The present invention relates to an image forming apparatus for forming an image on a recording material and a developing device used in the image forming apparatus.
In the image forming apparatus of an electrophotographic method, as a method for replenishing toner (developer) consumed by image formation, a toner replenishing method is known other than a method of replacing a process cartridge or a toner cartridge. In the toner replenishing method, it is possible to achieve downsizing of the image forming apparatus and improvement of usability, etc. by replenishing only the toner from outside the apparatus with a replenishing container which accommodates the toner for replenishing being attached to the image forming apparatus. In Japanese Laid Open Patent Application 2021-26218, a control method for displaying a remaining amount of the toner in the developing device in the image forming apparatus of the toner replenishing method is disclosed.
An aspect of the present invention is a developing device for use with an image forming apparatus and to which a replenishing container for replenishing toner is detachably mountable, the developing device comprising: an accommodating portion configured to accommodate the toner; a developing roller configured to supply the toner in the accommodating portion to an image bearing member; and a stirring member configured to stir the toner in the accommodating portion, wherein the accommodating portion includes a receiving opening through which the toner replenished from the accommodating portion is received in the accommodating portion, the receiving opening being provided on a first end side of the accommodating portion with respect to a rotational axis direction of the developing roller, and wherein an opening area of the receiving opening when the developing device is viewed in the rotational axis direction is wider than the opening area of the receiving opening when viewed in a direction perpendicular to the rotational axis direction.
According to another aspect of the present invention, there is provided an image forming apparatus to which a replenishing container for replenishing toner is detachably mountable, the image forming apparatus comprising: a developing device including an accommodating portion configured to accommodate the toner, a developing roller configured to supply the toner in the accommodating portion to an image bearing member, and a stirring member configured to stir the toner in the accommodating portion; and a mounting portion provided on a first end side of the accommodating portion with respect to a rotational axis direction of the developing roller and configured to mount the replenishing container, wherein the mounting portion includes a first receiving opening for receiving the toner discharged from the replenishing container, wherein the accommodating portion includes a second receiving opening for receiving the toner flowed from the first receiving opening in the accommodating portion, and wherein in a state in which the toner is capable of being replenished to the accommodating portion through the first receiving opening and the second receiving opening, the first receiving opening is positioned on a second end side opposite to the first end side in the rotational axis direction with respect to a mounting space in which the replenishing container is mounted in the mounting portion, an opening area of the first receiving opening when viewed in the rotational axis direction is wider than an opening area of the first receiving opening when viewed in a direction perpendicular to the rotational axis direction, and the second receiving opening is positioned on the second end side in the rotational axis direction than the first receiving opening and on the first end side in the rotational axis direction than a central position of the accommodating portion in the rotational axis direction.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, Embodiments according to the present invention will be described with reference to the drawings.
First, an overview of an image forming apparatus 1 according to an Embodiment 1 will be described using
In the following descriptions and drawings, a vertical upward direction in a case in which the image forming apparatus 1 is installed on a horizontal plane is referred to as a “Z direction”. A rotational axis direction of a developing roller 31 which is provided in a developing device 30 of the image forming apparatus 1 is referred to as a “X direction”. In addition, a direction crossed with both the X direction and the Z directions is referred to as a “Y direction”. The X direction, the Y direction and the Z direction are preferably perpendicular to each other. In addition, as needed, a sign of + or − may be assigned with reference to a direction indicated by an arrow in the Figures. For example, in part (a) of
As shown in
The image forming portion 10 is provided with a scanner unit 11, a process unit 20 of an electrophotographic method and a transfer roller 12 as a transfer means which transfers an image (the toner image) formed on a photosensitive drum 21 of the process unit 20 to the recording material P. The process unit 20 is provided with the photosensitive drum 21 as an image bearing member and one or more of process means which act on the image bearing member. The process unit 20 of the present Embodiment is provided with the photosensitive drum 21 and a charging roller 22, a pre-exposure device 23, and a developing device 30, all of which are disposed around the photosensitive drum 21.
The photosensitive drum 21 is a photosensitive member formed in a cylindrical shape (drum-shaped). The photosensitive drum 21 of the present Embodiment is constituted by a photosensitive layer formed of a negatively charged organic photo conductor on a drum-shaped base member molded of aluminum. In addition, the photosensitive drum 21 is driven and rotated by a motor in a predetermined direction (clockwise direction in
The charging roller 22 as a charging means contacts the photosensitive drum 21 with a predetermined pressure contact force and forms a charging portion. In addition, a surface of the photosensitive drum 21 is uniformly charged to a predetermined potential by applying a desired charging voltage by a charging high-voltage power source. In the present Embodiment, the photosensitive drum 21 is charged to negative polarity by the charging roller 22. The pre-exposure apparatus 23 eliminates a surface potential of the photosensitive drum 21 before the surface of the photosensitive drum 21 enters the charging portion in order to generate a stable discharge in the charging portion.
The scanner unit 11 as an exposure means exposes the surface of the photosensitive drum 21 by irradiating the photosensitive drum 21 with a laser beam corresponding to image information input from an external device, using a polygon mirror. By this exposure, an electrostatic latent image corresponding to the image information is formed on the surface of the photosensitive drum 21. Incidentally, the scanner unit 11 is not limited to a laser scanner device, and, for example, an LED exposure device including an LED array in which a plurality of LEDs is arranged along a longitudinal direction of the photosensitive drum 21 may be employed.
The developing device 30 as a developing means is provided with a developing roller 31 as a developer carrying member which carries developer, a developer container 32 as an accommodating portion (developer accommodating portion) which accommodates toner as developer, and a stirring member 34 that stirs and conveys the toner in the developer container 32.
The developer container 32 serves as a frame member of the developing device 30. An inside of the developer container 32 is a toner accommodating chamber 36 which serves as an accommodating space of the toner. The developing roller 31 is rotatably supported by the developer container 32. In addition, the developing roller 31 is disposed in an opening portion of the developer container 32 so as to face the photosensitive drum 21. The developing roller 31 rotates about a rotational axis which is substantially parallel to a rotational axis of the photosensitive drum 21. Incidentally, a supply roller (application roller) that contacts the developing roller 31 may be disposed in the developer container 32 to increase a supplying capacity of the toner to the developing roller 31.
The developing device 30 of the present Embodiment uses a contact developing method as a developing method. That is, a toner layer carried on the developing roller 31 is in contact with the photosensitive drum 21 in a developing portion (developing area) where the photosensitive drum 21 and the developing roller 31 face each other. A developing voltage is applied to the developing roller 31 by a developing high-voltage power source. Under application of the developing voltage, the toner carried on the developing roller 31 is transferred from the developing roller 31 to the surface of the photosensitive drum 21 in accordance with a potential distribution on the surface of the photosensitive drum 21, so that the electrostatic latent image is developed into the toner image. Incidentally, in the present Embodiment, a reverse development method is employed. That is, the surface of the photosensitive drum is charged in a charging step and then a charge amount is attenuated by an exposure in an exposure step, and the toner adheres to a surface region of the photosensitive drum 21 having the attenuated charge amount, so that the toner image is formed.
In addition, in the present Embodiment, toner having a particle diameter of 6 m and a normal charging polarity of negative polarity is used, for example. As an example, a polymerized toner produced by a polymerization method is employed as the toner. In addition, the toner does not contain a magnetic component, and is a so-called non-magnetic one-component developer in which the toner is supported on the developing roller 31 mainly by an intermolecular force or an electrostatic force (mirror image force). However, a one-component developer containing a magnetic component may be used. Furthermore, in addition to toner particles, the one-component developer may contain additives (for example, wax or silica fine particles) for adjusting a fluidity and a charging performance of the toner. Furthermore, as the developer, a two-component developer comprising a non-magnetic toner and a magnetic carrier may be used. When a magnetic developer is used, for example, a cylindrical developing roller in which a magnet is arranged inside is used as the developer carrying member.
The stirring member 34 is provided with a shaft portion 34a extending in the rotational axis direction (X direction) of the developing roller 31 and a stirring portion 34b protruding from the shaft portion 34a in a direction crossed with the rotational axis direction. The stirring portion 34b is constituted by an elastic sheet-like member having a length extending over approximately an entire length of the toner accommodating chamber 36 in the X direction, for example. The stirring member 34 stirs the toner in the developer container 32 with the stirring portion 34b as the shaft portion 34a of the stirring member 34 is rotated by a driving force supplied from a motor not shown, and supplies the toner to the developing roller 31. In addition, the stirring member 34 is served to circulate the toner which is not used for developing and is scraped from the developing roller 31 in the developer container 32, and level or uniform the toner in the developer container 32.
Incidentally, the stirring portion 34b may be, for example, a plurality of projections (paddles) projecting from the shaft portion 34a and disposed in the X direction with being spaced from each other. In addition, the stirring portion 34b may be, for example, screw-shaped or propeller-shaped. In addition, the stirring member 34 is not limited to a rotating type. For example, a stirring member including a swinging shape may be employed instead.
In addition, a developing blade 35 that restricts an amount of the toner to be carried on the developing roller 31 is disposed at the opening portion of the developer container 32 in which the developing roller 31 is disposed. The toner supplied to the surface of the developing roller 31 passes through a portion facing the developing blade 35 with the rotation of the developing roller 31, so that the toner is uniformly formed into a thin layer and is charged to the negative polarity by triboelectric charging.
Next, an image forming operation of the image forming apparatus 1 will be described. When a command for image formation is input to the image forming apparatus 1, an image forming process by the image forming portion 10 is started based on the image information input from an external computer connected to the image forming apparatus 1. The scanner unit 11 irradiates the photosensitive drum 21 with the laser beam based on the input image information. At this time, the photosensitive drum 21 is pre-charged by the charging roller 22, and the electrostatic latent image is formed on the photosensitive drum 21 by being irradiated with the laser beam. Thereafter, the electrostatic latent image is developed by the developing roller 31, and the toner image is formed on the photosensitive drum 21.
In parallel with the image forming process described above, the recording material P is fed out by the pickup roller 65 and is conveyed toward a transfer nip formed by the transfer roller 12 and the photosensitive drum 21.
Transfer voltage is applied to the transfer roller 12 from a transfer high-voltage power source, and the toner image borne on the photosensitive drum 21 is transferred to the recording material P. When the recording material P on which the toner image is transferred passes through the fixing portion 70, the toner image is heated and pressed. By this, the toner particles are melted and then fixed, so that the toner image is fixed on the recording material P. The recording material P which has passed through the fixing portion 70 is discharged to an outside of the image forming apparatus 1 (outside the machine) by the discharging roller pair 80 as the discharging means, and is stacked on a discharge tray 81 as a stacking portion formed at an upper surface portion of the printer main assembly 2.
The upper surface portion of the printer main assembly 2 is constituted by a top cover 82. Incidentally, in
The top cover 82 is movable between a closing position, in which an opening 2a is blocked so that a replenishing container cannot be mounted to a toner receiving device 106 (
In the present Embodiment, a toner replenishing method is employed as a replenishing method of the developer to the developing device 30. The image forming apparatus 1 is provided with a remaining amount detecting mechanism such as a remaining amount detecting sensor which detects a remaining amount of the toner in the developer container 32, and when the remaining amount of the toner becomes low, the image forming apparatus 1 informs a user by displaying information which suggests a toner replenishment on an operating portion (display panel), etc. of the image forming apparatus 1 and so forth. Alternatively, the image forming apparatus 1 may also suggest the user replenish the toner by changing a displaying state of a remaining amount displaying portion, etc., which is disposed at a position visible to the user. For example, it is possible to display information on the remaining amount of the toner to the user by providing a lamp (display portion) in the image forming apparatus 1, which changes a lighting state in response to the remaining amount of the toner, and by changing the lighting state. The user can directly replenish the toner to the developing device 30 from outside the image forming apparatus 1 by opening the top cover 82 and mounting a toner pack, which will be described below, to a replenishment port of the toner receiving device 106.
As the remaining amount detecting sensor, an optical sensor may be used, which comprises a sensor substrate that is provided with a light emitting portion and a light receiving portion, and a light guiding member which forms a light path from the light emitting portion through space in the developer container 32 to the light receiving portion. In this case, the remaining amount of the toner can be detected by utilizing a fact that when the stirring member 34 is rotated and a toner surface is leveled, a length of time in which the light path is blocked by the toner changes depending on the remaining amount of the toner. The remaining amount detecting sensor may be disposed so as to detect the toner at or near a longitudinal center M of the toner accommodating chamber 36, which will be described below, so that the remaining amount detecting sensor is less affected by unevenness of the toner in the developer container 32. Incidentally, as a remaining amount detecting mechanism, it is not limited to the optical detecting mechanism using the optical sensor, but a detecting mechanism based on a detection of an electrostatic capacitance of the toner in the developer container 32 may be used. In addition, without disposing of various sensors, etc., a configuration that estimates or calculates the remaining amount of the toner based on the image data formed, e.g., the remaining amount detecting mechanism of the toner based on a pixel count, etc., may be used.
Since a work of cartridge replacement becomes unnecessary, the toner replenishing method improves usability compared to a method in which the process unit 20 (process cartridge) or the developing device 30 (toner cartridge) is replaced when the remaining amount of the toner becomes low. In addition, it is possible to reduce running costs compared to the cartridge method. Incidentally, the image forming apparatus 1 and the replenishing container such as the toner pack which is detachably mountable to the image forming apparatus 1 constitute an image forming system.
In the present Embodiment, by replenishing the toner from outside the image forming apparatus 1 in the toner replenishing method, it becomes possible to use the process unit 20 and the developing device 30 over a service life (lifetime) of the image forming apparatus 1 without replacing the process unit 20 and the developing device 30.
A configuration of the toner receiving device 106 as a mounting portion (replenishing portion) to which the replenishing container is mounted will be described using part (a) and part (b) of
Part (a) of
As shown in
The cover member 110 and the second frame member 117 are fixed to the first frame member 107. A discharging opening 107b is disposed in the first frame member 107 as a connecting portion (communicating portion) to the developing device 30. The discharging opening 107b is an opening through which the toner discharged from the toner pack 100 which is mounted to the toner receiving device 106 passes. In addition, the first frame member 107 includes an inner circumferential cylindrical surface 107c that supports the device-side shutter 109 and a positioning portion 107a for positioning the toner pack 100.
As described below, in the developer container 32 (accommodating portion), a receiving opening 321 (part (a) of
The operating lever 108 is an annular member which includes an operating portion 108b for the user to operate with a finger and a drive transmitting portion 108a which transmits force received by the operating portion 108b.
The device-side shutter 109 is an example of a shutter member. The device-side shutter 109 includes a receiving opening 109a which communicates with a discharging opening 102a of the toner pack 100, which will be described below, a drive transmitted portion 109e, which engages with the drive transmitting portion 108a of the operating lever 108, and an outer circumferential cylindrical surface 109f. A device-side seal 111 is attached around the receiving opening 109a.
The cover member 110 includes a shielding portion 110a which is projecting into space inside the device-side shutter 109. The shielding portion 110a is disposed at a position where it is possible to shield the receiving opening 109a in response to a position of the device-side shutter 109.
A mounting space 106a is formed approximately as a bottomed cylindrical space by the first frame member 107, the operating lever 108, the device-side shutter 109, and the cover member 110.
The device-side shutter 109 is configured to rotate about a rotational axis B by the outer circumferential surface 109f being slidably supported by the inner circumferential surface 107c of the first frame member 107. By an engagement of the drive transmitting portion 108a and the drive transmitted portion 109e, the device-side shutter 109 rotates integrally with the operating lever 108. In addition, as shown in
The device-side shutter 109 is movable between a closing position (first position) shown in part (a) of
When the device-side shutter 109 is positioned in the opening position, the receiving opening 109a is away from the shielding portion 110a of the cover member 110 and is faced to or aligned with the discharging opening 107b. In other words, the receiving opening 109a is in a state in which the receiving opening 109a is communicating with the inner space of the developer container 32 through the discharging opening 107b and the receiving opening 321 of the developer container 32. Therefore, when the device-side shutter 109 is positioned in the second position and the inner space of the toner pack 100 is communicated with the receiving opening 109a of the device-side shutter 109, the toner replenishment from the toner pack 100 to the developing device 30 becomes possible.
In other words, when the device-side shutter 109 is positioned in the opening position, the image forming apparatus 1 becomes in a state where the toner replenishment to the developer container 32 through the receiving opening 109a (first receiving opening) of the device-side shutter 109 and the receiving opening 321 (second receiving opening) of the developer container 32 is possible. On the other hand, when the device-side shutter 109 is positioned in the closing position, the image forming apparatus 1 is in a state in which the toner replenishment to the developer container 32 is not possible.
Next, a configuration of the toner pack 100 will be described using
As shown in
In the present Embodiment, the bag portion 101 is a thing in which a flexible polypropylene sheet is formed into a bag shape by pouch processing, etc. An opening edge of the bag portion 101 is shielded by the opening edge being bonded to a bonding portion 102f of the nozzle 102 with a method such as welding.
The nozzle 102 includes a receiving opening 102d (
In addition, inside the nozzle 102, a flow passage 102b (
The pack-side shutter 103 is supported by the nozzle 102 and is rotatable about the axis A. In the pack-side shutter 103, a pack-side seal 105 which slides against the side surface 102c of the nozzle 102 is attached. In addition, the pack-side shutter 103 includes a side surface (second outer surface) 103d which covers the side surface 102c of the nozzle 102 and an opening 103a which is formed by a part of the side surface 103d being cut out.
In addition, the pack-side shutter 103 includes a drive transmitted portion 103b which is formed by a part of the side surface 103d being recessed. The drive transmitted portion 103b is disposed so as to receive an operating force from the operating lever 108 of the toner receiving device 106.
The pack-side shutter 103 is movable between a closing position (part (a) of
In addition, as shown in
Next, insertion of the toner pack 100 to the toner receiving device 106 and an operation of the operating lever 108 will be described using part (a) and part (b) of
As shown in part (a) and part (b) of
Upon inserting, when viewed in the direction of the arrow N, positions of the opening 103a of the pack-side shutter 103 and the recessed portion 102e of the nozzle 102, and a position of the positioning portion 107a of the first frame member 107 should be aligned. At the same time, when viewed in the direction of the arrow N, a position of the drive transmitted portion 103b of the pack-side shutter 103 and a position of the drive transmitting portion 108a of the operating lever 108 should be aligned.
As a result, when the toner pack 100 is inserted to the mounting space 106a, the opening portion 103a and the recessed portion 102e are engaged with the positioning portion 107a, and the drive transmitted portion 103b is engaged with the drive transmitting portion 108a. In other words, while the nozzle 102 is positioned (stopped from rotating) by the positioning portion 107a of the first frame member 107, the pack-side shutter 103 becomes in a state integrally rotatable with the operating lever 108. In addition, a rotational axis (axis A) of the pack-side shutter 103 and a rotational axis (axis B) of the device-side shutter 109 are substantially aligned.
As shown in part (a) of
By this, as shown in
After operating the operating lever 108, the user deforms the bag portion 101 by hand to reduce volume of the bag portion 101. As shown in part (b) of
When discharge of the toner from the toner pack 100 is finished, the user returns the operating lever 108 from a position shown in part (b) of
Incidentally, the toner pack 100 is only one example of a replenishing container and, for example, a replenishing container provided with a cylindrical toner accommodating portion with rigidity may be used instead of the soft bag portion 101 with flexibility. In this case, for example, it may be configured that the user discharges the toner by operating a piston which slides against the toner accommodating portion. In addition, a configuration of the toner receiving device 106 may be changed to match a specific configuration of the replenishing container. For example, instead of the configuration in which the pack-side shutter 103 and the device-side shutter 109 are opened and closed by the operation of the operating lever 108, each shutter may be opened and closed by the user rotating the replenishing container inserted to the toner receiving device 106 about the axis B.
Next, a configuration related to the flow passage of the toner, which is replenished from the toner pack 100 mounted to the image forming apparatus 1 (toner receiving device 106), in particular, the receiving opening 321 provided in the developer container 32 will be described.
Part (a) and part (b) of
As shown in part (a) and part (b) of
The developer container 32 (accommodating portion) includes a first side surface 32a, which is a side surface of one side (a side of the toner receiving device 106) in the X direction, a second side surface 32b, which is a side surface of the other side in the X direction, and an upper surface portion and a lower surface portion connecting the first side surface 32a and the second side surface 32b. The toner accommodating chamber 36 is a space expanding between the first side surface 32a and the second side surface 32b. A longitudinal center M of the toner accommodating chamber 36 refers to a central position between an end position of the toner accommodating chamber 36 on the side of the first side surface 32a and an end position of the toner accommodating chamber 36 on the side of the second side surface 32b with respect to the X direction. The longitudinal center M of the toner accommodating chamber 36 may be rephrased as a central position of the developing roller 31 (central position of the outer circumferential surface of the developing roller 31 which carries the toner in the X direction). In addition, the first end side in the X direction refers to a side where the toner receiving device 106 is provided (downside in
An outer surface of the first side surface 32a faces the toner receiving device 106 in the X direction. On the second side surface 32b, which is an opposite side of the toner receiving device 106, for example, a drive mechanism such as a gear 325 (part (a) of
As shown in part (a) of
As shown in part (b) of
An opening area of the receiving opening 321 when viewed in the X direction (
Incidentally, the receiving opening 321 in the present Embodiment is formed on the first side surface 32a, which extends approximately perpendicular to the X direction. Therefore, the opening area of the receiving opening 321 when viewed in the direction perpendicular to the X direction (
A position of the receiving opening 321 and its relationship with the toner receiving device 106 will be further described. As shown in part (a) of
As shown in
As shown in part (b) of
In addition, as shown in
An action of the configuration of the flow passage of toner described above will be described. Arrows E in part (b) of
As described above, when the toner pack 100 is inserted to the toner receiving device 106 and the operating lever 108 is operated, it becomes a state where the toner may be replenished to the developer container 32 through the receiving opening 109a of the device-side shutter 109 and the receiving opening 321 of the developer container 32. In the above state, by the user deforming and reducing the volume of the bag portion 101 of the toner pack 100, the toner in the bag portion 101 is discharged from the discharging opening 102a of the nozzle 102 (an arrow E of part (b) of
The discharged toner flows along the flow passage from the nozzle 102 to the receiving opening 321 of the developer container 32 by pressure generated when the user reduces the volume of the bag portion 101, and the higher the pressure in the bag portion 101 is, the more vigorous the flow becomes. Specifically, the toner flows from the bag portion 101 in the inside of the developer container 32 along the flow passage constituted by the flow passage 102b and the discharging opening 102a in the nozzle 102, the receiving opening 109a and the discharging opening 107b of the toner receiving device 106, and the receiving opening 321 of the developer container 32.
As described above, the receiving opening 321 of the developer container 32 is configured so that the opening area of the receiving opening 321 when viewed in the X direction (
As shown in
A process by which the toner replenished in the developer container 32 is spread over an entire longitudinal direction of the toner accommodating chamber 36 by the stirring member 34 will be described using part (a), part (b) and part (c) of
In the Comparative Example of part (a) of
Thereafter, a peak of the toner surface T near the receiving opening 321′ is gradually flattened since the toner is dispersed in the X direction due to a stirring action of the stirring member 34. Incidentally, the stirring member 34 in the present Embodiment stirs the toner by the stirring portion 34b (
Such phenomenon is referred to as a “toner conveyance” in the present Embodiment, which includes a case in which the toner appears to be moving superficially from a higher portion to a lower portion of the toner surface T.
Here, in the Comparative Example, a distance in the X direction from the first end portion to the second end portion of the toner accommodating chamber 36 in the X direction is defined as d1. In the Comparative Example, the toner immediately after a replenishment is deposited near the receiving opening 321′, which is positioned at the first end portion of the toner accommodating chamber 36 in the X direction. Therefore, to spread the toner to the second end side of the toner accommodating chamber 36 in the X direction, the toner is conveyed almost the distance d1.
In contrast, in the configuration of the present Embodiment shown in part (b) of
When a distance in the X direction from the end portion of the first end side of the toner accommodating chamber 36 in the X direction to the above position x0 is defined as d2, then in the present Embodiment, in order to spread the toner to the second end side of the toner accommodating chamber 36 in the X direction, the toner in the position x0 should be conveyed only a distance of (d1-d2). The distance (d1-d2) is shorter than the distance d1 of the Comparative Example. In other words, in the present Embodiment, because the toner flies the distance d2 (distance from the first side surface 32a to the position x0), from the receiving opening 321 toward the longitudinal center M of the toner accommodating chamber 36 before landing, a distance the stirring member 34 conveys the toner with respect to the X direction becomes shorter.
Therefore, in the present Embodiment, time until a height of the toner surface T becomes sufficiently leveled, as shown in part (c) of
In addition, in the present Embodiment, it is configured that by the stirring action of the stirring portion 34b, which is made of the sheet-like member as described above, the toner surface T in the toner accommodating chamber 36 is gradually leveled. Therefore, the action of the stirring member 34 to move the toner in the toner accommodating chamber 36 with respect to the X direction is milder than, for example, in a case in which an agitating member which actively moves the toner with respect to the X direction by means of a screw shape is used. Therefore, in the configuration of the present Embodiment in which the stirring portion 34b constituted by the sheet-like member is used, it is particularly useful to quicken the leveling of the toner surface T by making the toner, which flows through the receiving opening 321, land near the longitudinal central portion M of the toner accommodating chamber 36.
Thus, in the present Embodiment, the toner receiving opening 321 for receiving the toner in the toner accommodating chamber 36 is provided with the first end side of the developer container 32 with respect to the X direction (+X side). In addition, the opening area of the receiving opening 321 when viewed in the X direction is wider than the opening area of the receiving opening 321 when viewed in the direction perpendicular to the X direction.
In other words, the accommodating portion of the developing device of the present Embodiment includes the receiving opening provided on the first end side of the accommodating portion with respect to the rotational axis direction of the developing roller. In addition, the opening area of the receiving opening when viewed in the rotational axial direction is wider than the opening area of the receiving opening when viewed in the direction perpendicular to the rotational axial direction. By this configuration, it becomes possible to provide a developing device and an image forming apparatus provided with the developing device capable of promptly spreading the replenished toner.
Incidentally, specific advantages of quickly spreading the replenished toner throughout the toner accommodating chamber 36 include, for example, the following (1) through (3).
(1) The image forming apparatus 1 is provided with the remaining amount detecting sensor which detects the remaining amount of the toner in the developer container 32, and based on a detected result of the remaining amount detecting sensor, the image forming apparatus 1 performs a suspension or a resuming of the image forming operation or notification to the user via the operating portion. For example, in a case in which the remaining amount of the toner in the developer container 32 becomes below a predetermined threshold value, it may be configured that the image forming operation is disabled to be started, and in a case in which the remaining amount of the toner in the developer container 32 becomes equal to or more than a predetermined threshold value by the toner replenishment, the image forming operation is enabled to be started. In this case, if the replenished toner is spread quickly throughout the toner accommodating chamber 36, it is possible to reduce a downtime until the image forming operation is enabled to be started.
(2) In addition, in a case in which the remaining amount of the toner in the developer container 32 is below a predetermined threshold value, it may be configured to display a message which requests the toner replenishment on the operating portion, and stop displaying the above message when the remaining amount of the toner becomes equal to or more than a predetermined threshold value. In this case, it is possible to improve usability since the refilled toner is spread quickly in the toner accommodating chamber 36, which quicken a timing at which the remaining amount detecting sensor detects an increase of the remaining amount of the toner, and the user can confirm more quickly that the toner replenishment is normally performed.
(3) Furthermore, it is possible to configure that the image forming operation is started after the stirring member 34 is rotated for a predetermined period of time from the toner pack 100 being dismounted from the toner receiving device 106. In this case, if the replenished toner is spread quickly in the toner accommodating chamber 36, it becomes possible to reduce a possibility for an image defect (uneven density), caused by the toner surface T not being sufficiently leveled in the toner accommodating chamber 36, to occur in the image forming operation immediately after the toner replenishment.
In addition, in the present Embodiment, as described above, the receiving opening 321 of the developer container 32 is provided above the shaft portion 34a of the stirring member 34. By this, it becomes possible to increase a moving distance from the toner flowing in the toner accommodating chamber 36 from the receiving opening 321 to the toner landing on the toner surface in the toner accommodating chamber 36 with respect to the X direction, and to make the toner to be landed closer to the longitudinal center M. In addition, since the toner lands near the shaft portion 34a, it becomes possible for the toner immediately after the replenishment to be more securely subjected to the stirring action of the stirring member 34.
By the way, in view of a configuration of the image forming apparatus, the toner receiving device 106 includes a receiving opening 109a (first receiving opening) for receiving the toner from the toner pack 100, and the developer container 32 includes the receiving opening 321 (second receiving opening) for receiving the toner into the developer container 32. And in a state in which the toner can be replenished to the developer container 32 through the receiving opening 109a and the receiving opening 321 (in a state in which the device-side shutter 109 is positioned at the opening position), the receiving opening 109a and the receiving opening 321 are arranged as below. That is, the receiving opening 109a of the toner receiving device 106 is positioned on the second end side (−X side) in the X direction with respect to the mounting space 106a in which the toner pack 100 is accommodated in the toner receiving device 106 (part (b) of
In other words, the mounting portion includes the first receiving opening configured to receive the toner discharged from the replenishing container, and the accommodating portion includes a second receiving opening for receiving the toner flowing from the first receiving opening in the accommodating portion. In a state in which the toner is capable of being replenished to the accommodating portion through the first receiving opening and the second receiving opening, the first receiving opening is positioned on the second end side opposite to the first end side in the rotational axis direction of the developing roller with respect to the mounting space in which the replenishing container is mounted in the mounting portion. In addition, in the above state, the opening area of the first receiving opening when viewed in the rotational axial direction is wider than the opening area of the first receiving opening when viewed in a direction perpendicular to the rotational axial direction. Furthermore, in the above state, the second receiving opening is positioned on the second end side in the rotational axis direction than the first receiving opening and on the first end side in the rotational axis direction than the central position of the accommodating portion in the rotational axis direction.
Incidentally, “the first receiving opening is positioned on the second end side opposite to the first end side in the rotational axis direction of the developing roller with respect to the mounting space in which the replenishing container is mounted in the mounting portion” means that the first receiving opening is provided on a side of the accommodating portion of the developing device. In other words, in part (a) of
According to the above configuration, the movement direction of the toner when the toner receiving opening 109a of the toner receiving device 106 receives the toner from the toner pack 100 becomes a direction facing toward a side of the longitudinal center M of the toner accommodating chamber 36 (the second end side in the rotational axis direction) with respect to the X direction. And since the toner flows in the toner accommodating chamber 36 through the receiving opening 321 which is positioned on the second end side in the X direction than the receiving opening 109a, it becomes possible to make the toner fall onto a position closer to the longitudinal center M in the toner accommodating chamber 36.
Thus, according to present Embodiment, due to an action resulted from the receiving opening 109a (first receiving opening) of the toner receiving device 106 (mounting portion) and the receiving opening 321 (second receiving opening) of the developer container 32, it becomes possible to spread the replenished toner quickly in the toner accommodating chamber 36.
In addition, in the present Embodiment, as described above, it is configured that in a state in which the device-side shutter 109 is positioned in the opening state, the opening range of the receiving opening 109a of the device-side shutter 109 and the opening range of the receiving opening 321 of the developer container 32 are overlapped when viewed in the X direction. In other words, it is configured that the flow passage which penetrates in the X direction from the receiving opening 109a, where the image forming apparatus 1 first receives the toner from the toner pack 100, to the space in the developer container 32 is formed. According to the configuration, it becomes possible to let the toner, which is replenished from the toner pack 100, flow more vigorously toward the longitudinal center M of the toner accommodating chamber 36 than in a configuration in which the flow passage is bent.
In the Embodiment 1, the configuration in which the receiving opening 321 of the developer container 32 opens substantially in the X direction is exemplified, however, as shown in
A developing device and an image forming apparatus according to an Embodiment 2 will be described. Hereinafter, elements with common reference numerals with the Embodiment 1 shall have substantially the same configurations and actions as those described in the Embodiment 1, unless otherwise specified, and different points from the Embodiment 1 will be described mainly.
In the Embodiment 1, the configuration in which the toner receiving device 106 is adjacent to the developer container 32 in the X direction is described. In the present Embodiment, it is described that a configuration in which most of the toner receiving device 120 is positioned above the developer container 32, as shown in part (a) and part (b) of
As shown in
As shown in part (a) and part (b) of
As shown in part (b) of
As shown in
The inner space of the toner pack 100 and the toner accommodating chamber 36 are connected by a flow passage E′ which includes the guide portion 121e. The flow passage E′ includes the flow passage 102b and discharging opening 102a inside the nozzle 102 of the toner pack 100, the receiving opening 109a, the guide portion 121e and the discharge opening 121b of the toner receiving device 120, and the receiving opening 322 of the developer container 32.
In the present Embodiment, the toner receiving device 120 includes the receiving opening 109a (first receiving opening) for receiving the toner from the toner pack 100, and the developer container 32 includes the receiving opening 322 for receiving the toner in the developer container 32 through the receiving opening 109a. And in a state in which the toner can be replenished to the developer container 32 through the receiving opening 109a and the receiving opening 322 (in a state in which the device-side shutter 109 is positioned in the opening position), the receiving opening 109a and the receiving opening 322 are arranged as described below. That is, the receiving opening 109a of the toner receiving device 120 is positioned at the second end side in the X direction (−X side) with respect to the mounting space 106a in which the toner pack 100 is accommodated in the toner receiving device 120 (
In other words, in the present Embodiment as well, the mounting portion includes the first receiving opening for receiving the toner discharged from the replenishing container, and the accommodating portion includes the second receiving opening for receiving the toner flowed from the first receiving opening in the accommodating portion. In a state in which the toner is capable of being replenished to the accommodating portion through the first receiving opening and the second receiving opening, the first receiving opening is positioned on the second end side opposite to the first end side in the rotational axis direction of the developing roller with respect to the mounting space in which the replenishing container is mounted in the mounting portion. In addition, in the above state, the opening area of the first receiving opening when viewed in the rotational axial direction is wider than the opening area of the first receiving opening when viewed in a direction perpendicular to the rotational axial direction. Furthermore, in the above state, the second receiving opening is positioned on the second end side in the rotational axis direction than the first receiving opening and on the first end side in the rotational axis direction than the central position of the accommodating portion in the rotational axis direction.
According to the present configuration, a movement direction of the toner when the receiving opening 109a of the toner receiving device 120 receives the toner from the toner pack 100 becomes a direction facing toward a side of the longitudinal center M of the toner accommodating chamber 36 with respect to the X direction (the second end side of the rotational axis direction). And since the toner flows in the toner accommodating chamber 36 through the receiving opening 322 of the developer container 32, which is positioned on the second end side in the X direction than the receiving opening 109a, it becomes possible to flow the toner so as to be closer to the longitudinal center M in the toner accommodating chamber 36.
As shown in
Therefore, even by the present Embodiment, it is possible to spread the toner, which is replenished from outside the image forming apparatus 1 in the developer container 32, quickly in the toner accommodating chamber 36.
In addition, in the present Embodiment, it is configured that the guide portion 121e, which connects the receiving opening 109a of the toner receiving device 120 with the receiving opening 322 of the developer container 32, to be inclined downwardly in the X direction as approaching the receiving opening 322. By this, in the configuration in which the receiving opening 109a of the toner receiving device 120 is positioned above the receiving opening 322 of the developer container 32, it becomes possible to deliver the toner to a vicinity of the longitudinal center M of the toner accommodating chamber 36 with respect to the X direction while moving the toner below toward the developer container 32.
In the Embodiment 2, the configuration in which the guide portion 121e which connects the receiving opening 109a of the toner receiving device 120 and the receiving opening 322 of the developer container 32 is provided as a part of the toner receiving device 120 is described. Instead, the guide portion 121e may be configured as a portion of the developing device 30. For example, the guide portion 121e may be integrally molded of the same resin material as the developer container 32. In this case, the opening of the leading end (opposite side of the connecting portion with the developer container 32) of the guide portion 121e serves as a receiving opening for receiving the toner in the developer container 32. If the receiving opening is configured so that an opening area of the receiving opening when viewed in the X direction is wider than an opening area of the receiving opening when viewed in the direction perpendicular to the X direction, then the same advantages as the developing device of the Embodiment 1 can be obtained.
In addition, for example, instead of the configuration of the Embodiment 2, the toner receiving device 120 may be provided above the longitudinal center M of the toner accommodating chamber 36, and the toner may be replenished directly below. In this configuration as well, since the toner immediately after replenishment is deposited near the longitudinal center M of the toner accommodating chamber 36, by the toner being conveyed by the stirring member 34 to the first end side and the second end side in the X direction, it is possible to spread the toner quickly.
In each of the Embodiments described above, it is possible to use the developer device for a lifetime of the image forming apparatus by replenishing the toner using the replenishing container from outside the image forming apparatus while the developer device is mounted on the printer main assembly 2. However, even in these Embodiments, which employ the toner replenishing method, the developing device (or an entire process unit including the developing device) may be configured as a detachably mountable unit (cartridge) from the printer main assembly. In this case, it may be configured that the developer device is attached to and detached from the printer main assembly while the toner receiving device is fixed to the printer main assembly, or it may be configured that the developer device and the toner receiving device are attached to and detached from the printer main assembly as a single unit.
The present disclosure includes at least the following structures.
A developing device for use with an image forming apparatus and to which a replenishing container for replenishing toner is detachably mountable, the developing device comprising:
A developing device according to Structure 1, wherein the receiving opening is formed on a side surface of the first end side of the accommodating portion with respect to the rotational axis direction.
A developing device according to Structures 1 or 2, wherein the stirring member includes a shaft portion extending in the rotational axis direction, and a stirring portion projected from the shaft portion in a direction crossing to the rotational axis direction and configured to stir the toner in the accommodating portion with rotation of the shaft portion, and
A developing device according to Structure 3, wherein the stirring member includes an elastic sheet-like member extending in the rotational axis direction, and
A developing device according to any one of Structures 1 to 4, wherein the receiving opening is formed in a cylindrical shape extending along the rotational axis direction from an opening position outside of the accommodating portion to an opening position inside of the accommodating portion.
An image forming apparatus comprising:
An image forming apparatus according to Structure 6, wherein the mounting portion includes a first receiving opening configured to receive the toner discharged from the replenishing container, and
An image forming apparatus according to Structure 7, wherein the first receiving opening and the second receiving opening are arranged in the rotational axis direction in a state in which the toner is capable of being replenished to the accommodating portion through the first receiving opening and the second receiving opening, and
An image forming apparatus according to Structure 8, wherein the mounting portion further includes a fixed member in which a discharging opening for discharging the toner toward the developing device is formed and fixed to a frame member of the image forming apparatus, and a shutter member formed with the first receiving opening and movable between an opening position where the first receiving opening communicates with the discharging opening and a closing position where the first receiving opening does not communicate with the discharging opening, and
An image forming apparatus according to any one of Structures 6 to 9, wherein when viewed in the rotational axis direction, the mounting portion and the accommodating portion are overlapped.
An image forming apparatus to which a replenishing container for replenishing toner is detachably mountable, the image forming apparatus comprising:
An image forming apparatus according to Structure 11, wherein the second receiving opening is formed on a side surface of the first end side of the accommodating portion with respect to the rotational axis direction.
An image forming apparatus according to Structure 12, wherein in a state in which the toner is capable of being replenished to the accommodating portion through the first receiving opening and the second receiving opening, the first receiving opening and the second receiving opening are arranged in the rotational axis direction, and an opening range of the first receiving opening and an opening range of the second receiving opening are overlapped when viewed in the rotational axis direction.
An image forming apparatus according to Structure 11, wherein the first receiving opening is provided above the second receiving opening, and
An image forming apparatus according to any one of Structures 11 to 14, wherein the stirring member includes a shaft portion extending in the rotational axis direction, and a stirring portion projected from the shaft portion in a direction crossing to the rotational axis direction and configured to stir the toner in the accommodating portion with rotation of the shaft portion, and
An image forming apparatus according to any one of Structures 11 to 15, wherein the mounting portion further includes a fixed member in which a discharging opening for discharging the toner toward the developing device is formed and fixed to a frame member of the image forming apparatus, and shutter member formed with the first receiving opening and movable between an opening position where the first receiving opening communicates with the discharging opening and a closing position where the first receiving opening does not communicate with the discharging opening, and
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-164341, filed on Oct. 12, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-164341 | Oct 2022 | JP | national |