This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2022-049082 filed Mar. 24, 2022.
The present invention relates to a developing device and an image forming apparatus.
A developing device described in JP2012-181485A is a developing device having a supply-collection separation type, in which the developing device has a shielding member extending from an end portion (tip of separation plate) facing a surface of a developing roll in the separation plate which separates a developer supply transport path A and a developer collection transport path B to be interposed between an upper surface of the tip portion of the separation plate (inner wall surface portion serving as an inner wall surface of the developer collection transport path) and the surface of the developing roll, and an upper surface of the shielding member is tilted downward toward the developer collection transport path.
The developing device includes a rotating member that delivers a developer to a latent image of an image holding body while rotating, and a supply member that is disposed diagonally below with respect to the rotating member and transports the developer while rotating to supply the developer to the rotating member.
The developer that is not delivered to the image holding body and remains on the rotating member returns to the supply member side, is released from the rotating member, and scatters to the supply member side by a centrifugal force of the rotating member. Here, the released developer collides with the developer transported by the supply member, and cloud toner is generated.
Aspects of non-limiting embodiments of the present disclosure relate to a developing device and an image forming apparatus that reduce the amount of generated cloud toner, as compared with a case where there is only a space between a rotating member and a supply member.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided a developing device including: a rotating member that delivers a developer to a latent image of an image holding body while rotating; a supply member that extends in an axial direction of the rotating member and is disposed diagonally below the rotating member as viewed from the axial direction, transports the developer while rotating, and supplies the developer to the rotating member; and an upper member disposed on an opposite side of the rotating member with respect to a tangent line extending in an upward-downward direction in contact with a portion of the rotating member on a supply member side and above the supply member, as viewed from the axial direction.
Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
Examples of an image forming apparatus according to exemplary embodiments of the present invention will be described with reference to
Overall Configuration of Image Forming Apparatus 10
As illustrated in
In the image forming apparatus 10 having the configuration described above, the sheet member P accommodated in the housing member 18 is transported by the transport portion 14 along the transport path 16. Further, the toner image formed by the image forming portion 12 is formed on the sheet member P to be transported, and the sheet member P on which the toner image is formed is output to an outside of an apparatus main body 10a.
Image Forming Portion 12
As illustrated in
Toner Image Forming Portion 30
The plurality of toner image forming portions 30 are provided to form a toner image for each color. The present exemplary embodiment provides toner image forming portions 30Y, 30M, 30C, and 30K having a total of four colors of yellow (Y), magenta (M), cyan (C), and black (K). In the following description, in a case where it is not necessary to distinguish between yellow (Y), magenta (M), cyan (C), and black (K), Y, M, C, and K attached to the reference numerals are omitted.
The toner image forming portion 30 of each color is basically configured in the same manner except for a toner to be used, and as illustrated in
Further, as illustrated in
Transfer Portion 32
As illustrated in
Further, the transfer portion 32 includes a winding roll 56 around which the transfer belt 50 is wound, and a drive roll 58 around which the transfer belt 50 is wound and which transmits the rotational force to the transfer belt 50. Therefore, the transfer belt 50 orbits in an arrow direction in
Further, the transfer portion 32 is disposed on an opposite side of the winding roll 56 with the transfer belt 50 interposed therebetween, and includes a secondary transfer roll 54 that transfers the toner image transferred to the transfer belt 50 to the sheet member P. The transfer nip NT that transfers the toner image to the sheet member P is formed between the secondary transfer roll 54 and the transfer belt 50.
In this configuration, the toner image is primarily transferred to the transfer belt 50 by the primary transfer roll 52 in order of yellow (Y), magenta (M), cyan (C), and black (K). In addition, the toner image is transferred from the transfer belt 50 to the sheet member P interposed and transported between the transfer belt 50 and the secondary transfer roll 54 by the secondary transfer roll 54. Further, the sheet member P to which the toner image is transferred is transported toward the fixing device 34.
Fixing Device 34
As illustrated in
Transport Portion 14
As illustrated in
Central Portion Configuration
Next, the developing device 46 will be described.
As illustrated in
Further, the developing device 46 includes a restraining member 80 disposed above the supply auger 66. The developer G is a two-component developer G including toner T and magnetic carrier particles (hereinafter, referred to as “carrier C”) as main components.
Housing 72
As illustrated in
In addition, in the housing 72, a delivery path 72b in which the developing roll 60 is disposed is formed to extend in the apparatus depth direction, on an opposite side of the image holding body 40 with the opening portion 72a interposed therebetween. Further, in the housing 72, a supply path 72c in which the supply auger 66 is disposed is formed to extend diagonally below the delivery path 72b in the apparatus depth direction. In addition, in the housing 72, an agitating path 72d in which the agitating auger 68 is disposed is formed on an opposite side of the delivery path 72b with the supply path 72c interposed therebetween so as to extend in the apparatus depth direction. Further, in the housing 72, a partition wall 72e that separates the supply path 72c and the agitating path 72d is formed between the supply path 72c and the agitating path 72d.
As illustrated in
Further, as illustrated in
Developing Roll 60
The developing roll 60 is disposed in the delivery path 72b as illustrated in
The developing roll 60 includes a magnet roll 60a having a circular cross-section shape and a rotary sleeve 60b that is placed on the magnet roll 60a and rotates around the magnet roll 60a. A rotational force is transmitted from a driving source (not illustrated), so that the rotary sleeve 60b rotates in a counterclockwise direction.
Further, the magnet roll 60a has a total of five magnetic poles of poles N1 and N2 of N polarity and poles S1, S2, and S3 of S polarity, and the five magnetic poles are arranged at intervals determined in order of S1, N1, S2, S3, and N2 in a circumferential direction.
Specifically, the developing pole S1 is disposed at a position facing the image holding body 40, and the regulating pole N2 for regulating the layer thickness of the developer G is disposed on an upstream side of the developing pole S1 in a rotation direction of the developing roll 60.
Further, the peeling pole S2 and the pumping pole S3 are disposed on a downstream side of the developing pole S1 and on an upstream side of the regulating pole N2, and the transport pole N1 is disposed between the developing pole S1 and the peeling pole S2.
With this configuration, the developer G stuck on a surface of the rotary sleeve 60b in the vicinity of the pumping pole S3 is transported to the regulating pole N2→the developing pole S1→the transport pole N1. When passing through the regulating pole N2, a layer thickness of the developer G is made uniform by the layer thickness regulating plate 74, the non-magnetic toner T on a magnetic brush is transferred to the image holding body 40 in the vicinity of the developing pole S1, and the magnetic brush, which is almost only the magnetic carrier, remains on the surface of the rotary sleeve 60b. As the rotary sleeve 60b rotates, the magnetic brush, which is only the magnetic carrier, is released from the surface of the rotary sleeve 60b at the peeling pole S2 and scatters to the supply auger 66 side.
Supply Auger 66
As illustrated in
Both end portions of the supply shaft 66a are rotatably supported by the wall portion of the housing 72, and a gear (not illustrated) to which the rotational force is transmitted from the driving source is fixed to one end portion of the supply shaft 66a.
In this configuration, the rotating supply auger 66 agitates the developer G in the supply path 72c and transports the developer G from the front side (left side
Agitating Auger
The agitating auger 68 is disposed at the agitating path 72d, as illustrated in
Both end portions of the agitating shaft 68a are rotatably supported by the wall portion of the housing 72, and a gear (not illustrated) to which the rotational force is transmitted from the driving source is fixed to one end portion of the agitating shaft 68a.
In this configuration, the rotating supply auger 66 and the rotating agitating auger 68 transports the developer G, and the developer G circulates between the supply path 72c and the agitating path 72d (see arrow in
Restraining Member 80
The restraining member 80 extends in the apparatus depth direction, and is disposed inside the housing 72 and above (directly above) the supply auger 66, as illustrated in
The restraining member 80 includes a restraining plate 82 having a plate thickness direction in an upward-downward direction, and a support portion 92 that supports the restraining plate 82.
Restraining Plate 82
As illustrated in
The restraining plate 82 is tilted such that an opposite side to the developing roll 60 faces downward, as viewed from the apparatus depth direction. In other words, the upper surface 82c of the restraining plate 82 facing upward is tilted such that an opposite side to the developing roll 60 faces downward, as viewed from the apparatus depth direction.
In addition, a space is formed between one end portion of the restraining plate 82 in the apparatus width direction (right end in
Support Portion 92
As illustrated in
Further, as illustrated in
Action of Central Portion Configuration
Next, an action of the developing device 46 will be described. The action of the developing device 46 will be described in comparison with a developing device 946 according to a comparative exemplary embodiment. Unlike the developing device 46, the developing device 946 does not include a restraining member, as illustrated in
Inside the housing 72 of the developing devices 46 and 946, the rotating supply auger 66 and agitating auger 68 circulate between the supply path 72c and the agitating path 72d while agitating the developer G, as illustrated in
As illustrated in
The rotating rotary sleeve 60b transports the developer G to a position facing the image holding body 40. The toner T included in the developer G transported to the position facing the image holding body 40 adheres to an electrostatic latent image formed on the image holding body 40, and the electrostatic latent image is visualized as a toner image. Further, the developer G which passes through a position facing the image holding body 40 and of which a proportion of the toner T is decreased is transported by the rotating rotary sleeve 60b, and is released from the developing roll 60 and scatters to the supply auger 66 side by the centrifugal force of the rotary sleeve 60b, at a portion facing the peeling pole S2.
Here, the developing device 946 according to the comparative exemplary embodiment does not include a restraining member. In other words, there is only a space between the developing roll 60 and the supply auger 66. Therefore, in the developing device 946, as illustrated in
Further, a part of the developer G released from the developing roll 60 is supplied again to the developing roll 60 by a magnetic force of the pumping pole S3. In the developer G supplied again, the proportion of the toner T is decreased. Therefore, the electrostatic latent image of the image holding body 40 is visualized by the developer G in which the proportion of the toner T is reduced, so that a decrease in concentration of the visualized toner image occurs.
On the other hand, the developing device 46 according to the exemplary embodiment includes the restraining member 80. Therefore, in the developing device 46, as illustrated in
Further, a part of the developer G released from the developing roll 60 collides with the other portion 82b of the restraining plate 82. Therefore, it is restrained that the part of the developer G is supplied again to the developing roll 60 by the magnetic force of the pumping pole S3, and the part of the developer G slides on the upper surface 82c of the restraining plate 82 in the apparatus depth direction, passes between the extension portions 96 (see
Summary
As described above, in the developing device 46, the restraining plate 82 is disposed above the supply auger 66. Most of the developer G released from the developing roll 60 collides with the one portion 82a of the restraining plate 82. This restrains the developer G released from the developing roll 60 from colliding with the developer G transported by the supply auger 66.
Further, in the developing device 46, the restraining plate 82 has a plate shape extending in the apparatus depth direction and the plate surface facing in the upward-downward direction. That is, the one portion 82a of the restraining plate 82 also has a plate shape that extends in the apparatus depth direction and a plate surface facing in the upward-downward direction.
Further, in the developing device 46, the restraining plate 82 is tilted with respect to the horizontal direction, as viewed from the apparatus depth direction. That is, the one portion 82a of the restraining plate 82 is also tilted with respect to the horizontal direction, as viewed from the apparatus depth direction. Therefore, the deposition of the developer G on the one portion 82a of the restraining plate 82 is restrained, as compared with a case where the one portion of the restraining plate extends in the horizontal direction as viewed from the apparatus depth direction.
Further, in the developing device 46, the restraining plate 82 is tilted such that an opposite side to the developing roll 60 faces downward, as viewed from the apparatus depth direction. That is, the one portion 82a of the restraining plate 82 is also tilted such that an opposite side to the developing roll 60 faces downward, as viewed from the apparatus depth direction. Therefore, the developer G which collides with the one portion 82a of the restraining plate 82 is restrained from sliding toward the developing roll 60 side and adhering to the developing roll 60, as compared with a case where the developing roll 60 side is tilted to face downward.
Further, in the developing device 46, the one portion 82a of the restraining plate 82 is the restraining plate 82 at a portion away from the developing roll 60 with respect to the tangent line L01, as viewed from the apparatus depth direction. In other words, the one portion 82a extends to the tangent line L01.
Further, in the developing device 46, the other portion 82b of the restraining plate 82 is the restraining plate 82 at a portion closer to the developing roll 60 with respect to the tangent line L01. In other words, the other portion 82b is coupled to the one portion 82a, as viewed from the apparatus depth direction. Therefore, it is restrained that the developer G released from the developing roll 60 adheres to the developing roll 60 between the developing roll and the supply auger, as compared with a case where the developing roll side has only a space with the tangent line L01.
Further, in the developing device 46, the developer G released from the developing roll 60 is restrained from adhering to the developing roll 60, so that occurrence of white streaks in the visualized toner image is restrained, as compared with a case where there is only a space between the one portion 82a and the developing roll 60.
Further, in the developing device 46, the restraining plate 82 is tilted such that an opposite side to the developing roll 60 faces downward, as viewed from the apparatus depth direction. That is, the other portion 82b of the restraining plate 82 is also tilted such that an opposite side to the developing roll 60 faces downward, as viewed from the apparatus depth direction. Therefore, the deposition of the developer G on the other portion 82b of the restraining plate 82 is restrained, as compared with a case where the other portion of the restraining plate extends in the horizontal direction as viewed from the apparatus depth direction.
Further, as compared with a case where the developing device 946 according to the comparative exemplary embodiment is provided, with the image forming apparatus 10, by restraining cloud toner in the apparatus main body 10a of the image forming apparatus 10 from being output from the developing device 46, contamination of the apparatus main body 10a of the image forming apparatus 10 is restrained.
Next, a plurality of modification exemplary embodiments to the present exemplary embodiment will be described.
Regarding a developing device 146 according to a first modification exemplary embodiment, portions different from the developing device 46 will generally be described. As illustrated in
Further, the restraining plate 182 is formed of one portion 82a and the other portion 182b. The other portion 182b has an L-shaped cross-section shape. Specifically, the other portion 182b is formed with a partition plate 184 that separates a space between the developing roll 60 and the supply auger 66 in the apparatus width direction. The partition plate 184 extends in the upward-downward direction, and is tilted with respect to the vertical direction such that a lower end is located on the developing roll 60 side with respect to an upper end.
The partition plate 184 restrains the developer G released from the developing roll 60 from adhering to the developing roll 60. By restraining the adhesion to the developing roll 60, it is possible to restrain occurrence of a decrease in concentration in the toner image visualized by the developing device 146.
Regarding a developing device 246 according to a second modification exemplary embodiment, portions different from the developing device 46 will generally be described. As illustrated in
Further, the restraining plate 282 is formed of one portion 82a and the other portion 282b. A tilt angle of the other portion 282b which is tilted with respect to the horizontal direction is larger than a tilt angle of the one portion 82a. In other words, the tilt angle of the one portion 82a is smaller than the tilt angle of the other portion 282b.
Here, the developer G which collides with the other portion 282b slides on the one portion 82a having the reduced tilt angle, and then falls and returns from one end portion of the restraining plate 282 to the supply path 72c. In this manner, the developer G slides on the one portion 82a having the reduced tilt angle, and then falls from the one end portion of the restraining plate 282 to the supply path 72c, so that a falling speed of the developer G falling into the supply path 72c becomes slower, as compared with a case where the tilt angle of the other portion 282b is maintained.
Further, an end portion of the other portion 282b on the developing roll 60 side is located above an end portion of the other portion 82b on the developing roll 60 side according to the exemplary embodiment. Therefore, the developer G which collides with the other portion 282b is restrained from adhering to the developing roll 60. By restraining the adhesion to the developing roll 60, it is possible to restrain occurrence of a decrease in concentration in the toner image visualized by the developing device 246.
Regarding a developing device 346 according to a third modification exemplary embodiment, portions different from the developing device 246 according to the second modification exemplary embodiment will be generally described. As illustrated in
Further, one end portion of the restraining plate 382 is lower than the other end portion of the restraining plate 382. The restraining plate 382 has a tilt angle, which is changed in three stages, and the tilt angle is decreased in stages from a portion closest to the developing roll 60. Therefore, a sliding speed of the developer G sliding on the restraining plate 382 is reduced in stages. Other actions and effects have the same manner as the actions and effects in the second modification exemplary embodiment.
Regarding a developing device 446 according to a fourth modification exemplary embodiment, portions different from the developing device 346 described in the third modification exemplary embodiment will be generally described. As illustrated in
Further, one end portion of the restraining plate 482 is lower than the other end portion of the restraining plate 482. A tilt angle is gradually changed. Specifically, the restraining plate 482 is curved, as viewed from the apparatus depth direction. Therefore, a sliding speed of the developer G sliding on the restraining plate 482 is gradually reduced. Other actions and effects have the same manner as the actions and effects in the third modification exemplary embodiment.
Regarding a developing device 546 according to a fifth modification exemplary embodiment, portions different from the developing device 46 will generally be described. As illustrated in
The collision plate 584 extends in the apparatus depth direction, and has a rectangular-shaped cross-section shape. The collision plate 584 is attached to the stepped surface 72f of the housing 72 in a cantilevered state.
In this configuration, a part of the developer G released from the developing roll 60 collides with the collision plate 584. The developer G of which a speed is reduced due to the collision falls into the supply path 72c via the restraining plate 82.
Regarding a developing device 646 according to a sixth modification exemplary embodiment, portions different from the developing device 46 will be generally described. As illustrated in
The extension portion 696 is tilted such that an upper end portion is on the depth side with respect to a lower end portion in the apparatus depth direction. With the tilt in this manner, the deposition of the developer G on an end surface of the extension portion 696 facing the developing roll 60 (see
Regarding a developing device 746 according to a seventh modification exemplary embodiment, portions different from the developing device 46 will be generally described. As illustrated in
The extension portion 796 has an upper end portion and a lower end portion having a staggered shape in the apparatus depth direction. In other words, the extension portions 796 are arranged in a zigzag shape. By arranging the extension portions 796 in the zigzag shape in this manner, the deposition of the developer G on an end surface of the extension portion 796 facing the developing roll 60 (see
Although the specific exemplary embodiments of the present disclosure are described in detail, the exemplary embodiment of the present disclosure is not limited to such exemplary embodiments, and it is apparent to those skilled in the art that various other exemplary embodiments can be taken within the scope of the present disclosure. For example, in the exemplary embodiment described above, the restraining plate 82 has a plate shape, and may have a mesh or the like. In this case, the action of forming the plate shape does not work.
Further, in the exemplary embodiment described above, the restraining plate 82 is tilted, and may be horizontal. In this case, the action of tilting the restraining plate does not work.
Further, in the exemplary embodiment described above, the one portion 82a extends to the tangent line L01, and the one portion may be separated from the tangent line L01. In this case, the action of extending the one portion 82a to the tangent line L01 does not work.
Further, in the exemplary embodiment described above, the restraining plate 82 has the other portion 82b, and the restraining plate may be configured with only one portion. In this case, the action of having the other portion does not work.
Further, although not particularly described in the exemplary embodiment described above, a change in the amount of cloud toner in the present exemplary embodiment is derived by measuring the amount of cloud toner output from the opening portion 72a of the housing 72.
Further, although not particularly described in the exemplary embodiment described above, a position of the restraining plate 82 in the upward-downward direction is preferably disposed downward not to hit the supply auger 66, for example. Therefore, the speed of the developer G when the developer G falls from the restraining plate 82 and collides with the developer G in the supply path 72c is reduced.
Further, although not particularly described in the exemplary embodiment described above, the tilt angle of the restraining plate 82 is preferably approximately 20 degrees with respect to the horizontal direction, for example, from the viewpoint of sliding the developer G which collides with the restraining plate 82 and from the viewpoint of reducing the speed of the developer G falling from the restraining plate 82.
Further, in the exemplary embodiment described above, an end surface of the extension portion 96 facing the developing roll 60 side is the arcuate surface 96a, and the end face may be a V-shaped surface of which a apex faces the developing roll 60 side.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2022-049082 | Mar 2022 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5768666 | Ito | Jun 1998 | A |
5771429 | Oyama | Jun 1998 | A |
5995790 | Takeda | Nov 1999 | A |
6229978 | Naito | May 2001 | B1 |
20020141777 | Kamimura | Oct 2002 | A1 |
20140023408 | Kato | Jan 2014 | A1 |
20150086247 | Yoshimoto | Mar 2015 | A1 |
20170357186 | Hori | Dec 2017 | A1 |
Number | Date | Country |
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2012181485 | Sep 2012 | JP |
Number | Date | Country | |
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20230305429 A1 | Sep 2023 | US |