Information
-
Patent Grant
-
6735410
-
Patent Number
6,735,410
-
Date Filed
Wednesday, May 29, 200222 years ago
-
Date Issued
Tuesday, May 11, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Fitzpatrick, Cella, Harper & Scinto
-
CPC
-
US Classifications
Field of Search
US
- 399 269
- 399 265
- 399 267
-
International Classifications
-
Abstract
A developing device including: a developing container for containing a developer, the developing container being provided so as to oppose an image bearing member; first and second developer bearing members for bearing and carrying the developer in the developing container to the image bearing member; and a pressurizing member for pressurizing the vicinity of an end of the second developer bearing member toward the image bearing member side, in which the developing container has a first supporting portion for rotatably supporting the vicinity of an end of the first developer bearing member and a second supporting portion for supporting the vicinity of the end of the second developer bearing member rotatably and swingably with the first supporting portion as a swinging center such that a distance between the first developer bearing member and the second developer bearing member does not substantially vary.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a developing device of an image forming apparatus for forming an image using the electrophotographic system and, more specifically, to a developing device of an image forming apparatus such as a copying machine, a printer and a facsimile machine.
2. Description of Related Art
Conventionally, for example, in an image forming apparatus such as a copying machine and a laser beam printer using the electrophotographic system, an electrostatic latent image is formed on a surface of an electrophotographic photosensitive member (photosensitive drum), for example, of a cylindrical shape functioning as an image bearing member, the electrostatic latent image is developed by a developing device and the developed image is transferred to a recording material and then fixed thereon by a fixing device to form an image on the recording material.
FIG. 12
shows a schematic structure of a copying machine as an example of a conventional image forming apparatus of the electrophotographic system. In such an image forming apparatus, an image of an original is read by an image reading portion
8
, exposure is applied to a surface of a photosensitive drum
1
functioning as an image bearing member from an image writing portion
9
according to an instruction from a controller (not shown) based on data of the read image to form an electrostatic latent image on the photosensitive drum
1
. The surface of the photosensitive drum
1
is uniformly charged at a predetermined potential by a charging device
2
before the exposure by the image writing portion
9
. Then, a laser beam or the like is irradiated from the image writing portion
9
onto the uniformly charged photosensitive drum
1
, whereby an electrostatic latent image is formed on the photosensitive drum
1
.
The electrostatic latent image formed on the photosensitive drum
1
is developed as a so-called toner image by a developing device
3
using developer. Thereafter, the developed toner image is carried to a portion opposed to a transfer device
4
(transfer portion) by the rotation of the photosensitive drum
1
.
A recording material P such as a recording sheet is fed one by one from a recording material containing cassette
12
by a pickup roller
13
in response to the carrying of the toner image on the photosensitive drum
1
and, at the same time, is transported to a part where the photosensitive drum
1
and the transfer device
4
oppose each other while timing being taken by a registration roller pair
14
. Then, when the recording material P passes the part where the photosensitive drum
1
and the transfer device
4
oppose each other, the toner image on the photosensitive drum
1
is transferred onto the recording material P by an action of the transfer device
4
.
The recording material P having the toner image transferred thereon is transported to a fixing device
7
by a predetermined transport device
6
. The fixing device
7
is provided with a fixing roller pair consisting of a fixing roller
7
a
and a pressure roller
7
c
. The recording material P is pressurized by the fixing roller pair
7
and, at the same time, heated by a heater
7
b
provided in the fixing roller
7
a
. Thus, unfixed toner on the recording material P is fused and fixed on the recording material P.
Thereafter, the recording material P having the toner image fixed thereon is delivered to a tray
15
provided outside an apparatus main body by a transport roller pair
10
, a delivery roller pair
11
and so on.
On the other hand, the surface of the photosensitive drum
1
after the toner image is transferred to the recording material P is subject to removal of transfer residual toner or the like by a cleaner
5
and serves image formation repeatedly. Thus, a series of image forming processes is completed.
An electrostatic latent image such as the one described above that is formed on, for example, the photosensitive drum
1
functioning as an image bearing member by a well-known electrostatic latent image technique is developed by the developing device
3
. The developing device
3
is generally provided with a rotatable cylindrical developing sleeve
31
functioning as a developer bearing member in a position opposed to the photosensitive drum
1
. That is, the developing device
3
is provided with a developing container
32
for containing developer and defining a developing device main body. A position of the developing container
32
opposed to the photosensitive drum
1
opens along a longitudinal direction of the photosensitive drum
1
(a direction perpendicular to a transport direction of the recording material P). The developing sleeve
31
is positioned in the opening portion and supported rotatably with respect to the developer container
32
. The developer in the developing device
3
forms a thin layer of a uniform thickness to be borne on the surface of the developing sleeve
31
and is fed to a developing area where the photosensitive drum
1
and the developing sleeve
31
oppose each other by the rotation of the developing sleeve
31
. Then, in the developing area, the toner on the developing sleeve
31
moves to the surface of the photosensitive drum
1
, whereby an electrostatic latent image is developed.
FIG. 13
shows a schematic sectional view of an example of a conventional developing device. As illustrated, the photosensitive drum
1
and the developing sleeve
31
are arranged while maintaining a microscopic gap (hereinafter referred to as “SD gap”) between them constant. Thus, predetermined development can be performed.
The developer is fed to the developing sleeve
31
by developer agitating and feeding members (agitating members)
37
and
38
provided inside the developing container
32
.
FIG. 14
shows an arrangement of the developing sleeve
31
in its axial direction (longitudinal direction). As illustrated, the SD gap can be guaranteed by providing two spacer rollers (abutting rollers)
20
, whose outer circumferences abut against the outer circumference of the photosensitive drum
1
, functioning as spacer members at both end portions in the longitudinal direction of the developing sleeve
31
. The two spacer rollers
20
provided in both ends of the developing sleeve
31
are substantially circular in their cross sections and are arranged such that their rotational centers are concentric with the rotational center of the developing sleeve
31
. An outer diameter of the spacer rollers
20
is formed larger than an external diameter of the developing sleeve
31
by a size of the SD gap. In addition, the developing container
32
is pressurized by pressurizing means such as pressurizing springs
51
, whereby the spacer rollers
20
are always brought into contact with the outer circumference of the photosensitive drum
1
. According to such a structure, the photosensitive drum
1
and the developing sleeve
31
are arranged while keeping the predetermined SD gap.
In general, the spacer rollers
20
are provided with ball bearings (hereinafter referred to simply as “bearings”)
20
a
inside the spacer rollers
20
. Thus, the outer circumferences of the spacer rollers
20
rotate following the rotation of the photosensitive drum
1
, and the inner circumferences of the bearings
20
a
provided inside the spacer rollers
20
is rotated by the rotation of the developing sleeve
31
.
Parts of the spacer rollers
20
abutting against the photosensitive drum
1
are formed of a material that is excellent in slidability, hard to be worn and unlikely to scratch the photosensitive drum
1
. In general, a POM-based resin or an ultrahigh molecular weight polyethylene resin is used as the material.
As shown in
FIG. 14
, the developing sleeve
31
is supported at its both ends rotatably with respect to the developing container
32
of the developing device
3
via the bearings
21
. In the illustrated example, the developing sleeve
31
is supported with respect to the developing container
32
on the inner side inside positions in which the spacer rollers
20
are provided on the rotary shafts (both end shaft portions)
31
a
provided at both the ends of the developing sleeve
31
.
Moreover, a driving gear
23
to which a driving force is transmitted from driving force transmitting means (not shown) is provided on one end side of the developing sleeve
31
. A rotational driving force is given to the developing sleeve
31
by the driving gear
23
.
The developing device having the one developing sleeve
31
as described above generally increases a peripheral speed of the developing sleeve
31
to rotate at approximately 150 to 200% of a peripheral speed of the photosensitive drum
1
to perform development.
In order to cope with the increased process speed of image formation (copy speed-up), it is necessary to further increase the peripheral speed of the developing sleeve
31
. If the peripheral speed of the developing sleeve
31
is insufficient, a developer is in short supply and an image density decreases.
However, the developing device
3
including the one developing sleeve
31
has the following problems for coping with the speed-up.
That is, fusion bond of a developer due to temperature rising of the developing sleeve
31
occurs by the increased peripheral speed of the developing sleeve
31
. Thus, it is likely that a rotational torque of the developing sleeve
31
increases and, moreover, the rotation of the developing sleeve
31
is hindered. In addition, since friction of the developer increases, deterioration of the developer occurs, which is likely to result in image defects.
The inventor of the present invention earnestly repeated examinations in order to solve the above-described problems and, as a result, found that the above-described problems can be solved by providing a plurality of developing sleeves in a developing device to have a multi-stage developing device.
On the other hand, as a result of the examinations by the inventor of the present invention, it was found that the following problems are likely to occur in the multi-stage developing device.
That is, in a developing device with a structure provided with two or more developing sleeves, spacer rollers for guaranteeing an SD gap abut against a surface of a photosensitive drum at four or more parts. However, in such a structure with four spacer rollers, it is likely that the spacer rollers first abut against the surface of the photosensitive drum at three parts and the remaining one spacer roller does not abut against the surface of the photosensitive drum but floats.
It is possible to increase a pressurizing force to the photosensitive drum of the developing container such that the spacer rollers abut against the photosensitive drum at four parts. However, the developing container is deformed by increasing the pressurizing force in this way and, when the spacer rollers are caused to abut against the photosensitive drum in a strained state (a state in which stress is applied to it), vibration that causes image deterioration occurs by the stress applied to the developing container. Moreover, it is likely that such a strained state results in breakage of the developing container.
SUMMARY OF THE INVENTION
The present invention has been devised in view of the above-mentioned drawbacks, and it is an object of the present invention to provide a developing device that is capable of realizing speed-up of image formation and, at the same time, realizing its miniaturization by performing development using a first developer bearing member and a second developer bearing member.
It is another object of the present invention to provide a developing device that is capable of guaranteeing a distance between an image bearing member and the second developer bearing member while guaranteeing a distance between the first developer bearing member and the second developer bearing member.
Further objects of the present invention will be apparent by reading the following detailed description with reference to the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic longitudinal sectional view of an embodiment of an image forming apparatus in accordance with the present invention.
FIG. 2
is a schematic longitudinal sectional view of an embodiment of a developing device in accordance with the present invention.
FIG. 3
is a schematic side view of the developing device of FIG.
2
.
FIG. 4
is a partial perspective view of a developing container showing the vicinity of a supporting member of a developer bearing member in the developing device of FIG.
2
.
FIG. 5
is a schematic structural view showing the vicinity of a supporting portion of each developer bearing member for illustrating a positional relationship of first and second developer bearing members and a pressurized form of the second developer bearing member.
FIG. 6
is a schematic transverse sectional view of the developing device of
FIG. 2
for illustrating a structure in the longitudinal direction of the developing device.
FIG. 7
is a partly enlarged side view of a developing container showing another embodiment of a supporting portion (positioning portion) of a developer bearing member in accordance with the present invention.
FIG. 8
is a partly enlarged side view of a developing container showing another embodiment of the supporting portion (positioning portion) of the developer bearing member in accordance with the present invention.
FIG. 9
is a partly enlarged side view of a developing container showing another embodiment of the supporting portion (positioning portion) of the developer bearing member in accordance with the present invention.
FIG. 10
is a partly enlarged side view of a developing container showing yet another embodiment of the supporting portion (positioning portion) of the developer bearing member in accordance with the present invention.
FIG. 11
is a schematic side view of another embodiment of the developing device in accordance with the present invention.
FIG. 12
is a schematic longitudinal sectional view of an example of a conventional image forming apparatus.
FIG. 13
a schematic longitudinal sectional view of an example of a conventional developing device.
FIG. 14
is a schematic transverse sectional view for illustrating a structure in the longitudinal direction of the developing device of FIG.
13
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
A developing device and an image forming apparatus in accordance with the present invention will be hereinafter described in detail with reference to the accompanying drawings.
First Embodiment
First, an entire structure and operations of an image forming apparatus of this embodiment will be described with reference to
FIGS. 1 and 2
. In this embodiment, the image forming apparatus is assumed to be a copying machine using the electrophotographic system and forms an image corresponding to information of an original on a recording material such as a recording sheet and an OHP sheet.
FIG. 1
shows a schematic cross section of the image forming apparatus of this embodiment. In addition,
FIG. 2
shows a schematic cross section of a developing device
3
. Further, in the image forming apparatus of this embodiment, elements having the same functions and structures as the conventional image forming apparatus that is described with reference to
FIG. 12
are denoted by the identical reference symbols.
In the image forming apparatus of this embodiment, an image of an original is read by the image reading portion
8
, exposure is applied to the surface of a cylindrical electrophotographic photosensitive member functioning as an image bearing member, that is, the photosensitive drum
1
, from the image writing portion
9
according to an instruction from a controller (not shown) based on data of the read image to form an electrostatic latent image on the photosensitive drum
1
. The surface of the photosensitive drum
1
is uniformly charged at a predetermined potential by the charging device
2
before the exposure by the image writing portion
9
. Then, a laser beam or the like is irradiated on the uniformly charged photosensitive drum
1
from the image writing portion
9
, whereby an electrostatic latent image is formed on the photosensitive drum
1
. The electrostatic latent image formed on the photosensitive drum
1
is developed as a so-called toner image by the developing device
3
using a developer.
As shown in
FIG. 2
more in detail, in this embodiment, the developing device
3
is provided with cylindrical first and second developing sleeves
31
A and
31
B, which are rotatable respectively, as first and second developer bearing members in positions opposing the photosensitive drum
1
. On surfaces of the first and second developing sleeves
31
A and
31
B, the developer in the developing device
3
forms a thin layer of a uniform thickness to be borne thereon as discussed in detail below.
The first and second developing sleeves
31
A and
31
B rotate in the same direction, i.e., in a direction indicated by the arrows A in
FIG. 2
, and feed the developer to developing areas where the photosensitive drum
1
and each of the developing sleeves
31
A and
31
B oppose each other. On the other hand, the photosensitive drum
1
rotates in a direction indicated by the arrow B in FIG.
2
and the electrostatic latent image on the photosensitive drum
1
is carried to the developing areas where the photosensitive drum
1
opposes each of the developing sleeves
31
A and
31
B.
The electrostatic latent image formed on the photosensitive drum
1
is first developed in the developing area of the first developing sleeve
31
A of the developing device
3
that is positioned most upstream of development processes by a plurality of developer bearing members. Next, the electrostatic latent image is developed in the developing area of the second developing sleeve
31
B. The development process in each developing area is a development process of an electrostatic latent image by a well-known electrostatic latent image technique.
In this embodiment, magnetic mono-component toner (toner) is used as a developer. For example, a stationary magnet roll (not shown) is provided as magnetic field generating means in each of the developing sleeves
31
A and
31
B. The developer (toner) in the developing container
32
is supplied to each of the developing sleeves
31
A and
31
B by a magnetic field of this magnetic field generating means. Then, as described in detail below, the toner borne as a thin layer of a predetermined layer thickness on each of the developing sleeves
31
A and
31
B moves to a part where negative charges of the uniformly charged photosensitive drum
1
are decayed by exposure and performs reversal development. Usually, for example, a developing bias in which an AC voltage is superimposed on a DC voltage is applied to each of the developing sleeves
31
A and
31
B at the time of development.
Further, the present invention relates to a structure for positioning a developer bearing member and does not limit a developing system to the one described in the above embodiment. A well-known developing system can be appropriately employed for each developing area (each developer bearing member). For example, a two-component developer containing a magnetic carrier and nonmagnetic toner can be used as a developer. Such a two-component developer can stand like the ears of rice (magnetic brush) on a developer bearing member incorporating magnetic field generating means. An electrostatic latent image formed on an image bearing member can be developed by causing this magnetic brush to contact the image bearing member or to oppose the image bearing member in a non-contact state.
The development is performed twice with respect to a common electrostatic latent image formed on a photosensitive body in this way, whereby a developing area can be provided wider compared with the development by one developing sleeve.
Consequently, an adverse effect by the increased process speed of image formation (copy speed-up) as described above can be eliminated. That is, the above-described problems that, in order to cope with increased process speed with one developing sleeve, temperature of a developing sleeve rises and fused bond of a developer occurs due to increase in a peripheral speed of the developing sleeve, whereby a rotational torque of the developing sleeve increases and, moreover, rotation of the developing sleeve is hindered do not occur. In addition, the problems that deterioration of the developer occurs because friction of the developer increases, which causes image defects, can be prevented.
In addition, most development is performed by the first developing sleeve
31
A and finishing development is performed by the second developing sleeve
31
B with respect to the above-described electrostatic latent image. Therefore, in this embodiment, the first developing sleeve
31
A is supported rotatably with respect to the developing container and the second developing sleeve
31
B is supported rotatably with respect to the developing container and swingably supported with the first developing sleeve
31
A as a swinging center.
SDa and SDb, which are microscopic gaps (SD gaps), are maintained constant between the photosensitive drum
1
and the first developing sleeve
31
A and between the photosensitive drum
1
and the second developing sleeve
31
B, respectively. Consequently, predetermined development can be performed.
Thereafter, the developed toner image is carried to a portion opposed to a transfer device
4
(transfer portion) by the rotation of the photosensitive drum
1
.
A recording material P such as a recording sheet is forwarded one by one from a recording material containing cassette
12
by a pickup roller
13
in response to the carrying of the toner image on the photosensitive drum
1
and, at the same time, is transported to a part where the photosensitive drum
1
and the transfer device
4
oppose each other while timing being taken by a registration roller pair
14
. Then, when the recording material P passes the part where the photosensitive drum
1
and the transfer device
4
oppose each other, the developed toner image on the photosensitive drum
1
is transferred onto the recording material P by an action of the transfer device
4
.
The recording material P having the toner image transferred thereon is transported to a fixing device
7
by a predetermined transport device
6
. The fixing device
7
is provided with a fixing roller pair consisting of a fixing roller
7
a
and a pressure roller
7
c
. The recording material P is pressurized by the fixing roller pair
7
and, at the same time, heated by a heater
7
b
provided in the fixing roller
7
a
. Thus, unfixed toner on the recording material P is fused and fixed on the recording material P.
Thereafter, the recording material P having the toner image fixed thereon is delivered to a tray
15
provided outside an apparatus main body by a transport roller pair
10
, a delivery roller pair
11
and the like.
On the other hand, the surface of the photosensitive drum
1
after the toner image is transferred to the recording material P is subject to removal of transfer residual toner or the like by a cleaner
5
and served for image formation repeatedly. Thus, a series of image forming processes end.
Next, the arrangement of the first and second developing sleeves
31
A and
31
B will be further described with reference to
FIGS. 3
to
6
.
FIG. 3
shows a side of the developing device
3
of this embodiment and
FIG. 4
shows the vicinity of one side in a longitudinal direction of the developing container
32
of the developing device
3
in an enlarged form. In addition,
FIG. 5
shows a positional relationship between the first developing sleeve
31
A and the second developing sleeve
31
B and a pressurizing force applied to the second developing sleeve
31
B and
FIG. 6
shows a structure in a longitudinal direction of the developing device
3
.
First, a supporting structure of the first developing sleeve
31
A will be described. In this embodiment, the first developing sleeve
31
A as a first developer bearing member is supported rotatably with respect to the developing container
32
via bearings
21
A as supporting members in rotary shafts (both end shaft portions)
31
a
extending to both the end portions in a rotational axis direction (longitudinal direction) of the first developing sleeve
31
A. The bearings
21
A are attached to attaching hole portions
22
as first supporting portions provided on both sidewalls
32
a
of the developing container
32
, respectively. Consequently, the first developing sleeve
31
A is structured to be rotatable but unable to move in a direction in which it abuts against or spaces apart from the photosensitive drum
1
or in a direction in which it approaches or separates from the second developing sleeve.
In addition, the developing container
32
is energized toward the photosensitive drum
1
by first pressurizing means functioning as a developer container pressurizing member, that is, the pressurizing springs (coil springs)
51
functioning as elastic members. In this embodiment, as shown in
FIG. 6
, the pressurizing springs
51
are pressurized toward the photosensitive drum
1
in two parts in the vicinity of both end portions in the longitudinal direction of the developer container
32
.
The predetermined gap (SD gap) SDa (
FIG. 2
) between the first developing sleeve
31
A and the photosensitive drum
1
is guaranteed by the spacer rollers
20
A, which are provided in the both end shaft portions
31
a
of the first developing sleeve
31
A, abutting on the photosensitive drum
1
as a spaced members. In this embodiment, the spacer rollers
20
A are provided on more outer side than supporting portions of the both end shaft portions
31
a
. An external diameter of the spacer rollers
20
A is set larger than an external diameter of the first developing sleeve
31
A by a size of SDa that is the SD gap for the first developing sleeve
31
A. The structure of the spacer rollers
20
A is the same as that of the spacer rollers described as the conventional example.
Consequently, the developing container
32
is pressurized toward the photosensitive drum
1
by the pressurizing springs
51
, whereby the spacer rollers
20
A abut against the photosensitive drum
1
and the gap (SD gap) between the first developing sleeve
31
A and the photosensitive drum
1
is guaranteed. In this embodiment, a structure for guaranteeing the SD gap by the spacer rollers
20
A for the first developing sleeve
31
A is the same as that in the case in which one developing sleeve
31
described as the conventional example is used.
Next, a structure of the second developing sleeve
31
B will be described. In this embodiment, the second developing sleeve
31
B functioning as a second developer bearing member is supported rotatably with respect to the developer container
32
via bearings
21
B functioning as supporting members in rotary shafts (both end shaft portions)
31
b
extending to both end portions in a rotational axis direction (longitudinal direction) of the second developing sleeve
21
B. As shown in
FIGS. 3 and 4
, the bearings
21
B of the second developing sleeve
31
B are attached in regulating guide groove portions
25
functioning as second supporting portions provided on both sidewalls
32
a
(only one sidewall portion is shown) of the developer container
32
, respectively.
As described in detail below, in this embodiment, the bearings
21
B of the second developing sleeve
31
B are attached in the regulating guide groove portions
25
. Therefore, the second developing sleeve
31
B is allowed to move only in a rotating direction (direction in which it abuts against and spaces apart from the photosensitive drum
1
) within a microscopic area with the first developing sleeve
31
A (hole portions
22
) as a rotational center while the second developing sleeve
31
B is rotating in such time as a development operation. In addition, a predetermined gap is maintained between the first developing sleeve
31
A and the second developing sleeve
31
B.
As shown in
FIG. 5
, the regulating guide groove portion
25
includes wall portions
25
a
and
25
b
along a radius Ra and a radius Rb, respectively, which have the rotational center of the developing sleeve
31
A as a center. The regulating guide groove portion
25
is formed in a shape for regulating a predetermined gap between the first developing sleeve
31
A and the second developing sleeve
31
B (hereinafter referred to as “SS gap”) by the wall portions
25
a
and
25
b
to guide the second developing sleeve
31
B to move with the first developing sleeve
31
A as a rotational center.
The bearing
21
B of the second developing sleeve
31
B is movably fit in an area of a width (gap) Dr between the radius Ra and the radius Rb having the rotational center of the first developing sleeve
31
A as a center. Consequently, the bearing
21
B is movable in a rotating direction with the rotational center of the first developing sleeve
31
A as the center while being regulated by the wall portions
25
a
and
25
b
in a general fitting relationship. For example, a fitting relationship (tolerance relationship) of a bearing external diameter of ø16 generally uses a bearing external diameter ø16g9 (tolerance range of −49 to −6 μm) and a Dr width 16H9 (tolerance range of 0 to 49 μm) (g9 and H9 indicate a shaft diameter and a hole diameter).
More specifically, as shown in
FIG. 5
, microscopic gaps d
1
and d
2
are provided on a front end side and a rear end side in the rotational direction with the first developing sleeve
31
A as a center, respectively, in the regulating guide groove portion
25
in the state in which the bearing
21
B of the second developing sleeve
31
B is fit therein. Consequently, the second developing sleeve
31
B is allowed to move only in a rotating direction with the rotational center of the first developing sleeve
31
A as the center by sizes of the gaps d
1
and d
2
while being regulated by the wall portions
25
a
and
25
b
along the arcs of the above-described radiuses Ra and Rb of the regulating guide groove portions.
The gaps d
1
and d
2
are for causing a plurality of developer bearing members (in this embodiment, the first and second developing sleeves
31
A and
31
B) to approach the photosensitive drum
1
smoothly, that is, for causing the spacer rollers to abut against them. Sizes of the gaps d
1
and d
2
can be appropriately selected.
That is, since the gap d
2
is a gap in a direction in which the second developing sleeve
31
B separates from the photosensitive drum
1
, it is sufficient to select its dimension taking into account an influence due to rotational unevenness of the photosensitive drum
1
. Further, the second development sleeve is swingably energized because it is intended to always maintain a distance between the second developing sleeve
31
B and the photosensitive drum
1
to prevent development defects by energizing the spacer rollers provided in the second developing sleeve
31
B to always abut against the surface of the photosensitive drum
1
even if the photosensitive drum
1
is decentered and the position of the surface of the photosensitive drum changes.
On the other hand, the gap d
1
is a gap in a direction in which the second developing sleeve
31
B separates from the developing container
32
, that is, a direction in which the second developing sleeve
31
B approaches the photosensitive drum
1
. It may appropriately select its size in a range up to a maximum dimension in the state in which a developer does not leak by the second developing sleeve
31
B separating from the developing container
32
.
Next, pressurization to the photosensitive drum
1
of the second developing sleeve
31
B will be described. In this embodiment, second pressurizing means, which always pressurizes the second developing sleeve
31
B in a direction in which it moves to the photosensitive drum
1
, pressurizes the bearing
21
B of the second developing sleeve
31
B.
In this embodiment, the second pressurizing means is constituted by the pressurizing spring (coil spring)
50
that is an elastic member functioning as a pressurizing member, a pressurizing spring holder (bearing pressurization assisting member)
52
functioning as a pressurizing member receiving member and a pressurizing spring holder groove portion
26
functioning as a pressurizing member containing portion for containing the pressurizing spring
50
and the pressurizing spring holder
52
. The pressurizing spring holder groove portion
26
is provided with a pressurizing spring bumping wall portion
27
, which is a wall portion that the pressurizing spring
50
abuts against, at its end as a pressurizing member receiving member.
A pressurizing force F as shown in
FIG. 5
acts by this pressurizing means, whereby the bearing
21
B of the second developing sleeve
31
B is moved in a direction toward the photosensitive drum
1
while being regulated in the regulating guide groove portion
25
and always approaches the photosensitive drum
1
, that is, a spaced member discussed below abuts against the photosensitive drum
1
.
In addition, since the above-described gap d
2
is provided in the regulating guide groove portion
25
, the second developing sleeve
31
B can always be steadily pressurized toward the photosensitive drum
1
even if the second developing sleeve
31
B is influenced by rotational unevenness of the photosensitive drum
1
to receive a force in a direction in which it separates from the photosensitive drum
1
. The above-described pressurizing means is provided on the other side of the developing container
32
that does not appear on
FIGS. 3 and 4
, and its structure is assumed to the same with respect to both the ends of the second developing sleeve
31
B.
In this embodiment, a gap between the second developing sleeve
31
A and the photosensitive drum
1
(SD gap) SDb is guaranteed by spacer rollers
20
B functioning as a spaced member provided in the both end shaft portions
31
b
of the second developing sleeve
31
B as in the first developing sleeve
31
A. In this embodiment, the spacer rollers
20
B are provided more outer side than supporting portions of the both end shaft portions
31
b
. The second developing sleeve
31
B is pressurized toward the photosensitive drum
1
by the above-described pressurizing means, whereby the spacer rollers
20
B always abut against the photosensitive drum
1
and the SD gap is guaranteed.
As described above, the developing container
32
is energized toward the photosensitive drum
1
by pressurizing springs
51
, whereby the first developing sleeve
31
A is energized toward the photosensitive drum
1
. In addition, the second developing sleeve
31
B is energized toward the photosensitive drum
1
by the pressurizing springs
51
, the pressurizing spring
50
, the pressurizing spring holder
52
and the pressurizing spring holder groove portion
26
.
In this way, in this embodiment, since the second developing sleeve
31
B is energized toward the photosensitive drum
1
independently of the first developing sleeve
31
A, floating of the spacer rollers
20
A and
20
B in four parts can be prevented. Consequently, the SD gaps can be surely guaranteed for both the first and second developing sleeves
31
A and
31
B.
Next, a structure inside the developing device
3
in this embodiment will be described. As shown in
FIG. 6
, gears
23
A and
23
B for giving a driving force of rotation to each of the developing sleeves
31
A and
31
B are provided on one sides of the first developing sleeve
31
A and the second developing sleeve
31
B that are caused to oppose each other in the vicinity of the photosensitive drum
1
. A driving force is transmitted to the gears
23
A and
23
B from driving force transmitting gears (not shown), whereby each of the developing sleeves
31
A and
31
B rotates in the direction indicated by the arrow A in FIG.
2
.
As shown in
FIG. 2
, a developer can be contained inside the developing container
32
. The agitating members
37
and
38
for agitating and feeding the developer to the first and second developing sleeves
31
A and
31
B side are provided inside the developing container
32
.
A developer regulating blade (doctor blade)
35
(hereinafter referred to simply as the lade functioning as developer regulating means held by the developing container
32
is provided above the first developing sleeve
31
A. Consequently, an amount of a developer to be borne on the surface of the first developing sleeve
31
A is regulated as conventionally practiced in general.
Since the bearing
21
A functioning as a supporting member of the first developing sleeve
31
A and the blade
35
are provided in the developing container
32
, the positional relationship in the peripheral direction of the blade
35
and the first developing sleeve
31
A never changes.
In addition, a gap between the blade
35
and the first developing sleeve
31
A (hereinafter referred to as “SB gap”) is approximately within the range of 0.23±0.04 mm in general. If a variation width of the SB gap exceeds this level, image defects are likely to occur.
On the other hand, in the developing device
3
of this embodiment, a special developer regulating means such as the above-described blade
35
is not provided for the second developing sleeve
31
B. That is, when it is assumed that a blade similar to the above-described blade
35
is provided for the second developing sleeve
31
B, the SB gap varies as the second developing sleeve
31
B rocks with respect to this blade. Moreover, positions in the peripheral direction of the blade and the second developing sleeve
31
B deviate from each other. Due to such deviation of the positions in the peripheral direction, positions of magnetic poles in the magnetic field generating means in the second developing sleeve
31
B deviate. As a result of the variation of the SB gap and the positional deviation of the magnetic poles of the magnetic field generating means in the second developing sleeve
31
B, an amount of a developer borne on the surface of the second developing sleeve
31
B becomes nonuniform and image defects are likely to occur.
In this embodiment, the amount of the developer borne on the second developing sleeve
31
B is regulated by the gap between the first developing sleeve
31
A and the second developing sleeve
31
B (SS gap) and influence of a magnetic force by magnets in the first and second developing sleeves
31
A and
31
B.
Next, the SD gaps and the SS gap of the first and second developing sleeves
31
A and
31
B will be described.
The developing device
3
is arranged such that the photosensitive drum
1
and the first and second developing sleeves
31
A and
31
B oppose adjacent to each other and substantially in parallel with each other (FIGS.
2
and
6
). In this embodiment, the SS gap, which is the gap between the first developing sleeve
31
A and the second developing sleeve
31
B, is guaranteed by a machining accuracy of the regulating guide groove portion
25
(
FIG. 4
) that is integrally formed in the developing container
32
.
If the developing container
32
is manufactured by the injection molding well-known to one skilled in the art using, for example, a polystyrene-based resin material, an ABS-based resin material or a PPE+PS− based resin material, the regulating guide groove portion
25
that is integrally provided in its side wall
32
a
can be manufactured in the accuracy of ±0.1 mm or less in general. Even if a latitude (tolerance) of the SS gap discussed below is taken into account, it is possible to guarantee the SS gap by the machining accuracy of the regulating guide groove portion
25
.
According to studies to date by the inventor of the present invention, it has been found that the SS gap has a wider latitude compared with the SD gaps and the SB gap and it may set the SS gap among a plurality of developing sleeves in the range of 0.40 to 0.80 mm.
Given that the SD gaps, SDa and SDb, for each of the developing sleeves
31
A and
31
B are 0.20 mm and the SS gap between both the developing sleeves
31
A and
31
B is 0.60 mm, the machining accuracy of the regulating guide groove portion
25
formed in the developing container
32
is ±0.1 mm or less as described above. Therefore, even if this is taken into account, the SS gap is still within the above-described latitude of the SS gap and image defects or the like do not occur.
In general, if spacer rollers are manufactured by cutting or the like using a POM-based resin, ultrahigh molecular weight polyethylene resin or the like, which is usually used as a material, after the injection molding well-known to one skilled in the art, a dimensional accuracy of an external diameter of the spacer rollers is 0.015 mm or less.
In addition, in the foregoing assumption, a gap between the spacer rollers
20
A and
20
B for each of the first and second developing sleeves
31
A and
31
B is 0.20 mm. Since the dimensional accuracy of the external diameter of the spacer rollers is 0.015 mm or less, the spacer rollers
20
A and
20
B do not interfere with each other. Therefore, as shown in
FIG. 6
, the spacer rollers
20
A and
20
B can be arranged in the same position with respect to longitudinal directions of the first and second developing sleeves
31
A and
31
B, respectively. Consequently, a space occupied by the device can be reduced. It is needless to mention that the present invention is not limited to this and the spacer rollers
20
A and
20
B can be arranged in different positions in the longitudinal directions of each of the developing sleeves
31
A and
31
B.
Further, the above-described values of the SD gaps and the SS gap are simply examples and the present invention is not limited to these values. It is needless to mention that, in implementing the present invention, it is desirable to realize and decide optimization of the SDa and SDb gaps and the SS gap according to a specification and a structure of the device.
As described above, according to the structure of this embodiment, development is performed for a plurality of times by the first and second developing sleeves
31
A and
31
B, whereby a developing area can be provided larger than the conventional developing system using one developing sleeve and it is possible to increase the process speed of image formation (copy speed). In addition, since the first and second developing sleeves
31
A and
31
B can be provided adjacent to each other and integrally formed in the developing device
3
, it is possible to miniaturize the device.
In addition, the adjacent developing sleeves
31
A and
31
B are energized to the photosensitive drum
1
independently, whereby floating of the spacer rollers
20
A and
20
B provided at both the ends of each of the developing sleeves
31
A and
31
B can be prevented. Consequently, the gaps between the plurality of developing sleeves
31
A and
31
B and the photosensitive drum
1
(SD gaps) can be surely guaranteed to perform stable multi-stage development.
Moreover, at least one of the adjacent developing sleeves
31
A and
31
B (the second developing sleeve
31
B in this embodiment) is regulated by the regulating guide groove portion
25
integrally provided in the sidewall portion of the developing container
32
, whereby the SS gap can be guaranteed. In addition, by such a regulating guide groove
25
, one of the adjacent developing sleeves
31
A and
31
B (the second developing sleeve
31
B in this embodiment) is supported movably and rotatably in a microscopic area with the first developing sleeve
31
A as a rotational center, whereby the SD gap can be guaranteed.
Further, although the coil springs, which are elastic members, are used as the pressurizing member for energizing the developing container
32
toward the photosensitive drum
1
and the pressurizing member for energizing the second developing sleeve
31
B toward the photosensitive drum
1
in this embodiment, the present invention is not limited to this. The pressurizing members may be appropriately selected from elastic members such as a leaf spring and a helical torsion coil spring.
In addition, although the bearings (ball bearings) are used as the supporting members for supporting the first and second developing sleeves
31
A and
31
B in this embodiment, the present invention is not limited to this. The supporting members may be sliding bearings manufactured with a material including resin or sintered metal.
Second Embodiment
Next, another embodiment of the present invention will be described.
FIG. 7
shows a structure of a regulating guide groove portion and pressurizing means in this embodiment in a partially enlarged form. The basic structure and operations of the developing device and the image forming apparatus are the same as those in the first embodiment. Therefore, elements having the same functions as those in the first embodiment are denoted by the identical reference symbols and detailed descriptions on them are omitted.
As shown in
FIG. 7
, in this embodiment, a spacer swinging member
40
, which is a separate member, performs the same function as the wall portion
25
a
along the arc of the radius Ra with the rotational center of the first developing sleeve
31
A as a center in the regulating guide groove portion
25
described with reference to FIG.
3
.
In this embodiment, the wall portion
25
a
of the regulating guide groove portion
25
in the first embodiment is notched and a spacer groove portion
28
extending to the attaching hole portion
22
of the developing container
32
, to which the bearing
21
A of the first developing sleeve
31
A is attached, is provided. In addition, a spacer swinging member
40
is arranged between the bearing
21
A of the first developing sleeve
31
A and the bearing
21
B of the second developing sleeve
31
B through the spacer groove portion
28
.
The spacer swinging member
40
indicated by a crosshatching portion in
FIG. 7
is provided with a spacer portion
40
a
for guaranteeing the SS gap between the first developing sleeve
31
A and the second developing sleeve
31
B. In this embodiment, the spacer portion
40
a
of the spacer swinging member
40
plays a role of maintaining a space between the bearing
21
A of the first developing sleeve
31
A and the bearing
21
B of the second developing sleeve
31
B. In addition, the spacer swinging member
40
abuts against each of the bearings
21
A and
21
B at bumping portion
40
b
and
40
c
. Further, the wall portion
25
b
along the arc of the radius Rb with the rotational center of the first developing sleeve
31
A as a center regulates the bearing
21
B of the second developing sleeve
31
B as in the first embodiment. Consequently, a predetermined gap between the first developing sleeve
31
A and the second developing sleeve
31
B is maintained.
In this embodiment, the bumping portions
40
b
and
40
c
of the spacer swinging member
40
abut against each of the bearings
21
A and
21
B with a predetermined peripheral length along the outer circumference of each of the bearings
21
A and
21
B. In addition, the bumping portion
40
c
abutting on the bearing
21
B of the second developing sleeve
31
B extends along most of the outer circumference of the bearing
21
B excluding the vicinity of an area where the bearing
21
B abuts against the wall portion
25
b
of the regulating guide groove portion
25
.
Here, the regulating guide groove portion
25
is provided with microscopic gaps d
1
and d
2
between the bumping members
40
b
and
40
c
on a front end side and a rear end side in the rotational direction with the first developing sleeve
31
A as a center, respectively, in the state where the bearing
21
B of the second developing sleeve
31
B and the spacer swinging member
40
fitted therein. As described in the first embodiment, these gaps are for allowing a plurality of developing sleeves to approach the photosensitive drum
1
smoothly, and it may select a size of the gaps appropriately.
Consequently, the second developing sleeve
31
B is allowed to move within a microscopic area by the extent of the above-described gaps, only in the rotational direction with the first developing sleeve
31
A as a center while being regulated by the spacer swinging member
40
and the wall portion
25
b
of the regulating guide groove portion
25
.
In this embodiment, it is assumed that the pressurizing means for pressurizing the second developing sleeve
31
B toward the photosensitive drum
1
is substantially the same as that in the first embodiment. In this embodiment, since the outer circumference of the bearing
21
B is surrounded by the spacer swinging member as described above, the pressurizing spring
50
pressurizes the spacer swinging member
40
via the pressurizing spring holder
52
.
The spacer swinging member
40
is preferably formed of a material that has slidability and anti-toner property, that is, high resistance against deterioration due to contact with toner (developer), for example, the POM-based resin.
As described above, the same effects as described in the first embodiment can be obtained by the structure of this embodiment. In addition, the following effects can also be obtained. That is, since the spacer swinging member
40
is a small component compared with the developing container
32
, it is easy to improve a manufacturing accuracy. There is an effect that this results in reduction of inspection processes, reduction of parts management expenses and reduction of manufacturing expenses of molds by restraining unevenness of dimensions during production and can contribute to reduction of costs. In addition, since the spacer swinging member
40
can be formed of a material different from the developing container
32
, loss of a pressurizing force for pressurizing the second developing sleeve
31
B toward the photosensitive drum
1
due to rubbing can be mitigated by, for example, improving the slidability of the first developing sleeve
31
A and the bearing
21
A.
Further, even if the spacer swinging member
40
is manufactured integrally with the bearing
21
B of the second developing sleeve
31
B as an example of modification, the effect of this embodiment remains the same.
In addition, although the bumping portion
40
c
abutting on the bearing
21
B, which is the supporting member of the second developing sleeve
31
B of the spacer swinging member
40
, is structured to surround substantially all the area of the outer circumference of the bearing
21
B in this embodiment, the present invention is not limited to this. The bumping portion
40
c
may be structured to abut against the bearing
21
B along a shorter outer circumference area. In this case, as in the first embodiment, the bearing
21
B of the second developing sleeve
31
B may be pressurized by the pressurizing spring
50
via, for example, the pressurizing spring holder
52
.
Third Embodiment
Next, another embodiment of the present invention will be described.
FIG. 8
shows a structure of a regulating guide groove portion and pressurizing means in this embodiment in a partially enlarged form.
In this embodiment, the spacer swinging member
40
having the same function as the spacer swinging member
40
of the second embodiment has a sliding portion
40
e
that abuts against a wall portion
25
b
′ of the regulating guide groove portion
25
along an arc of a radius Rb′ with the rotational center of the first developing sleeve
31
A as a center in addition to the structure of the second embodiment.
That is, the spacer swinging member
40
indicated by a crosshatching portion in
FIG. 8
is provided with a spacer portion
30
a
for guaranteeing the SS gap between the first developing sleeve
31
A and the second developing sleeve
31
B and the bumping portion
40
b
abutting on the bearing
21
A of the first developing sleeve
31
A. In addition, in this embodiment, the second developing sleeve
31
B side of the spacer swinging member
40
includes the above-described sliding portion
40
e
and forms a holding portion
40
d
surrounding the entire outer circumference of the bearing
21
B.
As in the first embodiment, the spacer portion
40
a
of the spacer swinging member
40
plays a role for maintaining the space between the bearing
21
A and the bearing
21
B. In addition, in this embodiment, the sliding portion
40
e
of the spacer swinging member
40
is regulated by the wall portion
25
b
′ of the regulating guide groove portion
25
along the arc of the above-mentioned radius Rb′.
Consequently, the second developing sleeve
31
B is allowed to move within a microscopic area only in the rotational direction with the first developing sleeve
31
A as a center while being regulated by the spacer swinging member
40
and the wall portion
25
b
of the regulating guide groove portion
25
.
Moreover, in this embodiment, the spacer swinging member
40
has a shape in which the pressurizing spring holder portion
40
f
having the function of the pressurizing spring holder
52
in the first and second embodiments is integrally formed.
The pressurizing means for pressurizing the second developing sleeve
31
B toward the photosensitive drum
1
is the same as the pressurizing means in the each above-described embodiment except that the pressurizing spring holder portion
40
f
is integrally provided in the spacer swinging member
40
. That is, in this embodiment, the spacer swinging member
40
is pressurized by the pressurizing spring
50
via the pressurizing spring holder portion
40
f
integrally formed in the spacer swinging member
40
.
As in the second embodiment, the spacer swinging member
40
of this embodiment preferably has the sliding portion
40
e
and the pressurizing spring holder portion
40
f
integrally formed therein by a POM-based resin that is a material excellent in slidability and the anti-toner property.
As described above, according to the structure of this embodiment, the effects described in the first and second embodiments can be obtained and, moreover, there is an effect that it can contribute to further reduction of costs by forming the pressurizing spring holder portion
40
f
integrally with the spacer swinging member
40
.
Further, even if the spacer swinging member
40
is manufactured integrally with the bearing
21
B of the second developing sleeve
31
B as an example of modification, the effect of this embodiment remains the same.
Fourth Embodiment
Next, another embodiment of the present invention will be described.
FIG. 9
shows a structure of a regulating guide groove portion and pressurizing means in this embodiment in a partially enlarged form.
In this embodiment, the spacer swinging member
40
having the same function as the spacer swinging member
40
of the third embodiment is further provided with the function of the pressurizing spring
50
in the first, second and third embodiments in addition to the structure of the third embodiment.
That is, the spacer swinging member
40
indicated by a crosshatching portion in
FIG. 9
has a leaf spring shape
40
g
integrally formed with the holding portion
40
d
surrounding the outer circumference of the bearing
21
B of the second developing sleeve
31
B by the same resin material as the spacer swinging member
40
.
In addition, in this embodiment, the developing container
32
is provided with a leaf spring groove portion
26
′ for containing the leaf spring shape portion
40
g
and a leaf spring bumping portion
27
′ functioning as a pressurizing member receiving portion, on which the leaf spring shape portion
40
g
bumps, that have substantially the same functions as the pressurizing spring holder groove portion
26
and the pressurizing spring bumping portion
27
, respectively, in the first, second and third embodiments.
As in the second and third embodiments, the spacer swinging member
40
of this embodiment preferably has the leaf spring shape portion
40
g
integrally formed therein by a POM-based resin that is a material excellent in slidability and the anti-toner property.
As described above, according to the structure of this embodiment, the effects described in the above-mentioned embodiments can be obtained. Moreover, there is an effect that it can contribute to further reduction of costs by making a resin material that forms a spacer swinging member
40
leaf spring-shaped and thus making the function of the pressurizing spring integral with the spacer swinging member
40
.
Further, even if the spacer swinging member
40
is manufactured integrally with the bearing
21
B of the second developing sleeve
31
B as an example of modification, the effect of this embodiment remains the same.
Fifth Embodiment
Next, another embodiment of the present invention will be described.
FIG. 10
shows a structure of a regulating guide groove portion and pressurizing means in this embodiment in a partially enlarged form.
In this embodiment, a method of positioning the first and second developing sleeves
31
A and
31
B is the same as that in the first embodiment that does not use the spacer swinging member
40
. However, in this embodiment, the attaching hole portion
22
for attaching the bearing
21
A of the first developing sleeve
31
A and the regulating guide groove portion
25
in which the bearing
21
B of the second developing sleeve
31
B is fitted, which are formed in the developing container
32
in the first embodiment, are formed as a positioning member
41
that is a separate member from the developing container
32
in advance. The positioning member
41
is attached to the developing container
32
later to form supporting means of the first and second developing sleeves
31
A and
31
B.
The positioning member
41
indicated by a crosshatching portion in
FIG. 10
is attached to the developing container
32
in two parts by screws
42
,
42
. Further, a method of attaching the positioning member
41
to the developing container
32
is not limited to screwing, and it may appropriately select and use a general attaching method such as adhesion.
The positioning member
41
is preferably formed with a material excellent in slidability and the anti-toner property, for example, a POM-based resin.
As described above, according to the structure of this embodiment, the same effects as described in the first embodiment can be obtained by the structure of this embodiment. In addition, the following effects can also be obtained. That is, since the positioning member
41
is a small component compared with the developing container
32
, it is easy to improve a manufacturing accuracy in the same manner as the spacer swinging member
40
in the second to fourth embodiments. There is an effect that this results in reduction of inspection processes, reduction of parts management expenses and reduction of manufacturing expenses of molds by restraining unevenness of dimensions during production and can contribute to reduction of costs. In addition, since the positioning member
41
can be formed of a material different from the developing container
32
, loss of a pressurizing force for pressurizing the second developing sleeve
31
B toward the photosensitive drum
1
due to rubbing can be mitigated by, for example, improving its slidability.
Further, the pressurizing spring groove portion
26
and the pressurizing spring bumping portion
27
may be further formed integrally with the positioning member
41
. In this case, the same effects as described above can be obtained.
In addition, although the attaching hole portion
22
for attaching the bearing
21
A functioning as the supporting member of the first developing sleeve
31
A and the regulating guide groove portion
25
in which the bearing
21
B functioning as the supporting member of the second developing sleeve
31
B is fit are provided in the positioning member
41
as shown in
FIG. 10
in this embodiment, the present invention is not limited to this. The attaching hole
22
of the bearing
21
A may be provided in the developing container
32
and at least the regulating guide groove portion
25
may be formed as the positioning member
41
separately from the developing container
32
. In this case, the same effects as described above can be obtained.
Here, the above-described second to fifth embodiments can be combined. That is, as it will be understood with reference to
FIGS. 7
to
10
, for example, the pressurizing spring holder portion
40
f
shown in
FIG. 8
or the leaf spring shape portion
40
g
shown in
FIG. 9
may be integrally provided in the bumping portion
40
c
abutting on the bearing
21
B of the spacer swinging member
40
in FIG.
7
. Moreover, the above-mentioned spacer swinging member
40
and the positioning member
41
may be provided with a portion for preventing coming off in a thrust direction of the bearings
21
A and
21
B (axial direction of the developing sleeve). One skilled in the art can easily anticipate a modified form, in which the above-described embodiments are combined, from each of them according to a specification and a structure of the device.
Sixth Embodiment
Next, yet another embodiment of the present invention will be described. In this embodiment, the present invention is applied to a multi-stage developing device provided with three developing sleeves
31
A,
31
B and
31
C.
FIG. 11
shows a side of the developing device of this embodiment. Further, the developing device and the image forming apparatus of this embodiment are the same as those in the above-described each embodiment in their basic structure and operations except that they have third developing sleeve
31
C functioning as a third developer bearing member and further have a structure for positioning the third developing sleeve
31
C. Therefore, here, elements having the same functions and structures are denoted by the identical reference symbols and descriptions on them are omitted.
As shown in
FIG. 11
, in this embodiment, the same principle as the first embodiment is applied to a positioning method of the third developing sleeve
31
C.
That is, in this embodiment, as in the case in which two developing sleeves are used, the same regulating guide groove portion
25
C as in the first embodiment is provided for the third developing sleeve
31
C in order to always cause the third developing sleeve
31
C to approach (bump) the photosensitive drum
1
steadily.
It may define a shape of the regulating guide groove portion
25
C on the basis of the second developing sleeve
31
B. That is, a wall portion along an arc of a predetermined radius with the rotational center of the second developing sleeve
31
B as a center is provided at least in one part in the regulating guide groove portion
25
C for the third developing sleeve
31
C. Consequently, the SS gap between the second and third developing sleeves
31
B and
31
C is guaranteed and the third developing sleeve
31
C is allowed to move within a microscopic area only in the rotational direction with the second developing sleeve
31
B as a center.
As described above, the SS gap has a wider latitude compared with the SB gap. Therefore, even if the second developing sleeve
31
B moves in a microscopic area and the SS gap between the second developing sleeve
31
B and the third developing sleeve
31
C varies, this does not have so large influence as to cause image defects.
In addition, SDc that is a SD gap between the third developing sleeve
31
C and the photosensitive drum
1
is guaranteed by spacer rollers (not shown) as in the first and second developing sleeves
31
A and
31
B.
Further, although the structure described in the first embodiment is employed as the structure for positioning the second and third developing sleeves
31
B and
31
C in this embodiment, it is needless to mention that it is possible to employ any one of the structures described in the second to fifth embodiments or any combination thereof.
As it can be seen from this embodiment, the present invention is not limited to the case in which two developing sleeves are used and can be further applied to a multi-stage developing device using a plurality of developing sleeves. In this case, the same effects as described in the above-described each embodiment can be obtained.
As described above, according to the above-described each embodiment, a developing area can be provided widely and a process speed of image formation can be increased by performing development for a plurality of times using a plurality of developer bearing members. In addition, a developing device can be miniaturized and high image quality can be realized by providing the plurality of developer bearing members in vicinity to each other to be formed integrally with the developing device.
Moreover, with the developing device integrally provided with the plurality of developer bearing members, floating of a spaced member between each of the plurality of developer bearing members and an image bearing member can be prevented, the plurality of developer bearing members can be surely caused to approach the image bearing member and stable image formation can be performed. In addition, a gap between the image bearing member and the developer bearing members can be guaranteed and, at the same time, a gap among the plurality of developer bearing members can be guaranteed.
Thus, it is seen that a developing device is provided. One skilled in the art will appreciate that the present invention can be practiced by other than the preferred embodiment which is presented for the purposes of illustration and not of limitation, and the present invention can be modified in any way within the technical thoughts of the present invention.
Claims
- 1. A developing device comprising:a developing container for containing a developer, said developing container being provided at a position so as to be opposite to an image bearing member; first and second developer bearing members for bearing and carrying the developer in said developing container to said image bearing member, wherein said developing container comprises a first supporting portion for supporting a rotational shaft of said first developer bearing member and a second supporting portion for supporting a rotational shaft of said second developer bearing member so that said second developer bearing member is swingable about said first supporting portion as a swinging center; and a pressurizing member for pressurizing a portion in the vicinity of an end of said second developer bearing member toward a side of said image bearing member, wherein a portion of said second supporting portion for guiding a swing of said second developer bearing member is shaped in the form of an arc so that a distance between said first developer bearing member and said second developer bearing member does not substantially vary.
- 2. A developing device according to claim 1, wherein said first supporting portion is a first hole portion for rotatably supporting a rotational shaft of said first developer bearing member,wherein said second supporting portion is a second hole portion for rotatably and swingably supporting a rotational shaft of said second developer bearing member, and wherein said second hole portion is provided with an arc-shaped portion so that a distance between said first hole portion and said second hole portion does not substantially vary.
- 3. A developing device according to claim 1, further comprising a developing container pressurizing member for pressurizing said developing container toward the side of said image bearing member.
- 4. A developing device according to claim 3, further comprising:a first regulating member for regulating a distance between said first developer bearing member and said image bearing member; and a second regulating member for regulating a distance between said second developer bearing member and said image bearing member, wherein said first regulating member is brought into pressure contact with said image bearing member by said developing container pressurizing member and said second regulating member is brought into pressure contact with said image bearing member by said developing container pressurizing member and said pressurizing member.
- 5. A developing device according to claim 1, wherein said first developer bearing member regulates a thickness of a layer of the developer on said second developer bearing member.
- 6. A developing device according to claim 1, wherein said first supporting portion and said second supporting portion, respectively, have holes for supporting through bearings the rotational shafts of said first developer bearing member and said second developer bearing member.
- 7. A developing device according to any one of claims 1, 3, 4, 5, or 6, wherein the developer is supplied by said first developer bearing member and then is supplied by said second developer bearing member to a common electrostatic latent image formed on said image bearing member.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001/163154 |
May 2001 |
JP |
|
US Referenced Citations (1)
Number |
Name |
Date |
Kind |
5669049 |
Palumbo et al. |
Sep 1997 |
A |
Foreign Referenced Citations (2)
Number |
Date |
Country |
59-223468 |
Dec 1984 |
JP |
11-2961 |
Jan 1999 |
JP |