The present invention relates to an image forming apparatus using an electrophotographic image forming system (electrophotographic process), and a developing device used in the image forming apparatus.
An image forming apparatus as referred to here forms images on a recording material (recording medium) using an electrophotographic image forming process, for example. Examples of image forming apparatuses include printers (laser beam printers, LED printers, etc.), copiers, facsimile devices, word processors, and multifunction peripherals (multifunction printers) thereof.
A developing device is a device that develops an electrostatic latent image formed on a photosensitive drum (photosensitive member) serving as an image bearing member using a developer. The developing device is made up of a developing unit and a developing frame that supports the developing unit, and parts and the like relating to the developing unit. Examples of the developing unit include a developing roller serving as a developer bearing member, a developing blade serving as a developer regulating member, and so forth.
In an image forming apparatus such as a printer or the like that uses the electrophotographic process, image recording is performed as follows. A photosensitive member is uniformly charged, and next, an electrostatic image is formed on the photosensitive member by selectively exposing the charged photosensitive member. The electrostatic image formed on the photosensitive member is then visualized by toner, which is a developer, to form a toner image. The toner image formed on the photosensitive member is finally transferred onto a recording material such as a recording sheet, plastic sheet, or the like, and the toner image is fixed onto the recording material by heat and pressure being applied thereto.
An image forming apparatus using such an electrophotographic process generally requires maintenance of various types of process units used in the electrophotographic process. Examples of process units include a charging unit, developing unit, and cleaning unit, and so forth, which act upon the photosensitive drum. A method has been put into practical use where the photosensitive member, charging unit, developing unit, cleaning unit, and so forth, are collectively formed into a cartridge that is detachable from the main body of the image forming apparatus. This cartridge method enables an image forming apparatus that has excellent usability to be provided. There also are known configurations of cartridges such as a drum cartridge having the photosensitive drum, a developing cartridge that serves as a developing device having a developing unit (e.g., developing roller), a toner cartridge that supplies developer, and so forth.
Japanese Patent No. 5067913 proposes a method of attaching and detaching the cartridges from to and from apparatus main body in the axial direction of the photosensitive drum. The cartridge mounted to the apparatus main body moves upwards which is the vertical direction, and the cartridge is positioned by a regulated portion provided to the cartridge coming into contact with a regulating portion provided to the apparatus main body.
However, the process cartridge described in Japanese Patent No. 5067913 has the drum cartridge and developing cartridge integrated, so when lifetime of the developing cartridge ends, the drum cartridge is also replaced at the same time. This restricts to what extent running costs can be reduced. Accordingly, a configuration is desired where the drum cartridge and developing cartridge can be attached and detached to and from the image forming apparatus.
There is the need to suppress the developing roller and photosensitive drum from sliding over each other during the actions of attaching and detaching the developing cartridge to and from the apparatus main body. Accordingly, the developing cartridge is configured so as to be movable between a position where the developing roller and photosensitive drum come into contact, and a position where the developing roller and photosensitive drum are separated.
An image forming apparatus configured so that the developing cartridge is movable in this way has in the main body (copier main body), for example, a guide rail that is movable as to the apparatus main body, and a photosensitive belt. The developing cartridge is mounted to the apparatus main body, guided by the guide rail, and the guide rail is moved in a state where the developing cartridge is mounted to the apparatus main body. Thus, an electrophotographic copier, where the developing roller and photosensitive belt are movable between a position of coming into contact, and a position of being separated, is proposed in Japanese Patent Laid-Open No. 6-348123.
However, in the apparatus disclosed in Japanese Patent Laid-Open No. 6-348123, the developing cartridge is mounted/detached to/from the apparatus main body being guided by the guide rail that is movable as to the apparatus main body, so there are cases where the position of mounting/dismounting the developing cartridge to/from the apparatus main body is unstable. Accordingly, there may be interference between the developing roller and photosensitive drum when mounting/dismounting the developing cartridge to/from the apparatus main body, which may damage these members.
On the other hand, securing sufficient clearance between the developing roller and photosensitive drum when mounting/dismounting the developing cartridge to/from the apparatus main body enables interference between the developing roller and photosensitive drum to be suppressed. However, this requires securing sufficiently great space for the guide rail that is movable as to the apparatus main body to move, so the size of the apparatus increases accordingly.
It has been found desirable to provide an image forming apparatus and cartridge, where interference between a developer bearing member (second rotating member) that the image forming apparatus has and an image bearing member (first rotating member) can be suppressed, when attaching/detaching a first cartridge that has the image bearing member to/from the image forming apparatus.
An image forming apparatus according to the present disclosure includes: an apparatus main body to which a cartridge that has a first rotating member is detachably mountable; a first pressing member configured to press a unit that has a second rotating member that can come into contact with the first rotating member, and a supporting member rotatably supporting the second rotating member. The first pressing member moves the second rotating member from a contact position where the second rotating member is in contact with the first rotating member to a separated position where the second rotating member is separated from the first rotating member, by moving while pressing the supporting member. The image forming apparatus further includes a second pressing member configured to press the supporting member. The second pressing member is capable of moving between a mounting/detaching restriction position where mounting/detaching of the cartridge to the apparatus main body is restricted, and a mounting/detaching allowing position where mounting/detaching of the cartridge to the apparatus main body is allowed. The second pressing member moves the unit to a position distanced from the first rotating member by moving from the mounting/detaching restriction position to the mounting/detaching allowing position while pressing the supporting member, so the cartridge is in an extractable state from the apparatus main body.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A preferred embodiment of the present invention will be described in detail with reference to the attached drawings.
Image Forming Apparatus
The overall configuration of an image forming apparatus 100 to which is mounted a developing cartridge serving as a developing device according to the embodiment of the present invention, and a drum cartridge facing the developing cartridge, will be described with reference to
These photosensitive drum cartridges 9 serving as first cartridges, and the developing cartridges 4 serving as second cartridges, are each independently detachably mounted to the apparatus main body 100A by mounting members omitted from illustration. Note that the photosensitive drum cartridges 9 and developing cartridges 4 are disposed in parallel to each other, in a state inclined as to the level direction within the apparatus main body 100A.
Each photosensitive drum cartridge 9 has process units, such as a charging roller 2 (2a, 2b, 2c, 2d) serving as a charging member, a cleaning member 6 (6a, 6b, 6c, 6d) serving as a cleaning member, and so forth, integrally disposed in the periphery of the photosensitive drum (first rotating member) 1. Each developing cartridge 4 (4Y, 4M, 4C, 4K) also has a developing roller (second rotating member) 25 (25a, 25b, 25c, 25d) serving as a developer bearing member. Process units, such as a developing blade 35 (35a, 35b, 35c, 35d) serving as a developer regulating member, and so forth, are integrally disposed thereat.
Note that in the following description, members of which there are a plurality may be referred to individually in single form, collectively in single form, or as a plurality, depending on context.
The charging roller 2 is for uniformly charging the surface of the photosensitive drum 1. The developing roller 25 is for coming into contact with the photosensitive drum 1 and forming a visible image by developing a latent image formed on the photosensitive drum 1 by a developer (toner). The cleaning member 6 is for removing residual toner on the photosensitive drum 1 after the toner image formed on the photosensitive drum 1 has been transferred to a recording medium (recording material) S.
A scanner cartridge 3 is disposed below the photosensitive drum cartridge 9 and developing cartridge 4. The scanner cartridge 3 performs selective exposure of the photosensitive drum 1 based on image information, thereby forming a latent image on the photosensitive drum 1.
A cassette 17 storing the recording medium S is mounted at the lower portion of the apparatus main body 100A. A conveying unit is provided to convey the recording medium S, so as to pass over a secondary transfer roller 69 and fixing unit 74 and to be conveyed to the upper portion of the apparatus main body 100A. More specifically, a sheet feed roller 54 that separates and feeds the recording medium S within the cassette 17 one sheet at a time, a conveyance roller pair 76 that conveys the recording medium S fed thereto, and a registration roller pair 55 for synchronizing the latent image formed on the photosensitive drum 1 and the recording medium S, are provided.
Further, an intermediate transfer cartridge 5, serving as an intermediate transfer unit to transfer toner images formed on the photosensitive drums 1 (1a, 1b, 1c, 1d) is disposed above the photosensitive drum cartridges 9 and developing cartridges 4. The intermediate transfer cartridge 5 has primary transfer rollers 58 (58a, 58b, 58c, 58d) at positions facing the photosensitive drums 1 of each color, and a facing roller 59 at a position facing the secondary transfer roller 69. A transfer belt 14 runs over the primary transfer rollers 58 and facing roller 59.
The transfer belt 14 moves cyclically facing and coming into contact with all photosensitive drums 1. Primary transfer from the photosensitive drums 1 to the transfer belt 14 is performed by applying voltage to the primary transfer rollers 58 (58a, 58b, 58c, 58d). Applying voltage to the facing roller 59 and disposed on the inner side of the course of the transfer belt 14, and the secondary transfer roller 69, transfers the toner on the transfer belt 14 onto the recording medium S.
When forming an image, each photosensitive drum 1 is rotated, and the photosensitive drums 1 uniformly charged by the charging rollers 2 are selectively exposed by the scanner cartridges 3. Thus, electrostatic latent images are formed on the photosensitive drums 1. The latent images are then developed by the developing rollers 25. This forms toner images of the respective colors on the respective photosensitive drums 1. The toner images on the photosensitive drums 1 are then overlaid on the transfer belt 14 by primary transfer. Synchronously with this image formation, the registration roller pair 55 conveys the recording medium S to a secondary transfer position where the facing roller 59 and the secondary transfer roller 69 are in contact across the transfer belt 14.
Secondary transfer of the toner images on the transfer belt 14 onto the recording medium S is performed by applying transfer bias voltage to the secondary transfer roller 69. This forms a color image on the recording medium S. The recording medium S on which the color image has been formed is heated and pressurized by the fixing unit 74, thereby fixing the toner image. Thereafter, the recording medium S is discharged to a discharge unit 75 by a discharge roller pair 72. Note that the fixing unit 74 is disposed at the upper portion of the apparatus main body 100A.
A cartridge biasing member (or simply “biasing member”) 80 (80a, 80b, 80c, 80d), to cause the developing roller 25, held in the developing cartridge 4, to come into contact with the photosensitive drum 1, is provided below each developing cartridge 4.
Drum Cartridge
Next, the photosensitive drum cartridge 9 according to the present embodiment will be described with reference to
In
The photosensitive drum 1 is rotationally driven in accordance with image forming operations of the photosensitive drum 1, by transmitting driving force of a main body driving motor (omitted from illustration), that is a drive source, to the drum coupling 16 of the photosensitive drum cartridge 9. The charging roller 2 is rotatably attached to the photosensitive drum cartridge 9 via a charge roller bearing 28, pressed toward the photosensitive drum 1 by a pressing member 33 (
Developing Cartridge
Next, the developing cartridge 4 serving as a developing device according to the embodiment of the present invention will be described with reference to
The developing cartridge 4 has a later-described developing unit 39 including a developing roller 25 and a developing frame 31 (second frame). The developing frame 31 rotatably supports the developing roller 25 that comes into contact with the photosensitive drum 1 and rotates in the direction of the arrow C. The developing unit 39 further is provided with a toner supplying roller 34 that comes into contact with the developing roller 25 and rotates, and the developing blade 35 that regulates the toner layer on the developing roller 25.
The developing frame 31 is made up of a developing chamber 31c where the developing roller 25 is disposed, and a toner storage chamber 31a provided below the developing chamber 31c. The developing chamber 31c and toner storage chamber 31a are partitioned by a partition 31d. An opening 31b is provided in the partition 31d, through which toner passes as it is being conveyed from the toner storage chamber 31a to the developing chamber 31c. The developing frame 31 further has a biased member 31e that is biased by the cartridge biasing member 80 provided to the apparatus main body 100A. A toner conveyance member 36 that stirs the toner stored in the toner storage chamber 31a, and also conveys toner to the developing chamber 31c via the opening 31b, is provided to the toner storage chamber 31a of the developing frame 31.
The developing roller 25 and toner supplying roller 34 illustrated in
A first rotational center 37a that serves as a positioning hole, pivotably supporting the developing unit 39 and restricting the position of the developing unit 39 in a direction orthogonal to the axial line of the developing roller 25, is provided to the other-end supporting member 37. A second rotational center 38a that pivotably supports the developing unit 39 is provided to the one-end supporting member 38.
A boss 13a serving as a supporting shaft, pivotably supported by the second rotational center 38a, is provided to the developing unit 39. On the other hand, a boss 12a, serving as a supporting shaft, pivotably supported by the second rotational center 38a, is provided to the first rotational center 37a, at the other end side in the axial direction of the developing roller 25 as to the boss 13a of the developing unit 39. The bosses 12a and 13a are cylindrical in shape. The developing unit 39 also is provided with a coupling 12b serving as a driving force receiving unit, that receives rotational driving force to rotate the developing roller 25, as illustrated in
The one-end supporting member 38 and other-end supporting member 37 can pivot with regard to the developing unit 39, on the bosses 13a and 12a pivotably supported by the second rotational center 38a and first rotational center 37a. That is to say, the rotational axis of the one-end supporting member 38 and other-end supporting member 37 as to the developing unit 39 matches a center axis line R of the bosses 13a and 12a. Further, the one-end supporting member 38 and other-end supporting member 37 are each capable of independently moving as to the developing unit 39.
The developing unit 39 further has a biased member (pressed member) 13b, and a hole (hole portion) 38d is formed in the one-end supporting member 38 so that there is no interference between the biased member 13b and the one-end supporting member 38. The biased member 13b is a projection protruding in the direction of the rotational axis (center axis line R) of the second rotational center 38a. Note that the center axis line R is parallel to the rotational axis direction of the developing roller 25 (the longitudinal direction of the developing roller 25). The biased member 13b basses through the hole 38d, so as to be capable of coming into contact with a later-described pressing portion 1061.
Next, a first engaged portion 37b and a first rotation stopper 37c are provided to the other-end supporting member 37. The first engaged portion 37b and rotation stopper 37c respectively engage a first engaging portion 98a and a first rotation stopping portion 98b provided to the apparatus main body 100A, after insertion into the apparatus main body 100A. Thus, the other-end supporting member 37 is positioned in the apparatus main body 100A.
Further, a second engaged portion 38b and a second rotation stopper 38c are provided to the one-end supporting member 38. The second engaged portion 38b and second rotation stopper 38c respectively engage a second engaging portion 99a and a second rotation stopping portion 99b provided to the apparatus main body 100A, after insertion into the apparatus main body 100A. Thus, the one-end supporting member 38 is positioned in the apparatus main body 100A.
In a state where the other-end supporting member 37 and one-end supporting member 38 are each positioned to the apparatus main body 100A, the bosses 12a and 13a together make up a pivoting center of the developing unit 39. According to this configuration, when performing image forming, the biased member 31e of the developing frame 31 (
Configuration Whereby Drum Cartridge and Developing Cartridge are Inserted into Apparatus Main Body
Next, the configuration whereby the photosensitive drum cartridges 9 and developing cartridges 4 are inserted into the apparatus main body 100A will be described with reference to
As illustrated in
Upper guide portions 103 (103a, 103b, 103c, 103d) that are first apparatus body guides for the drum cartridges are provided at the upper side of the apparatus main body 100A, as illustrated in
Upper guide portions 105 (105a, 105b, 105c, 105d) that are third apparatus body guides for the developing cartridges are provided at the upper side of the apparatus main body 100A. Lower guide portions 104 (104a, 104b, 104c, 104d) that are fourth apparatus body guides for the developing cartridges are provided at the lower side of the apparatus main body 100A. The upper guide portions 105 and lower guide portions 104 are guide shapes each following the insertion direction F of the developing cartridges 4.
Locking Lever 106
The apparatus main body 100A is provided with locking levers (regulating members) 106 (106a, 106b, 106c, 106d) having the pressing portions 1061 (
When a user mounts/detaches a photosensitive drum cartridge 9 to/from the apparatus main body 100A, the locking lever 106 is pivoted in the P direction, and when the user mounts/detaches a developing cartridge 4 to/from the apparatus main body 100A, the locking lever 106 is pivoted in the Q direction.
Insertion (mounting) of a photosensitive drum cartridge 9 and developing cartridge 4 to the apparatus will be described in more detail with reference to
When inserting a photosensitive drum cartridge 9, the photosensitive drum cartridge 9 is placed on the lower guide portion 102 and upper guide portion 103 at the front side in the mounting direction. The locking lever 106 is moved toward the developing cartridge 4 side (in the P direction in
The photosensitive drum cartridge 9 is then inserted into the apparatus main body 100A by moving in the insertion direction F following the upper guide portion 103 and lower guide portion 102 for the drum cartridge.
Now, the developing device has the biased member 13b as illustrated in
The apparatus main body 100A has a door, omitted from illustration, that opens and closes the mounting opening portion 101. When the door is opened, the cartridge biasing member 80 always moves in the separating direction B, so the biased member 31e is pressed and moves to the first separated position. When a photosensitive drum cartridge 9 is to be inserted to or extracted from the apparatus main body 100A, the user moves the locking lever 106 in the P direction from this state. Thus, the developing roller 25 further moves from the first separated position to the second separated position.
On the other hand, in a case of inserting a developing cartridge 4 into the apparatus main body 100A, the developing cartridge 4 is placed on the upper guide portion 105 and lower guide portion 104 at the front side in the mounting direction. The locking lever 106 is moved to the photosensitive drum cartridge 9 side (Q direction). The developing cartridge 4 is then inserted into the apparatus main body 100A by moving the developing cartridge 4 in the insertion direction F following the upper guide portion 105 and lower guide portion 104.
An alternative configuration, where the developing roller 25 is moved from the contact position through the first separated position to the second separated position by biasing of the biased member 31e by the cartridge biasing member 80, will be considered. In this case, the amount of movement of the cartridge biasing member 80 needs to be greater, and a mechanism is necessary to stop the developing roller 25 at the three positions of the contact position, the first separated position, and the second separated position. This makes the configuration for moving the cartridge biasing member 80 larger and more complex. However, by moving the developing roller 25 from the first separated position to the second separated position using the locking lever 106, which is a different member from the cartridge biasing member 80, increased complexity, size, and so forth, of the cartridge biasing member 80 can be suppressed.
Now, providing the photosensitive drum cartridge 9 with a second biased member W, corresponding to the biased member 13b of the developing cartridge 4, as illustrated in
Modifications
Although a preferred embodiment of the present invention has been described, the present invention is not restricted to this embodiment, and various modifications and alterations may be made within the scope of the essence thereof.
First Modification
An arrangement has been described in the above embodiment where the biased member (pressed member) 13b and the second biased member (second pressed member) W are respectively provided at positions on the developing cartridge 4 and photosensitive drum cartridge 9 that is the leading edge when mounting to the apparatus main body 100A. However, this is not restrictive, and the biased member (pressed member) 13b and the second biased member (second pressed member) W may be provided at a position further rearwards from the leading edge side.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2016-089066 filed Apr. 27, 2016 and No. 2017-034505 filed Feb. 27, 2017, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2016-089066 | Apr 2016 | JP | national |
2017-034505 | Feb 2017 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
20090317133 | Nishimura | Dec 2009 | A1 |
20100142994 | Kinoshita | Jun 2010 | A1 |
20120321342 | Mori | Dec 2012 | A1 |
20150055979 | Igarashi | Feb 2015 | A1 |
20150227110 | Yoshimura | Aug 2015 | A1 |
Number | Date | Country |
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2333615 | Jun 2011 | EP |
H06348123 | Dec 1994 | JP |
2006267602 | Oct 2006 | JP |
2009139518 | Jun 2009 | JP |
2012063391 | Mar 2012 | JP |
5067913 | Nov 2012 | JP |
2013182036 | Sep 2013 | JP |
2014059586 | Apr 2014 | JP |
Number | Date | Country | |
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20170315498 A1 | Nov 2017 | US |