a position in an approximately horizontal direction at the rear side of the developing roller 141. While the agitation transport member 143 is also rotated by the driving device (not illustrated), the rotation direction of the agitation transport member 143 may be either of the clockwise direction and the counterclockwise direction. In the illustrated example, the rotation direction of the agitation transport member 143 is set to the clockwise direction.
In the exemplary embodiment, as illustrated in
In the apparatus housing 140, the first accommodation chamber 147 and the second accommodation chamber 148 are provided to accommodate the supply transport member 142 and the agitation transport member 143, in which the first accommodation chamber 147 and the second accommodation chamber 148 are formed in a substantially semi-cylindrical or substantially cylindrical shape in cross section. The first accommodation chamber 147 and the second accommodation chamber 148 are partitioned by the partition wall 152 provided in the apparatus housing 140. Further, in the illustrated example, for convenience, the apparatus housing 140 is illustrated as being integrally formed. Of course, however, the apparatus housing 140 may be configured by being divided into an upper housing (not illustrated) and a lower housing (not illustrated).
In addition, as illustrated in
The developer 4, which is supplied into the apparatus housing 140 from the supply port 155, is agitated with the developer 4 accommodated in the apparatus housing 140 while the developer 4 is transported by the agitation transport member 143. When the developer 4, which is transported while being agitated by the agitation transport member 143, is transported to the end portion of the downstream side in the transport direction of the agitation transport member 143, the developer 4 is delivered to the supply transport member 142 through the first passageway portion 153 opened in the partition wall 152. In addition, at the downstream side end portion of the agitation transport member 143 in the transport direction, a short reverse transport blade 143a is provided to deliver the developer 4 from the first passageway portion 153 to the supply transport member 142 while pushing the developer 4 transported by the agitation transport member 143 back to the upstream side.
The developer 4, which is delivered to the supply transport member 142, is supplied to the developing roller 141 positioned obliquely upward while the developer 4 is transported by the supply transport member 142. In addition, the developer 4, which is transported to the downstream side end portion of the supply transport member 142 in the transport direction, is delivered to the supply transport member 142 positioned obliquely upward through the second passageway portion 154 opened in the partition wall 152. In addition, at the downstream side end portion of the supply transport member 142 in the transport direction a short reverse transport blade 142a is provided to deliver the developer 4 from the second passageway portion 154 to the agitation transport member 143 while pushing the developer 4 transported by the supply transport member 142 back to the upstream side.
By the way, as illustrated in
As a result, as illustrated in
Therefore, there is a concern that in the developing device 14, the MOS may increase at the downstream side in the transport direction of the supply transport member 142, the MOS may not be uniform in the axial direction of the developing roller 141, and density irregularity may be caused in the axial direction of the developing roller 141.
Therefore, in the developing device 14 according to the exemplary embodiment, as illustrated in
As illustrated in
The regulating member 160 is configured so that a side surface 160a positioned at the supply transport member 142 side is positioned on an extension line L1 in the radial direction of the pick-up magnetic pole N2 of the magnet roller 141a. In addition, in the regulating member 160, a side surface 160b positioned at the developing roller 141 side is positioned in parallel with a tangential line L2 at an intermediate position between the pick-up magnetic pole N2 and the trimming magnetic pole S2 of the developing roller 141.
As illustrated in
In the developing device 14, an opening width (gap) W of the second passageway portion 154 may be set to be larger than that of the first passageway portion 153, as necessary.
In
As illustrated in
Thereafter, the developer 4 is delivered from the agitation transport member 143 to the supply transport member 142 through the first passageway portion 153. The developer 4, which is delivered to the supply transport member 142, is supplied to the developing roller 141 while being transported by the agitation transport member 143, and provided for the development. The developer 4, which is transported to the downstream side end portion of the supply transport member 142 in the axial direction, is delivered from the supply transport member 142 to the agitation transport member 143 through the second passageway portion 154.
In that event, as illustrated in
As illustrated in
The exemplary embodiment has been described as being applied to the monochrome image forming apparatus, but the exemplary embodiment may, of course, be equally applied to a color image forming apparatus having plural image forming devices.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2016-171052 | Sep 2016 | JP | national |