This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2015-146741 filed Jul. 24, 2015.
The present invention relates to a developing device, an assembly, and an image forming apparatus.
According to an aspect of the invention, there is provided a developing device including:
a rotating member that faces a formation target member on which a toner image is formed, is rotated around a rotation shaft extruded from an end portion, and includes a holding portion having an outer circumference on which a toner is held;
an accommodation member that accommodates the toner, includes a wall at which a notch is formed, and in which the rotating member is disposed in a state where the rotation shaft is extruded outwardly from an inner surface of the wall through the notch; and
a fixation member that is fixed on both sides of an inner surface of the wall with interposing the notch.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Overview
Hereinafter, a form (exemplary embodiment) for embodying the invention will be described. First, an overall configuration and operation of an image forming apparatus 10 according to an exemplary embodiment will be described. Next, the main component (developing device 28) in this exemplary embodiment will be described. Subsequently, an effect of this exemplary embodiment will be described.
In the following descriptions, in the drawings, a direction indicated by an arrow X is set as a right side in a width direction of the apparatus, and a direction indicated by an arrow −X is set as a left side in the width direction of the apparatus. A direction indicated by an arrow Z is set as an upper side in a height direction of the apparatus (referred to as an upper side below), and a direction indicated by an arrow −Z is set as a lower side in the height direction of the apparatus (referred to as a lower side below). The upper side in a height direction of the apparatus is referred to as an upper side below, and the lower side in the height direction of the apparatus is referred to as a lower side below. Directions (directions indicated by an arrow Y and an arrow −Y) perpendicular to the width direction of the apparatus and the height direction of the apparatus are set as a front side and a back side in a depth direction of the apparatus.
Overall Configuration of Image Forming Apparatus
First, an overall configuration of the image forming apparatus 10 will be described with reference to
Toner Image Forming Section
The toner image forming section 20 has a function of forming a toner image on a medium P which is transported by the transport device 30, by performing processes of charging, exposure, developing, and transfer. The toner image forming section 20 includes a photoreceptor 22, a charging device 24, an exposure device 26, a developing device 28, and a transfer device 29.
The photoreceptor 22 has a cylindrical shape, and is driven by a driving source (not illustrated) so as to be rotated around an axis (direction indicated by an arrow A). The charging device 24 has a function of charging the photoreceptor 22 which is rotated around the axis. The exposure device 26 has a function of forming a latent image on the photoreceptor 22 which is charged by the charging device 24. The developing device 28 has a function of developing the latent image which is formed on the photoreceptor 22 by the exposure device 26, by using a toner so as to obtain a toner image (function of forming a toner image). The transfer device 29 includes a transfer roll 29A. The transfer device 29 has a function of forming a nip N between the transfer roll 29A and the photoreceptor 22 and transferring the toner image which has been formed on the photoreceptor 22, to the medium P which has been transported to the nip N. Here, the photoreceptor 22 is an example of a formation target member.
In the toner image forming section 20 of the exemplary embodiment, the photoreceptor 22 and the developing device 28 constitute a cartridge 21 which is integrally attachable to a main body of an image forming apparatus. Here, the cartridge 21 is an example of an assembly.
Transport Device
The transport device 30 has a function of transporting the medium P in a transporting direction (direction indicated by an arrow B) by using a transporting path (two-dot chain line in
Fixing Device
The fixing device 32 has a function of heating and pressing the toner image which has been formed on the medium P by the toner image forming section 20, so as to fix the toner onto the medium P.
Control Section
The control section 34 has a function of controlling components other than the control section 34, which constitute the image forming apparatus 10. A specific function of the control section 34 will be described with description of an operation of the image forming apparatus.
Hitherto, the overall configuration of the image forming apparatus 10 according to the exemplary embodiment is described.
Operation of Image Forming Apparatus
An operation of the image forming apparatus 10 according to this exemplary embodiment will be described with reference to
The control section 34 which receives image data from an external device (not illustrated) operates the toner image forming section 20. Thus, the charging device 24 charges the photoreceptor 22, and the exposure device 26 exposes the photoreceptor 22 so as to form a latent image. The developing device 28 develops the latent image and thus a toner image is formed on the photoreceptor 22.
The control section 34 operates the transport device 30 to send the medium P to the nip N at a timing at which the toner image formed on the photoreceptor 22 reaches the nip N by rotation of the photoreceptor 22. The control section 34 controls the transfer device 29 to transfer the toner image formed on the photoreceptor 22 to the medium P.
Then, the fixing device 32 heats and presses the toner image which has been transferred to the medium P by the transfer device 29, so as to fix the toner image to the medium P. The medium P to which the toner image is fixed is discharged to the outside of the image forming apparatus 10 by the transport device 30 and then the operation of the image forming apparatus 10 is ended.
Hitherto, the operation of the image forming apparatus 10 is described.
Configuration of Main Component
The main component (developing device 28) in the exemplary embodiment will be described with reference to the drawings. As illustrated in
Developing Unit
As illustrated in
The developing roll 42 has a function of delivering a toner supplied from the supply unit 50 to the photoreceptor 22. As illustrated in
The bearings 44 are respectively fit into portions of the developing roll 42 (rotation shaft 42A) on both sides thereof (see
Supply Unit
The supply unit 50 has a function of agitating the developer accommodated in the housing 70 and supplying the agitated developer to the developing roll 42. The supply unit 50 includes an agitation roller 52 and a supply roller 54. The supply unit 50 is disposed on a lower side of the developing roll 42.
Trimmer Bar
The trimmer bar 60 has a function of adjusting a thickness of a layer of the developer which is supplied to the developing roll 42 from the supply unit 50, so as to be in a range of the thickness of a layer determined along the shaft direction of the developing roll 42. As illustrated in
Housing
As described above, the housing 70 has a function of accommodating the developer. As illustrated in
As described above, the housing 70 supports the developing roll 42 through the pair of bearings 44. Here, a configuration of the housing 70 will be described. The housing 70 has a pair of walls 76 which face each other in the depth direction of the apparatus. Among the pair of the walls 76, the wall 76 on the back side in the depth direction of the apparatus is set as a wall 76A and the wall 76 on the front side is set as a wall 76B. A through hole 76A1 which is penetrated in the depth direction of the apparatus is formed in the wall 76A. The bearing 44A is fit into the through hole 76A1 (see
Meanwhile, a notch 76B1 is formed from an upper end of the wall 76B in the wall 76B. The notch 76B1 is formed by cutting out the wall 76B such that an edge when the wall 76B is viewed in the depth direction of the apparatus has a U-shape (see
As described above, the rollers 46 are respectively disposed on outer surface sides of the walls 76A and 76B (on an opposite side of an inner surface side of the developing roll 42, which is directed toward the main member 42B in each of the walls 76A and 76B) (see
With such a configuration, the housing 70 supports the developing roll 42. A pair of through holes 76B2 is respectively formed on both sides of the wall 76B, between which the notch 76B1 is interposed. Here, the pair of through holes 76B2 is an example of a pair of holes of the wall.
Fixation Member
The fixation member 80 has a function of suppression of opening of the notch 76B1.
Here, the notch 76B1 is opened (facing distance fluctuates), and thus inconvenience (disadvantage) as follows may occur. For example, if the shaft of the developing roll 42 is inclined to the depth direction of the apparatus, as a result of opening of the notch 76B1, the thickness of a layer (which is adjusted by the trimmer bar 60) of the developer varies in the shaft direction of the developing roll 42 (poor adjustment in the thickness of a layer of the developer occurs). For example, if the shaft of the developing roll 42 is inclined to the depth direction of the apparatus, as a result of opening of the notch 76B1, the developing roll 42 is inclined to the photoreceptor 22 in the shaft direction of the photoreceptor 22 and faces the photoreceptor 22 (poor developing in the shaft direction of the photoreceptor 22 occurs due to an inclination of the developing roll 42). Thus, the developing device 28 in the exemplary embodiment includes the fixation member 80.
As illustrated in
The fixation member 80 overlaps the main member 42B of the developing roll 42 in the depth direction of the apparatus, that is, if viewed from the shaft direction of the developing roll 42 (see
Seal Member
The pair of seal members 90 has a function of respectively covering the end portions of the main member 42B of the developing roll 42 and the walls 76A and 76B from an upper side (photoreceptor 22 side), and suppressing leakage of the toner from the opening 72A in the housing 70. Each of the seal members 90 is a rectangular sheet having flexibility. Among the pair of seal members 90, in the seal member 90 (referred to as a seal member 90B below) on the front side in the depth direction of the apparatus, a portion on one end side in a longitudinal direction adheres to the lid 74. The seal member 90B adheres to a portion of the fixation member 80 on an upper side thereof from the one end side in the longitudinal direction over another end side. Among the pair of seal members 90, the seal member 90 on the back side in the depth direction of the apparatus is not illustrated. However, the seal member 90 on the back side is similar to the seal member 90B except that the seal member 90 on the back side does not adhere to the portion of the fixation member 80 on the upper side.
Complement (Reason of Formation of Notch in Wall of Housing)
Hereinafter, a reason that the notch 76B1 is formed in the wall 76B of the housing 70 will be described. It is assumed that the notch 76B1 is not formed in the wall 76B of the housing 70, but the through holes 76A1 are formed in the wall 76B of the housing 70, as with the wall 76A. That is, it is assumed that the through holes 76A1 are formed in the walls 76A and 76B. When the developing roll 42 is mounted in the housing 70 in this configuration, it is necessary that one end side of the rotation shaft 42A of the developing roll 42 pass through one through hole 76A1 and another end side of the rotation shaft 42A pass through another through hole 76A1. Thus, the width of the developing device 28 in a longitudinal direction of the opening 72A is required to be equal to or greater than summation of at least the width of the main member 42B of the developing roll 42 (length of the main member 42B in the shaft direction), and the length of the rotation shaft 42A extruded from the main member 42B toward the other side of the rotation shaft 42A. On the contrary, in the exemplary embodiment, the notch 76B1 is formed in the wall 76B. Thus, when the developing roll 42 is mounted in the housing 70, one end side of the rotation shaft 42A of the developing roll 42 may pass through one through hole 76A1, and then another end side of the rotation shaft 42A may be moved from the upper side of the wall 76B. That is, in the exemplary embodiment, the width of the developing device 28 (length of the developing roll 42 in the shaft direction) may be reduced in comparison to the above assumed configuration. Hitherto, the reason of formation of the notch 76B1 in the wall 76B of the housing 70 is described.
The above descriptions are made for the main component (developing device 28) of the image forming apparatus 10.
Effects
Next, effects of the exemplary embodiment will be described.
First, the effects (first to fourth effects) of the exemplary embodiment will be described by comparing the exemplary embodiment to comparative examples (first to third comparative examples) which are assumed as follows. Illustration of each of the comparative examples will be omitted. However, in descriptions for each of the comparative examples, when components and the like which are the same as those used in the exemplary embodiment are used, the reference signs of the components and the like in the exemplary embodiment are used as is.
First Effect
A first effect is an effect obtained by fixing the fixation member 80 to the inner surface (surface on the back side in the depth direction of the apparatus) of the wall 76B. The first effect will be described below by comparing the exemplary embodiment and a first comparative example (which will be described later).
In a developing device in the first comparative example, the fixation member 80 is fixed to both sides of an outer surface (surface on the front side in the depth direction of the apparatus) of the wall 76B, between which the notch 76B1 is interposed. The developing device (assembly, image forming apparatus) of the first comparative example has a configuration similar to a case of the exemplary embodiment except for the above point.
In a case of the first comparative example, because the fixation member 80 is fixed to the outer surface of the wall 76B, it is necessary that the roller 46B on the front side in the depth direction of the apparatus is disposed on the front side of the fixation member 80 in the depth direction of the apparatus. That is, in the case of the first comparative example, the width of the developing device 28 may be increased as much as an amount obtained by ensuring at least a disposition location of the fixation member 80. Thus, the width of the photoreceptor 22 may be increased.
On the contrary, in the developing device 28 of the exemplary embodiment, as illustrated in
Accordingly, according to the developing device 28 of the exemplary embodiment, the size of the developing device 28 in the shaft direction of the developing roll 42 may be reduced in comparison to a case where the fixation member 80 is fixed to the outer surface of the wall 76B. Thus, the size of the cartridge 21 (image forming apparatus 10) of the exemplary embodiment in the shaft direction of the developing roll 42 may be reduced in comparison to a case where the fixation member 80 is fixed to the outer surface of the wall 76B.
Second Effect
The second effect is an effect obtained by fixing the fixation member 80 to the inner surface of the wall 76B and disposing the fixation member 80 between the main member 42B of the developing roll 42 and the wall 76B which face each other. The second effect will be described below by comparing the exemplary embodiment and a first comparative example.
As described above, in the developing device in the first comparative example, the fixation member 80 is fixed to the outer surface of the wall 76B. That is, in the case of the first comparative example, the fixation member 80 is not disposed between the wall 76B and the main member 42B of the developing roll 42. Thus, if the developing roll 42 is shifted in the shaft direction, the developing roll 42 may be moved to a position at which an end surface of the main member 42B reaches the inner surface of the wall 76B.
On the contrary, in the developing device 28 of the exemplary embodiment, as illustrated in
Accordingly, according to the developing device 28 of the exemplary embodiment, a shift of a position of the developing roll 42 in the shaft direction is suppressed in comparison to a case where the fixation member 80 is fixed to the outer surface of the wall 76B, and the fixation member 80 is not disposed between the facing surfaces of the main member 42B and the wall 76B.
Third Effect
The third effect is an effect obtained by fitting the pair of pins 84 of the fixation member 80 into the pair of through holes 76B2 of the wall 76B so as to fix the fixation member 80 to the wall 76B. In other words, the third effect is an effect obtained by fixing the fixation member 80 to the wall 76B using a fitting mechanism. The third effect will be described below by comparing the exemplary embodiment and a second comparative example (which will be described later).
In a case of the second comparative example, the pair of pins 84 is not formed on one surface of the fixation member and the pair of through holes 76B2 is not formed on the wall 76B. Thus, in the case of the second comparative example, the fixation member adheres and is fixed to the inner surface of the wall 76B by using an adhesive (not illustrated). The developing device (assembly, image forming apparatus) of the second comparative example has a configuration similar to a case of the exemplary embodiment except for the above point.
In the case of the second comparative example, because one surface of the fixation member and the inner surface of the wall 76B adhere to each other and thus the fixation member is fixed, a position of the fixation member fixed to the wall 76B may vary. For example, when an operator fixes the fixation member, it is difficult that the operator visually confirms whether the position at which the fixation member is fixed is in an allowable range (for example, in practice, it is necessarily confirmed whether the position at which the fixation member is fixed is in the allowable range, by manufacturing a developing device and forming a toner image).
On the contrary, in the developing device 28 of the exemplary embodiment, as illustrated in
Accordingly, according to the developing device 28 of the exemplary embodiment, the position of the fixation member 80 fixed to the wall 76B varies small in comparison to a case where the fixation member 80 is fixed to the wall 76B without the fitting mechanism.
Fourth Effect
The fourth effect is an effect obtained by causing the seal member 90B which is disposed on the front side in the depth direction of the apparatus, to adhere to the fixation member 80. The fourth effect will be described below by comparing the exemplary embodiment and a third comparative example (which will be described later).
In a developing device of the third comparative example, the seal member 90B does not adhere to the fixation member 80. The developing device (assembly, image forming apparatus) of the third comparative example has a configuration similar to a case of the exemplary embodiment except for the above point. Because the third comparative example includes a configuration for exhibiting the above-described first to third effects, the third comparative example is included in the technical range of the invention.
Because the seal member 90B in the third comparative example does not adhere to the fixation member 80, the seal member 90B may be movable between the fixation member 80 and the photoreceptor 22. That is, a gap may be formed between the seal member 90B and the fixation member 80. Thus, in the developing device 28, the toner which has been leaked from a space between the end portion of the main member 42B of the developing roll 42 and the fixation member 80 may be leaked from the gap between the seal member 90A and the fixation member 80.
On the contrary, in the developing device 28 of the exemplary embodiment, the seal member 90B adheres to the fixation member 80 (see
Accordingly, according to the developing device 28 of the exemplary embodiment, an amount of the toner leaked from the housing 70 is reduced in comparison to a case where the seal member 90B does not adhere to the fixation member 80.
Hitherto, the effects of the exemplary embodiment are described.
As described above, specific exemplary embodiments of the invention are described in detail. However, the technical range of the invention is not limited to the above-described exemplary embodiments. For example, a form as follows is also included in the technical range of the invention.
In the developing device 28 of the exemplary embodiment, a case where a toner image is formed by using a developer which contains a toner and a carrier is described. However, the developing device may form a toner image by using a developer without the carrier (as an example, non-magnetic one-component toner). In this developing device, the first to fourth effects are exhibited similarly to the case of the exemplary embodiment in that poor adjustment of the thickness of a layer occurs by a layer regulation member (as an example, regulation blade) instead of the trimmer bar 60 in the exemplary embodiment, poor developing in the shaft direction of the photoreceptor 22 occurs by inclination of the developing roll 42, poor developing in a circumferential direction of the photoreceptor 22 occurs by periodic inclination of the developing roll 42.
In the case of the developing device 28 of the exemplary embodiment, a case where the notch 76B1 is formed on the front side of the wall 76B in the depth direction of the apparatus, and thus the fixation member 80 is fixed to the wall 76B is described. However, the notch 76B1 may be formed on the back side of the wall 76A in the depth direction of the apparatus instead of the wall 76B. In this case, the fixation member 80 is fixed to the wall 76A. The notch 76B1 may be formed in the wall 76B and the wall 76A. In this case, a pair of the fixation members 80 is used and is respectively fixed to the walls 76A and 76B.
In the developing device 28 of the exemplary embodiment, a case where the pair of pins 84 of the fixation member 80 is fit into the pair of through holes 76B2 of the wall 76B and thus the fixation member 80 is fixed to the wall 76B is described (
For example, a developing device 28B (second modification example) of
In the case of the developing device 28 of the exemplary embodiment, a case where the pair of pins 84 is formed in the fixation member 80 and the pair of through holes 76B2 is formed in the wall 76B is described. However, a pin 84 and a through hole 76B2 may be formed in the fixation member 80 and a through hole 76B2 and a pin 84 may be formed in the wall 76B. Thus, the pin 84 of the fixation member 80 maybe fit into the through hole 76B2 of the wall 76B and the pin 84 of the wall 76B may be fit into the through hole 76B2 of the fixation member 80, and thus the fixation member 80 may be fixed to the wall 76B.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2015-146741 | Jul 2015 | JP | national |
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6249661 | Saitoh et al. | Jun 2001 | B1 |
20120003012 | Kato | Jan 2012 | A1 |
20130028630 | Ito | Jan 2013 | A1 |
20130029820 | Huang | Jan 2013 | A1 |
Number | Date | Country |
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H08-320634 | Dec 1996 | JP |
H11-212430 | Aug 1999 | JP |