This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2008-39928 filed Feb. 21, 2008.
(i) Technical Field
The present invention relates to a developing device that develops an electrostatic latent image with a developer including toner and to an image forming apparatus provided with the developing device.
(ii) Related Art
Conventionally, there has been known an image forming apparatuses in which an electrostatic latent image is formed on a surface of an image carrier such as a photoreceptor and is developed with a developer including toner and a magnetic carrier, i.e., charging particles that charge the toner by friction between the magnetic carrier and the toner. The obtained developed image is transferred and fixed onto a sheet, thereby obtaining an image of the fixed image formed on the sheet.
Some of the image forming apparatuses have a developing device provided with a container that contains a developer with toner and a magnetic carrier and a development roll that carries the developer in the container on the surface thereof while rotating. In such a developing device, an agitator provided in the container agitates the developer, which causes friction between the toner and the magnetic carrier. As a result, the toner is charged with a certain polarity while the magnetic carrier is charged with a polarity opposite to that of the toner. Thus, in the developer, the toner is electrostatically attached to the magnetic carrier.
In addition, some of the developing devices are adapted to have a container partitioned into a first chamber and a second chamber and to move and agitate a developer between the first chamber adjacent to a development roll and the second chamber adjacent to the first container.
In such a developing device having a partitioned container, a developer attached to the partition gradually become larger to form lumps and may suddenly collapse due to its tare weight or vibration.
However, the lumped developer attached to the partition includes large amount of toners that have insufficient electrostatic charge due to insufficient agitation in the developer. Thus, sudden collapse of the developer may lead to degraded image quality.
According to one aspect of a developing device of the present invention, there is provided a first developing device that includes: a container that contains a developer including toner; a partition that forms a plurality of chambers by partitioning an interior space of the container; an agitation mechanism that agitates the developer in the interior space and moves the developer between the plurality of chambers; a transport section that is supplied with the developer from the container, and transports the developer to a surface of an image carrier that carries an electrostatic latent image such that the transported developer is close to or contacts the surface of the image carrier, thereby developing the electrostatic latent image; and a driving mechanism that moves at least the partition.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
An image forming apparatus 1 shown in
In the image forming apparatus 1 shown in
The developing device 2 shown
The developing roll 20 is shaped like a cylinder and rotates in the development area 20a facing the image carrier 10 in the direction in which the circumference surface of the developing roll 20 moves downward.
The container 21 is made of resin and contains a developer. In addition, the container 21 supports both ends of the rotation shaft of the developing roll 20. The internal space of the container 21 is partitioned by the partition board 23 extending along the rotation shaft of the developing roll 20 into a first chamber 21a that supplies a developer to the surface of the developing roll 20 and a second chamber 21b that is adjacent to the first chamber 21a interposed by the partition plate 23.
The agitation members 22 are spiral and respectively disposed in the first and second chambers facing the directions opposite to each other. When the agitation members 22 are driven, the developer is agitated and moved toward the spiral central axis. This makes the developer circulate between the first chamber 21a and the second chamber 21b. Agitating developer causes friction between the toner and the magnetic carrier. As a result, the toner and magnetic carrier become charged to certain extent.
Although not shown, the developing roll 20 has a hollow developing sleeve that rotates in the direction indicated by the arrow D and a magnet roll that is disposed inside the developing sleeve and fixed independently of the developing sleeve. Incidentally, a predetermined voltage is applied to the developing roll 20 to cause potential difference between the developing roll 20 and the latent image formed on the surface of the image carrier 10.
The developer is attracted to the magnet roll inside the developing sleeve and thereby is supplied to the rotating developing sleeve, which in return supplies the developer to the development area 20a between the image carrier 10 and the development sleeve. Toner component of the developer supplied to the development area 20a by the developing roll 20 is separated from the magnetic carrier to be attached to the electrostatic latent image formed on the image carrier 10, due to potential difference between the electrostatic latent image and the developing roll 20. This is how a toner image is formed on the surface of the image carrier 10.
As described above, the developing device 2 is provided with the two agitating members 22 that are each disposed in the first chamber 21a and second chamber 21b of the container 21 to agitate the developer and cause the friction between the magnetic carrier and toner. As a result, the toner is charged sufficiently to develop the electrostatic latent image. However, when the developer attached to the partition board 23 gradually becomes larger to form lumps, the toner contained in the lumped developer is deemed to have few chances to rub against the magnetic carrier and thus have low charge. Accordingly, the toner may suddenly collapse due to its tare weight or vibration and lead to degraded image quality. In this regard, a countermeasure is contrived in the developing device 2 to prevent developer attached to the partition board 23 from forming lumps
The partition board 23 has a fixed portion 231 and a driven portion 232. Although not shown in
The fixed portion 231 is fixed to a base of the container 21. The driven portions 232 are made of resin and have a size and a width smaller than the fixed portion 231. The metal shafts 244 are embedded respectively in the ends of the two driven portions 232 and extend from the front side to the depths side in
The gears 243 are respectively attached to ends of the two shafts 244 and engaged with each other. One of the gears 243 is engaged with the pinion gear 242 attached to a rotation shaft 2411 of the stepping motor 241. Thus, driving the stepping motor 241 causes the two driven portions 232 to symmetrically open (see
Hereafter, exemplary embodiments of other developing devices will be described that, like the developing device 2, are capable of loosening lumped developer attached to a partition board in a developer container and are capable of replacing the developing device 2.
A partition board 33 of a developing device 3 is a simple board member made of resin. A driving section 34 to drive the partition board 33 is provided in the developing device 3 that is the second exemplary embodiment of the present invention.
The driving section 34 has a stepping motor 341, a pinion gear 342, a gear 343, and an axis 344.
The metal axis 344 extending from the front side to the depths side in
The gear 343 is attached to the end of the axis 344. The gear 343 is engaged with the pinion gear 342 attached to a rotation shaft 3411 of the stepping motor 341. Thus, driving the stepping motor 341 causes the partition board 33 to swing to right and left around the axis 344 (see
In a developing device 4 shown in
In addition, the developing device 4 is provided with a driving section 44 having a cam 441 that supports a bottom of the container 21 and a stepping motor 442 having a rotation shaft 4411 to which the cam 441 is attached. Driving the stepping motor 442 causes the container 21 to swing around the developing roll 40 (see
A partition board 53 of a developing device 5 shown in
The driving section 54 has a stepping motor 541, a pinion gear 542, a gear 543, a laboratory jack 544 for supporting the partition board 53 and a motor holding portion 545. An axis bar 5441 with a helical gash formed on its surface is pierced through the central portion of the jack 544 in the lateral direction in
The gear 543 is attached to an end of the axis bar 5441. The gear 543 is engaged with the pinion gear 542 attached to a rotation shaft 5411 of the stepping motor 541. Thus, driving the stepping motor 541 enables change in height (see
In a developing device 6 shown in
The developing device 6 has an eccentric motor 64 that is driven to rotate for oscillating the container 21 and is fixed to the base of the container 21. Thus, driving the eccentric motor 64 oscillates the partitioning elastic body 63. Accordingly, also in the developing device 6, driving the eccentric motor 64 as required enables loosening of developer attached to the partitioning elastic body 63.
A developing device 7 shown in
The above descriptions refer to the image forming apparatus 1 that is the first exemplary embodiment of the present invention, and to exemplary embodiments of the developing devices capable of being disposed in the image forming apparatus 1.
Hereafter, description will be made of a developing device that is a seventh exemplary embodiment of the developing device according to the present invention and is to be disposed in an image forming apparatus that is a second exemplary embodiment of the image forming apparatus according to the present invention. It should be noted that descriptions will focus on the developing device of the seventh exemplary embodiment. Descriptions of functions and external appearance of an image forming apparatus that is a second exemplary embodiment are omitted, as they are identical with those of the image forming apparatus 1.
A developing device 8 shown in
The driving section 82 has a helical bar 824 with helical gash formed on its surface, a support 826 disposed on a top surface of the partition board 43 for rotatably supporting the helical bar 824, a cylindrical member 825 in which a groove to be engaged with the helical gash of the helical bar 824 is formed on an inner circumference surface thereof, a gear 823 attached to one end of the helical bar 824, a pinion gear 822 to be engaged with the gear 823, and a motor 821 having a rotation shaft 8211 which the pinion gear 822 is attached to.
Incidentally, a single partition is described as an example of the partition board (section) in each of the exemplary embodiments of the present invention. However, the partition of the present invention may be more than two.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The exemplary embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling other skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
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2008-039928 | Feb 2008 | JP | national |
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Number | Date | Country | |
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20090214265 A1 | Aug 2009 | US |